ALC wallboard loader applicable to interlayer beam and floor edge construction

By designing an ALC wall panel mounting machine suitable for interlayer beams and floor edge construction, using pallets, plywood, rubber buffer belts and suction plates, the safety risks and scope of application in existing ALC wall panel construction are solved, and efficient verticality adjustment and installation are achieved.

CN223164272UActive Publication Date: 2025-07-29THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202422218929.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-29
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The construction of existing ALC wall panels has problems such as high safety risks, limited scope of application of mechanical equipment, and time-consuming and labor-consuming adjustment of verticality.

Method used

An ALC wall panel mounting machine suitable for interlayer beams and floor edge construction is designed. It adopts pallets, plywood, rubber buffer belts, suction plates and joint arm structures, and realizes stable installation of wall panels through clamping, adsorption and verticality detection.

Benefits of technology

It improves construction safety, expands the scope of application of mechanical equipment, simplifies the verticality adjustment process, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223164272U_ABST
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Abstract

The utility model relates to the technical field of an ALC wallboard loader suitable for interlayer beam and floor side construction, in particular to an ALC wallboard loader suitable for interlayer beam and floor side construction. The ALC wallboard loader comprises a tray, a hinge shaft is arranged on the side of the tray, a clamping plate is arranged on the hinge shaft, and the clamping plate is arranged in front of the surface of the tray. Rubber buffer strips are arranged on the surface of the tray and the inner sides of the clamping plates at the same time, anti-skid lines are arranged on the rubber buffer strips, a rotating chassis is arranged on the crank arm vehicle body and a warehouse part of the crank arm vehicle body, the top of the rotating chassis is connected with three sections of knuckle arms, spherical hinges are arranged at the front ends of the tops of the knuckle arms, and ALC wallboards are temporarily stored in the warehouse part of the crank arm vehicle body. The ALC wallboard loading machine has the beneficial effects that the ALC wallboard loading machine suitable for construction of the interlayer beam and the floor side is provided, a crank arm vehicle body is driven to the bottom of the interlayer beam or the floor side, and then an ALC wallboard is pulled out of a warehouse of the crank arm vehicle body and placed on the surface of a tray.
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Description

Technical Field

[0001] The utility model relates to the technical field of ALC wallboard loading machines applicable to construction of floor beams and floor edges, and particularly to an ALC wallboard loading machine applicable to construction of floor beams and floor edges. Background Technique

[0002] Autoclaved aerated concrete board, abbreviated as ALC board. It takes fly ash or silica sand, cement, lime, etc. as the main raw materials, is reinforced by rust-proof treated steel bars, and is formed into a multi-porous concrete board through high-temperature, high-pressure, and steam curing. It has excellent sound insulation and sound absorption performance, and has good heat insulation and heat preservation performance. It is a new type of green environmental protection lightweight building material with superior performance and broad application prospects.

[0003] At present, the main installation method for ALC wallboard construction is mechanical-assisted manual installation. The main construction machinery is the hoisting installation with a steel pipe tripod cooperating with a winch and the installation with an ALC loading machine. The current construction process has the following defects. 1. The tripod erected with steel pipe fasteners lacks clear standard specifications. The erection methods are diverse and there are no fixed parameter requirements. Since it is necessary to cooperate with the winch to hoist the wallboard for construction, the safety risk is relatively high. 2. The existing ALC loading machine is small in size and can only be applied to the installation of ALC wallboards within a storey height of 4m, and is powerless for the installation of wallboards with larger sizes, floor beams and ALC wallboards at the floor edges. 3. After the ALC wallboard is installed, it is necessary for workers to hold a straightedge to measure the verticality manually, and wedge blocks are stuffed at the bottom of the wallboard. Workers hold a rubber hammer to adjust the verticality, which is time-consuming and laborious. Therefore, we provide an ALC wallboard loading machine applicable to construction of floor beams and floor edges to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide an ALC wallboard loading machine applicable to construction of floor beams and floor edges to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a tray, with a hinge shaft arranged on the side of the tray, a clamping plate arranged on the hinge shaft, the clamping plate is placed in front of the surface of the tray, rubber buffer belts are arranged on the surface of the tray and the inner side of the clamping plate, anti-slip lines are arranged on the rubber buffer belts, and a boom truck body. A rotating chassis is arranged in the cargo compartment part of the boom truck body, a three-section boom is connected to the top of the rotating chassis, a ball hinge is arranged at the front end of the top of the boom, and an ALC wallboard is temporarily stored in the cargo compartment part of the boom truck body.

