Wire sealing waterproof structure

Through the extruded connection between the conductive circular tube and the metal protective cartridge, combined with the silicone fill layer and the partition column, the problem of uneven winding of the insulation tape in the wire interface connection is solved, and the firmness and waterproofing effect of the wire interface are improved.

CN223167668UActive Publication Date: 2025-07-29SHENZHEN DILUX LIGHTING TECH
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Patent Information

Application Number
CN202422251576.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-29
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

In the existing wire interface connection, uneven winding of the insulating tape leads to wrinkles, forming gaps, and water vapor is easy to enter, resulting in short circuits and reduced waterproofing effect.

Method used

The conductive tube is extrudedly connected with the metal protective tube, combined with the silicone fill layer and the partition column, to ensure that the wire core is in close contact with the conductive tube, and is sealed through the silicone fill layer to avoid water and vapor contact.

Benefits of technology

It improves the firmness and waterproof effect of wire interface connections, ensures the safety and stability of wire connections, and prevents water vapor from entering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire sealing waterproof structure, which comprises a first wire and a first inner wire arranged in the first wire, a first wire core is arranged in the first inner wire, a conductive circular tube is sleeved on the outer side of the first wire core, and a second wire core is arranged in one end, far away from the first wire core, of the conductive circular tube. A second inner wire is arranged on the outer side of the end, away from the conductive circular tube, of the second wire core. According to the wire sealing waterproof structure, through extrusion of the conductive circular tube and the metal protection cylinder, the tightness of connection between the first wire core and the second wire core can be guaranteed, meanwhile, the stability of arrangement of the silica gel filling layer can be guaranteed, and the firmness of connection of a wire interface is overall improved; the outer sides of the first wire core, the second wire core and the conductive circular tube can be sealed, the first wire core, the second wire core and the conductive circular tube are prevented from being in contact with water vapor, and the waterproof effect of the wire connecting position is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire interface connection, in particular to a wire sealing and waterproof structure. Background Technique

[0002] A wire is a medium that can stably transmit electric energy. The components of wires are diverse. According to different usage situations, the components and specifications of wires are not the same. And during the production process of wires, a certain length of wire is generally wound into a bundle, and during use, the bundled wire can be straightened. Therefore, the situation where wires need to be truncated often occurs;

[0003] During the connection process of wire interfaces, generally, the insulating layer outside the wire core needs to be peeled off, and then the metal wire cores are wound around each other. At this time, it is necessary for workers to wind and bind with insulating tape to complete the connection between wire interfaces, so as to ensure the sealing performance of the wire interface connection;

[0004] During the winding process with insulating tape, the winding of the insulating glue is generally completed manually. And during the manual winding process, the situation of uneven force on the insulating tape is likely to occur, resulting in wrinkles between the insulating tapes, which easily leads to gaps at the wire interface. And there is a gap between the inner core and the outer skin of the conventional wire, and water vapor can easily enter the relevant charged components through the gap, resulting in a short - circuit situation, reducing the waterproof effect at the existing wire interface connection and affecting the normal connection and use of the wire interface.

[0005] In view of the above problems, it is urgent to innovate on the basis of the original waterproof structure. Content of the Utility Model

[0006] The purpose of the utility model is to provide a wire sealing and waterproof structure to solve the problems mentioned in the above background technique, that is, the winding of the insulating glue is generally completed manually, and during the manual winding process, the situation of uneven force on the insulating tape is likely to occur, resulting in wrinkles between the insulating tapes, which easily leads to gaps at the wire interface. And there is a gap between the inner core and the outer skin of the conventional wire, and water vapor can easily enter the relevant charged components through the gap, resulting in a short - circuit situation, reducing the waterproof effect at the existing wire interface connection and affecting the normal connection and use of the wire interface.

[0007] To achieve the above purpose, the utility model provides the following technical solution: a wire sealing and waterproof structure, including a first wire and a first inner wire arranged inside the first wire;

[0008] A first wire core is arranged inside the first inner wire, a conductive circular tube is sleeved outside the first wire core, and a second wire core is arranged inside one end of the conductive circular tube far from the first wire core;

[0009] On the outer side of one end of the second wire core away from the conductive circular tube, a second inner wire is provided, and on the outer side of one end of the second inner wire away from the second wire core, a second wire is provided.

[0010] Preferably, the first inner wire and the first wire core are arranged at equal angles inside the first wire, and both the first inner wire and the first wire core are made of insulating materials, and the first wire core is made of conductive metal material. At the same time, the radius of the first wire core is greater than the thickness of the first inner wire.

[0011] Preferably, the second inner wire and the second wire core are arranged at equal angles inside the second wire, and the materials of the second wire core and the second wire are the same as those of the first inner wire and the first wire core, and the second wire core and the first wire core are made of the same material. At the same time, the radius of the second wire core is greater than the thickness of the second inner wire.

