Sensor connecting line

By adopting the circular array structure of three independent wires, bending grooves and hard plastic support frame assembly in the sensor connection line, the problem of insufficient compressive resistance of the sensor connection line when radially compressed is solved, achieving better protection performance and extended service life.

CN223167273UActive Publication Date: 2025-07-29HUBEI YOULANG TRADING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422424846.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing sensor connection wire has poor compressive resistance when under radial pressure, which is prone to deformation and causes damage.

Method used

It adopts a circular array structure of three independent wires, with bent grooves on the outer insulation layer, and contains a support frame assembly made of hard plastic material. The rotational cooperation of the connecting ball head and the spherical slot enhances the bending performance of the connecting wire, and uses PTFE material to ensure good protection performance.

Benefits of technology

It improves the compression resistance of the connecting wire when radially compressed, ensuring that the cable is not easily damaged during bending and extends its service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223167273U_ABST
    Figure CN223167273U_ABST
Patent Text Reader

Abstract

The utility model discloses a sensor connecting wire, which comprises a plurality of wire cores which are mutually twisted. An inner insulating layer is wrapped outside the wire core, a shielding layer is also wrapped on the outer wall of the inner insulating layer, and the shielding layer is formed by winding an aluminum foil on the inner insulating layer; the wire core, the inner insulating layer and the shielding layer form an independent wire, the number of the independent wires is at least three, and the three independent wires are arranged in a circular array; meanwhile, the peripheries of the three independent guide wires are also coated with an outer insulating layer; the outer wall of the outer insulating layer is also provided with a first bending slot, a second bending slot, a third bending slot and a fourth bending slot. According to the utility model, the thicker outer insulating layer can be adopted to ensure better protection performance, and the radial anti-pressure capability is strong.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of cables, specifically a sensor connecting wire. Background Technique

[0002] A sensor connecting wire, that is, a connecting wire used on various sensors, plays a role in finding signals and connecting signals.

[0003] For example, the patent with the application number CCN202321821960.5 discloses an automotive flexible sensor connecting cable, including an automotive flexible sensor connecting cable body. The automotive flexible sensor connecting cable body includes a sheath, the sheath is arranged outside the automotive flexible sensor connecting cable body, and the sheath includes a plastic layer and a wear-resistant coating, and the wear-resistant coating is arranged outside the plastic layer.

[0004] The above patent realizes adding nylon filaments in the conductor material to increase the tensile force of the conductor, and adding multiple strands of cotton threads in the filler to ensure that the inside of the core wire remains a round state, ensuring the role of enhancing compressive resistance and increasing traction tensile force when the wire is bent, so that the cable can reach 1 million times of bending, and setting the sheath material of the wire to TPU material. The TPU material has good resilience, is oil-resistant, water-resistant, and mold-resistant, and still maintains good elasticity, flexibility and other physical properties at low temperature, increasing the service life of the connecting cable; however, the disadvantage of the above patent is that the compressive resistance of the above patent is poor, and when the cable is radially compressed, the cable is prone to deformation and the cable is damaged.

[0005] Therefore, it is necessary for us to improve such a structure to overcome the above defects. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a sensor connecting wire to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] The sensor connecting wire includes several wire cores that are twisted together; an inner insulating layer is wrapped around the outside of the wire cores, and at the same time, a shielding layer is also wrapped around the outer wall of the inner insulating layer. The shielding layer is formed by winding aluminum foil around the inner insulating layer; the wire cores, the inner insulating layer, and the shielding layer form an independent wire. At least three independent wires are provided, and the three independent wires are arranged in a circular array; at the same time, an outer insulating layer is also coated around the periphery of the three independent guiding wires; first bending slots, second bending slots, third bending slots, and fourth bending slots are also opened on the outer wall of the outer insulating layer. The first bending slot, the second bending slot, the third bending slot, and the fourth bending slot are all arc-shaped and have an angle of 90 degrees; a support skeleton assembly is also provided inside the outer insulating layer. The support skeleton assembly includes several skeleton units, and the skeleton units are made of hard plastic; the skeleton unit includes a central column and at least three wing plates connected to the outside of the central column; the three wing plates are arranged in a circular array, and the independent wire is located between adjacent wing plates.

[0009] Further, both the inner insulating layer and the outer insulating layer are made of PTFE material.

[0010] Further, the first bending slot, the second bending slot, the third bending slot, and the fourth bending slot are arranged at an interval of 2 mm from each other, and the adjacent first bending slot, second bending slot, third bending slot, and fourth bending slot are arranged in a 90-degree angle staggered manner.

[0011] Further, a spherical card slot is provided at one end of the central column, and a connecting ball head is integrally formed at the other end of the central column. The connecting ball head of the skeleton unit is rotatably arranged in the spherical card slot of the adjacent skeleton unit, so that the adjacent skeleton units can rotate without disengaging.

[0012] Further, the support skeleton assembly also includes nylon wires, and at the same time, a wire hole for the nylon wires to pass through is opened in the center of the skeleton unit.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] When the connecting wire is radially compressed, the skeleton unit made of hard plastic can play a supporting role, and the rotational cooperation of the connecting ball head and the spherical card slot can also enable the connecting wire to be bent; at the same time, a relatively thick outer insulating layer can be used to ensure better protection performance, and the present utility model has strong radial compressive ability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the sensor connecting wire.

[0016] Figure 2 It is a front view of the sensor connecting wire.

[0017] Figure 3It is a side view of the sensor connection wire.

[0018] Figure 4 It is a top view of the sensor connection wire.