[0006] Preferably, a jack and an oil cylinder are arranged on the boom. Multiple groups of booms can be lifted and lowered through the oil cylinder and the jack. A connecting shaft is arranged at the top end of the topmost boom, and a connecting slot is arranged in the middle of the rear end of the tray. The boom is connected to the tray by inserting the connecting shaft into the connecting slot.

[0007] Preferably, a hydraulic cylinder is provided at the rear end of the tray. The hydraulic cylinder is arranged at one end close to the hinge shaft. A telescopic rod is inserted into the end of the hydraulic cylinder. The front end of the telescopic rod is connected to a clamping plate. The hydraulic cylinder can control the telescopic rod to pull the clamping plate to open and close, so as to clamp the ALC wallboard.

[0008] Preferably, a spirit level is provided on the top of the tray. The spirit level can detect the verticality of the ALC wallboard clamped in the clamping plate.

[0009] Preferably, an air suction plate is arranged inside the rubber buffer belt arranged on the surface of the tray. Multiple groups of suction cups are arranged on the air suction plate. The suction cups are clamped in the rubber buffer belt. An air extraction port is arranged at the rear end of the air suction plate, and the air extraction port extends out from the back of the tray.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] An ALC wallboard loading machine applicable to the construction of intermediate floor beams and floor edges proposed by the present utility model first drives the boom truck body to the bottom of the intermediate floor beam or floor edge. Then, the ALC wallboard is taken out from the cargo hold of the boom truck body and placed on the surface of the tray. Then, the clamping plate collects by controlling the telescopic rod, driving the rubber buffer belt to tighten, clamping the ALC wallboard, and fixing the ALC wallboard on the surface of the tray. At the same time, the air extraction port starts to make the suction cups on the air suction plate suck air through a connected air pump, evacuating the air in the suction cups, so that the suction cups firmly suck on the surface of the ALC wallboard, preventing the ALC wallboard from falling off the clamping of the clamping plate. Then, the boom is controlled to lift through a remote control, so that the ALC wallboard reaches the installation position. A spirit level is provided on the top of the tray, and the verticality of the ALC wallboard can be detected through the spirit level. When it is found that the ALC wallboard is tilted, the front end of the top boom can be controlled to drive the tray to rotate through a short spherical hinge through the remote control to detect the verticality of the ALC wallboard. After the correction is completed, the operator starts to install the ALC wallboard on the intermediate floor beam or floor edge through screws. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 2 is a three-dimensional structural schematic diagram of the tray of the present utility model;

[0014] Figure 3 is a three-dimensional structural schematic diagram of the other side of the tray of the present utility model.

[0015] In the figure: boom truck body 1, rotating chassis 2, articulated arm 3, ball joint 4, connecting shaft 5, tray 6, ALC wall panel 7, connecting slot 8, hinge shaft 9, clamping plate 10, hydraulic cylinder 11, telescopic rod 12, rubber buffer strip 13, air extraction port 14, spirit level 15, suction plate 16, suction cup 17. Detailed implementation manners

[0016] In order to clearly and completely describe the purpose, technical solution of the present utility model and make the advantages more clear, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some embodiments of the present utility model, rather than all embodiments, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1 to 3 , the present utility model provides a technical solution: a tray 6, with a hinge shaft 9 provided on the side of the tray 6, a clamping plate 10 provided on the hinge shaft 9, the clamping plate 10 being placed in front of the surface of the tray 6, rubber buffer strips 13 being provided on both the surface of the tray 6 and the inner side of the clamping plate 10, anti-slip patterns being provided on the rubber buffer strips 13, and a boom truck body 1, a rotating chassis 2 being provided in the cargo compartment part of the boom truck body 1, the top of the rotating chassis 2 being connected to three articulated arms 3, a ball joint 4 being provided at the front end of the top of the articulated arm 3, ALC wall panels 7 being temporarily stored in the cargo compartment part of the boom truck body 1; jacks and oil cylinders being provided on the articulated arm 3, multiple sets of articulated arms 3 being able to be lifted and lowered through the oil cylinders and jacks, a connecting shaft 5 being provided at the top end of the topmost articulated arm 3, a connecting slot 8 being provided in the middle of the rear end of the tray 6, and the articulated arm 3 being connected to the tray 6 by inserting the connecting shaft 5 into the connecting slot 8; a hydraulic cylinder 11 being provided at the rear end of the tray 6, the hydraulic cylinder 11 being provided at one end close to the hinge shaft 9, a telescopic rod 12 being inserted into the end of the hydraulic cylinder 11, the front end of the telescopic rod 12 being connected to the clamping plate 10, the hydraulic cylinder 11 being able to control the telescopic rod 12 to pull the clamping plate 10 to open and close, so as to clamp the ALC wall panel 7; a spirit level 15 being provided on the top of the tray 6, the spirit level 15 being able to detect the perpendicularity of the ALC wall panel 7 clamped in the clamping plate 10; a suction plate 16 being provided on the inner side of the rubber buffer strip 13 provided on the surface of the tray 6, multiple sets of suction cups 17 being provided on the suction plate 16, the suction cups 17 being clamped in the rubber buffer strip 13, an air extraction port 14 being provided at the rear end of the suction plate 16, and the air extraction port 14 extending out from the back of the tray 6.