[0012] Preferably, a silica gel filling layer is provided on the outer sides of the first inner wire, the second inner wire and the conductive circular tube, and the silica gel filling layer is made of composite silica gel material. The two ends of the silica gel filling layer are respectively located on the outer sides of the first wire and the second wire. At the same time, the conductive circular tube is made of benign conductive metal material.

[0013] Preferably, a partition column is nested and installed on the outer side of the conductive circular tube, and the partition column is located inside the silica gel filling layer.

[0014] Preferably, a sealing groove is provided at the middle position of the conductive circular tube, and the sealing groove is located between the first wire core and the second wire core.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. Through the setting of the silica gel filling layer, the outer sides of the first wire core, the second wire core and the conductive circular tube can be sealed, avoiding the contact of the first wire core, the second wire core and the conductive circular tube with water vapor, and ensuring the waterproof effect of the connection part of the wire.

[0017] 2. Through the extrusion of the conductive circular tube and the metal protection cylinder, the tightness of the connection between the first wire core and the second wire core can be ensured, and at the same time, the stability of the setting of the silica gel filling layer can be ensured, generally improving the firmness of the connection of the wire interface.

[0018] 3. Further, by supporting the conductive circular tube through the partition column, the conductive circular tubes can be separated from each other, ensuring that the two groups of conductive circular tubes will not come into contact after the silica gel filling layer is injected, and improving the safety of the use of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic perspective sectional structure diagram of the metal protection cylinder of the present utility model;

[0020] Figure 2 It is a schematic perspective structure diagram of the present utility model;

[0021] Figure 3 Schematic diagram of the three-dimensional structure of the silica gel filling layer of the present utility model;

[0022] Figure 4 Schematic diagram of the sectional three-dimensional structure of the silica gel filling layer of the present utility model;

[0023] Figure 5 Schematic diagram of the three-dimensional structure of the conductive circular tube of the present utility model;

[0024] Figure 6 Schematic diagram of the sectional three-dimensional structure of the conductive circular tube of the present utility model;

[0025] Figure 7 Schematic diagram of the sectional three-dimensional structure of the partition column of the present utility model.

[0026] In the figure: 1. First wire; 2. First inner wire; 3. First wire core; 4. Second wire; 5. Second inner wire; 6. Second wire core; 7. Conductive circular tube; 8. Silica gel filling layer; 9. Metal protection cylinder; 10. Partition column; 11. Sealing groove; 12. Extrusion groove. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] In a specific embodiment, as Figure 1 - Figure 2 shown, the basic working process of this structure is disclosed;

[0029] The first wire 1 and the first inner wire 2 provided inside the first wire 1;

[0030] The first inner wire 2 is provided with a first wire core 3 inside. A conductive circular tube 7 is sleeved outside the first wire core 3, and a second wire core 6 is provided inside one end of the conductive circular tube 7 away from the first wire core 3.

[0031] When using this wire sealing and waterproofing structure, the breakage points of the first wire 1 and the second wire 4 need to be close to each other, and the first inner wire 2 inside the first wire 1 and the second inner wire 5 inside the second wire 4 need to be exposed. At this time, the first inner wire 2 and the second inner wire 5 can be peeled to expose the first core 3 and the second core 6. Then, the conductive circular tube 7 can be sleeved outside the first core 3 and the second core 6 to achieve the initial connection between the first wire 1 and the second wire 4. After that, the metal protective cylinder 9 can be sleeved outside the first wire 1 and the second wire 4 to complete the entire connection process, thereby ensuring the stability and tightness of the connection between the first wire 1 and the second wire 4.

[0032] In one specific embodiment, as Figure 1 - Figure 5 shown, the waterproofing process of this structure is disclosed;

[0033] On the outer side of one end of the second core 6 away from the conductive circular tube 7, there is a second inner wire 5, and on the outer side of one end of the second inner wire 5 away from the second core 6, there is a second wire 4;

[0034] The first inner wire 2 and the first core 3 are arranged at equal angles inside the first wire 1. Both the first inner wire 2 and the first core 3 are made of insulating materials, and the first core 3 is made of conductive metal material. At the same time, the radius of the first core 3 is greater than the thickness of the first inner wire 2;

[0035] The second inner wire 5 and the second core 6 are arranged at equal angles inside the second wire 4. The materials of the second core 6 and the second wire 4 are the same as those of the first inner wire 2 and the first core 3, and the second core 6 and the first core 3 are made of the same material. At the same time, the radius of the second core 6 is greater than the thickness of the second inner wire 5.