[0019] Figure 5 It is a partial structural schematic diagram of the support skeleton assembly in the sensor connection wire.

[0020] Figure 6 It is Figure 5 the internal structural schematic diagram of the support skeleton assembly in Specific embodiments

[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Generally, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-6 , the sensor connection wire, including a plurality of wire cores 1 that are twisted with each other;

[0023] The outside of the wire core is wrapped with an inner insulating layer 2, and at the same time, the outer wall of the inner insulating layer 2 is also wrapped with a shielding layer 3, and the shielding layer 10 is formed by winding aluminum foil around the inner insulating layer 2;

[0024] The wire core 1, the inner insulating layer 2 and the shielding layer 10 form an independent wire 4, and at least three independent wires 4 are provided, and the three independent wires 4 are arranged in a circular array;

[0025] At the same time, an outer insulating layer 5 is also coated around the three independent guiding wires 4, and both the inner insulating layer 2 and the outer insulating layer 5 are made of PTFE material; it has excellent electrical insulation performance;

[0026] At the same time, in this solution, first bending slots 6, second bending slots 7, third bending slots 8 and fourth bending slots 9 are also opened on the outer wall of the outer insulating layer 5, and the first bending slots 6, second bending slots 7, third bending slots 8 and fourth bending slots 9 are all arc-shaped and the angles are all ninety degrees;

[0027] The adjacent first bending slot 6, second bending slot 7, third bending slot 8, and fourth bending slot 9 are arranged at an interval of 2 mm from each other, and the adjacent first bending slot 6, second bending slot 7, third bending slot 8, and fourth bending slot 9 are arranged in a staggered manner at a 90-degree angle; the functions of the first bending slot 6, second bending slot 7, third bending slot 8, and fourth bending slot 9 are as follows: while maintaining the relatively thick outer insulating layer 5, the relatively thick outer insulating layer ensures better protection performance; enabling the connecting wire to bend along the slot, and thus making it easier for the connecting wire to bend;

[0028] In this solution, a support skeleton assembly 10 is further arranged inside the outer insulating layer 5. The support skeleton assembly 10 includes several skeleton units 11, and the skeleton units 11 are made of rigid plastic material;

[0029] The skeleton unit 11 includes a central column 12 and at least three wing plates 13 connected to the outside of the central column 12; the three wing plates 12 are arranged in a circular array, and the independent wire 4 is located between the adjacent wing plates 13,

[0030] One end of the central column 12 is provided with a spherical card slot 14, and the other end of the central column 12 is integrally formed with a connecting ball head 15. The connecting ball head 15 of the skeleton unit 11 is rotatably arranged in the spherical card slot 14 of the adjacent skeleton unit 11, so that the adjacent skeleton units 11 can rotate without disengaging;

[0031] Meanwhile, in this solution, during assembly, through the deformation of the spherical card slot 14, the connecting ball head 15 is pressed into the spherical card slot 14. In order to further prevent the disengagement between the skeleton units 11 of the support skeleton assembly 10, in this solution, the support skeleton assembly 10 further includes a nylon thread 16. At the same time, a wire hole 17 for the nylon thread to pass through is also opened in the center of the skeleton unit 11;

[0032] When the connecting wire is radially compressed, the skeleton unit 11 made of rigid plastic material can play a supporting role, and the rotational cooperation between the connecting ball head 15 and the spherical card slot 14 can also enable the connecting wire to bend.

[0033] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "outer", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is habitually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, terms such as "set", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. Sensor connecting wire, including a plurality of wire cores twisted with each other; characterized in that, The outside of the wire core is wrapped with an inner insulation layer, and at the same time, the outer wall of the inner insulation layer is also wrapped with a shielding layer, which is formed by winding aluminum foil on the inner insulation layer; the wire core, the inner insulation layer and the shielding layer form an independent wire, and at least three independent wires are provided, and the three independent wires are arranged in a circular array; at the same time, an outer insulation layer is also covered outside the three independent guiding wires; the outer wall of the outer insulation layer is also provided with a first bending slot, a second bending slot, a third bending slot and a fourth bending slot, and the first bending slot, the second bending slot, the third bending slot and the fourth bending slot are all arc-shaped and have an angle of 90 degrees; a support skeleton assembly is also arranged inside the outer insulation layer, and the support skeleton assembly includes a plurality of skeleton units, and the skeleton units are made of rigid plastic material; the skeleton unit includes a central column and at least three wing plates connected to the outside of the central column; the three wing plates are arranged in a circular array, and the independent wire is located between adjacent wing plates.

2. The sensor connecting wire according to claim 1, characterized in that Both the inner insulation layer and the outer insulation layer are made of PTFE material.

3. The sensor connecting wire according to claim 1, wherein The first bending slot, the second bending slot, the third bending slot and the fourth bending slot are arranged at an interval of 2 mm from each other, and the adjacent first bending slot, second bending slot, third bending slot and fourth bending slot are arranged at an intersection angle of 90 degrees.

4. The sensor connection line according to claim 1, characterized in that, One end of the central column is provided with a spherical card slot, and the other end of the central column is integrally formed with a connecting ball head. The connecting ball head of the skeleton unit is rotatably arranged in the spherical card slot of the adjacent skeleton unit, so that the adjacent skeleton units can rotate without disengaging.

5. The sensor connection line according to claim 1, characterized in that, The support skeleton assembly also includes a nylon wire, and at the same time, a wire hole for the nylon wire to pass through is also opened in the center of the skeleton unit.