[0018] In actual use, first drive the boom truck body 1 to the bottom of the floor beam or the floor edge. Then, take out the ALC wall panel 7 from the cargo hold of the boom truck body 1 and place it on the surface of the pallet 6. After that, the clamping plate 10 is collected by controlling the telescopic rod 12, driving the rubber buffer belt 13 to tighten, clamping the ALC wall panel 7, and fixing the ALC wall panel 7 on the surface of the pallet 6. At the same time, the air extraction port 14 starts to pump air through the connected air pump, causing the suction cups 17 on the suction plate 16 to start sucking air, evacuating the air in the suction cups 17, and making the suction cups 17 firmly suck on the surface of the ALC wall panel 7 to prevent the ALC wall panel 7 from falling off the clamping of the clamping plate 10. Then, control the lifting of the boom 3 through the remote control to make the ALC wall panel 7 reach the installation position. A spirit level 15 is provided at the top of the pallet 6, and the perpendicularity of the ALC wall panel 7 can be detected through the spirit level 15. When it is found that the ALC wall panel 7 is inclined, the remote control can be used to control the short ball joint 4 at the front end of the top boom 3 to drive the pallet 6 to rotate and detect the perpendicularity of the ALC wall panel 7. After the correction is completed, the operator starts to install the ALC wall panel 7 on the floor beam or the floor edge by screws.

[0019] Although the above description of the illustrative specific embodiments of the present application is provided for those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the appended claims, all applications and creations using the concept of the present application are within the scope of protection.

Claims

1. An ALC wallboard loading machine applicable to the construction of interlayer beams and floor edges, characterized in that: Including: A tray (6), on the side of the tray (6) there is a hinge shaft (9), on the hinge shaft (9) there is a clamping plate (10), the clamping plate (10) is placed in front of the surface of the tray (6), on the surface of the tray (6) and the inner side of the clamping plate (10) there is a rubber buffer strip (13) at the same time, on the rubber buffer strip (13) there are anti-slip lines, and A boom truck body (1), in the cargo compartment part of the boom truck body (1) there is a rotating chassis (2), at the top of the rotating chassis (2) there is a three-section boom (3) connected, at the front end of the top of the boom (3) there is a ball joint (4), in the cargo compartment part of the boom truck body (1) there is an ALC wall panel (7) temporarily stored.

2. The ALC wall panel installing machine applicable to the construction of interlayer beams and floor edges according to claim 1, wherein: On the boom (3) there are a jack and an oil cylinder, multiple groups of booms (3) can be lifted and lowered through the oil cylinder and the jack, at the top end of the top boom (3) there is a connecting shaft (5), in the middle of the rear end of the tray (6) there is a connecting slot (8), the boom (3) is connected to the tray (6) by inserting the connecting shaft (5) into the connecting slot (8).

3. The ALC wall panel installer applicable to the construction of interlayer beams and floor edges according to claim 2, characterized in that: At the rear end of the tray (6) there is a hydraulic cylinder (11), the hydraulic cylinder (11) is arranged at one end close to the hinge shaft (9), at the end of the hydraulic cylinder (11) there is a telescopic rod (12) inserted, the front end of the telescopic rod (12) is connected to the clamping plate (10), the hydraulic cylinder (11) can control the telescopic rod (12) to pull the clamping plate (10) to open and close, and clamp the ALC wall panel (7).

4. An ALC wall panel installing machine applicable to the construction of interlayer beams and floor edges according to claim 3, characterized in that: On the top of the tray (6) there is a spirit level (15), the spirit level (15) can detect the perpendicularity of the ALC wall panel (7) clamped in the clamping plate (10).

5. An ALC wall panel loading machine applicable to the construction of interlayer beams and floor edges, as claimed in claim 4, wherein: On the inner side of the rubber buffer strip (13) arranged on the surface of the tray (6) there is a suction plate (16), on the suction plate (16) there are multiple groups of suction cups (17), the suction cups (17) are clamped in the rubber buffer strip (13), at the rear end of the suction plate (16) there is an air extraction port (14), and the air extraction port (14) extends out from the back of the tray (6).