[0036] When using this wire sealing and waterproofing structure, after the conductive circular tube 7 is sleeved outside the first core 3 and the second core 6, the conductive circular tube 7 can be extruded. At this time, the conductive circular tube 7 can be deformed, and the conductive circular tube 7 can be in close contact with the first core 3 and the second core 6, improving the firmness of the connection between the first core 3 and the second core 6. And after the metal protective cylinder 9 is installed, the metal protective cylinder 9 also needs to be extruded so that there are extrusion grooves 12 on the outer side of the metal protective cylinder 9, thereby making the connection between the metal protective cylinder 9 and the silicone filling layer 8 closer, improving the sealing effect and stability of the silicone filling layer 8, and ensuring the waterproof effect of the wire interface connection.

[0037] On the basis of the above embodiment, as Figure 1 - Figure 7 shown, the overall waterproof effect of this waterproofing structure is disclosed;

[0038] A silicone filling layer 8 is provided on the outer sides of the first inner wire 2, the second inner wire 5, and the conductive circular tube 7. The silicone filling layer 8 is made of composite silicone material. The two ends of the silicone filling layer 8 are respectively located on the outer sides of the first wire 1 and the second wire 4. At the same time, the conductive circular tube 7 is made of a benign conductive metal material;

[0039] A metal protective cylinder 9 is sleeved on the outer side of the silicone filling layer 8, and extrusion grooves 12 are formed on the outer side of the metal protective cylinder 9; A partition column 10 is nested and installed on the outer side of the conductive circular tube 7, and the partition column 10 is located inside the silicone filling layer 8;

[0040] A sealing groove 11 is formed at the middle position of the conductive circular tube 7, and the sealing groove 11 is located between the first wire core 3 and the second wire core 6.

[0041] After the conductive circular tube 7 is installed, the silicone filling layer 8 can be installed on the outer side of the conductive circular tube 7. The silicone filling layer 8 is formed by installing paste-like silicone on the outer side of the conductive circular tube 7 through a mold. After the paste-like silicone cools, it will solidify into a columnar silicone filling layer 8. At this time, the conductive circular tube 7 can be sealed. During the process of filling the paste-like silicone, the paste-like silicone will enter into the sealing groove 11 and seal the sealing groove 11, ensuring the sealing effect of the connection between the first wire core 3 and the second wire core 6. And the partition column 10 will support and limit the conductive circular tube 7, ensuring that the conductive circular tube 7 is stable during the process of filling the paste-like silicone, thus ensuring the safety during the sealing process, and then ensuring the stability of the installation between the metal protective cylinder 9 and the silicone filling layer 8, avoiding the situation that the first wire 1 and the second wire 4 are separated due to slight external force pulling, and at the same time generally improving the waterproof effect of the wire interface, increasing the overall practicality.

[0042] The content not detailedly described in this specification belongs to the known prior art of those skilled in the art.

[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire sealing and waterproof structure, including a first wire (1) and a first inner wire (2) arranged inside the first wire (1); It is characterized in that: It further includes that a first core (3) is arranged inside the first inner wire (2), a conductive circular tube (7) is sleeved outside the first core (3), and a second core (6) is arranged inside one end of the conductive circular tube (7) far away from the first core (3); A second inner wire (5) is arranged outside one end of the second core (6) far away from the conductive circular tube (7), and a second wire (4) is arranged outside one end of the second inner wire (5) far away from the second core (6).

2. The wire sealing and waterproof structure according to claim 1, characterized in that: The first inner wire (2) and the first core (3) are arranged at equal angles inside the first wire (1), both the first inner wire (2) and the first core (3) are made of insulating materials, and the first core (3) is made of conductive metal material. At the same time, the radius of the first core (3) is greater than the thickness of the first inner wire (2).

3. A wire sealing and waterproof structure according to claim 1, characterized in that: The second inner wire (5) and the second core (6) are arranged at equal angles inside the second wire (4), and the materials of the second core (6) and the second wire (4) are the same as those of the first inner wire (2) and the first core (3). And the second core (6) and the first core (3) are made of the same material. At the same time, the radius of the second core (6) is greater than the thickness of the second inner wire (5).

4. A wire sealing and waterproof structure according to claim 1, characterized in that: A silicone filling layer (8) is arranged outside the first inner wire (2), the second inner wire (5) and the conductive circular tube (7). The silicone filling layer (8) is made of composite silicone material. The two ends of the silicone filling layer (8) are respectively located outside the first wire (1) and the second wire (4). At the same time, the conductive circular tube (7) is made of benign conductive metal material. A metal protection cylinder (9) is sleeved outside the silicone filling layer (8), and an extrusion groove (12) is arranged on the outside of the metal protection cylinder (9).

5. A wire sealing and waterproof structure according to claim 1, characterized in that: A partition column (10) is nested and installed outside the conductive circular tube (7), and the partition column (10) is located inside the silicone filling layer (8).

6. The wire sealing and waterproof structure according to claim 1, characterized in that: A sealing groove (11) is arranged at the middle position of the conductive circular tube (7), and the sealing groove (11) is located between the first core (3) and the second core (6).