Current transmission structure of graphitization system
Through the bolted connection and clamped structure between the copper bar and the copper soft and aluminum bar, the problems of complex and high cost in the traditional current transmission connection method are solved, and the effect of simplifying installation, reducing costs and improving electrical performance is achieved.
Patent Information
- Application Number
- CN202422414109.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The traditional current transmission connection method has complex process, high cost, and is difficult to repair and replace.
The copper bar is connected by bolts, and the copper and aluminum bars are tinned at the ends of the copper bars. The copper bars are designed as a clamped structure, including flexible connection parts and bolt holes, to achieve flexible connections of copper and aluminum materials.
Simplifies installation process, reduces costs, improves electrical performance and system safety, facilitates maintenance and replacement of components, suitable for multiple material connections.
Smart Images

Figure CN223167817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of graphitization furnaces, in particular to a current transmission structure of a graphitization system. Background Art
[0002] The current output from the rectifier cabinet and the transformer terminal needs to be connected to the busbar aluminum row through copper-aluminum materials. Since the terminal is a copper row and the positive and negative busbar positions are aluminum rows, there will be a variety of connection methods in the middle, and different connection methods will also occur, resulting in differences in different designs in the industry. An easy connection method is imminent;
[0003] There are generally two traditional connection methods in the industry: 1. One end is bolt-connected to the terminal by a copper row, and the other end is welded to the aluminum row on-site by using the process of copper-aluminum casting; the disadvantage is that the copper-aluminum casting process is complex, with many processing procedures, high cost, and difficult to replace during maintenance. 2. One end is bolt-connected to the terminal by a copper row, and the other end is welded by using the copper-aluminum explosion welding process; Disadvantages: The copper-aluminum explosion welding process is complex and costly.
[0004] Now, in order to solve the above technical problems, the utility model designs a current transmission structure of a graphitization system. Summary of the Utility Model
[0005] The utility model provides a current transmission structure of a graphitization system, aiming to solve the problems of complex process and high cost of traditional current transmission connection methods. The technical solutions are as follows:
[0006] A current transmission structure of a graphitization system, characterized in that it includes a transformer, a rectifier cabinet, a copper soft, a small aluminum row, and a busbar aluminum row. A copper row is provided at the transformer terminal. The end of the copper row is connected to the copper soft. One end of the small aluminum row is welded to the busbar aluminum row, and the other end is connected to the copper soft. Bolt connections are used between the end of the copper row and the copper soft, and between the copper soft and the small aluminum row.
[0007] Based on the above technical solution, a layer of tin is plated on the end of the copper row to improve the electrical connection performance and prevent oxidation and corrosion.
[0008] Based on the above technical solution, the copper soft includes a flexible connection part, a first clamping plate part, a second clamping plate part, and a third clamping plate part and a fourth clamping plate part that are mirror-symmetrical to the first clamping plate part and the second clamping plate part.
[0009] Preferably, bolt holes are provided in the first clamping plate part, the second clamping plate part, the third clamping plate part, and the fourth clamping plate part.
[0010] Advantageous Effects
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: On the one hand, the clamping plate structure of this structure is combined with bolt fixation, making the installation process simple and fast, without the need for special tools or techniques. The bolt connection can be easily disassembled, facilitating maintenance and component replacement. The detachable feature of the bolt connection makes regular inspection and maintenance simple, allowing problems to be quickly detected and necessary adjustments or replacements to be made. On the one hand, compared with welding or other connection methods, the bolt connection has a lower cost, reducing additional processing procedures and material costs. The easy-to-maintain feature also reduces the long-term operating cost. On the other hand, the bolt connection is suitable for connecting between various materials, such as the connection between copper and aluminum, and can flexibly respond to different application scenarios. The clamping plate structure can be compatible with other types of connectors, facilitating integration into existing electrical systems, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present utility model. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0013] Figure 1 : Structural schematic diagram of the present utility model;
[0014] Figure 2 : Connection schematic diagram of the copper soft of the present utility model;
[0015] Figure 3 : Structural schematic diagram of the copper soft of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The following further illustrates the present utility model in conjunction with the drawings and examples:
[0017] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0018] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0020] As Figure 1 shown, a current transmission structure of a graphitization system, characterized in that: it includes a transformer 1, a rectifier cabinet 2, a copper flexible 3, a small aluminum row 4, and a bus aluminum row 5. A copper row 11 is provided at the terminal of the transformer 1, and the end of the copper row 11 is connected to the copper flexible 3. One end of the small aluminum row 4 is welded to the bus aluminum row 5, and the other end is connected to the copper flexible 3.
[0021] Between the end of the copper row 11 and the copper flexible 3, and between the copper flexible 3 and the small aluminum row 4, bolt connections are used. The detachable feature of the bolt connection makes regular inspection and maintenance simple, and problems can be quickly discovered and necessary adjustments or replacements can be made. When a certain component is damaged, the component can be directly replaced without replacing the entire assembly.
[0022] A layer of tin is plated on the end of the copper row 11 to improve the electrical connection performance and prevent oxidation corrosion. The tin layer can reduce the oxide layer formed when copper contacts other metals, thereby reducing the contact resistance and ensuring better current transmission.
[0023] The copper flexible 3 has upper and lower layers, which are a positive electrode layer and a negative electrode layer respectively.
[0024] The copper flexible 3 is a copper conductor with high flexibility. The copper flexible 3 has high flexibility, can adapt to slight deformation or vibration of the connection point, can absorb the stress between the connection points, reduce the damage caused by temperature change or mechanical vibration, and helps to extend the service life of the system. The flexibility of the copper flexible makes it more flexible during installation, facilitating wiring and position adjustment.
[0025] By physically separating the positive electrode and the negative electrode, electromagnetic interference between them can be reduced, and short-circuit accidents caused by accidental contact can also be effectively avoided, increasing the safety of the system. The double-layer design can increase the total surface area, helping to improve the heat dissipation efficiency.
[0026] As Figure 2 and Figure 3As shown, the flexible copper strip 3 includes a flexible connection part 35, a first clamping plate part 31, a second clamping plate part 32, and a third clamping plate part 33 and a fourth clamping plate part 34 that are mirror-symmetrical to the first clamping plate part 31 and the second clamping plate part 32. Bolt holes are provided in the first clamping plate part 31, the second clamping plate part 32, the third clamping plate part 33, and the fourth clamping plate part 34.
[0027] Through bolt connection, the flexible copper strip 3 can be easily connected to the copper busbar 11 at the transformer terminal and the small aluminum busbar 4, simplifying the installation process.
[0028] The clamping plate structure combined with bolt fixation makes the installation process simple and fast. With appropriate pre-tightening force, bolt connection can ensure a low contact resistance, thereby reducing energy loss and improving electrical performance. Compared with welding or other connection methods, bolt connection has a lower cost, reducing additional processing procedures and material costs.
[0029] In use, the transformer 1 receives alternating current from the power grid and converts it into a voltage level suitable for use in the graphitization system. The rectifier cabinet 2 converts the alternating current output by the transformer into direct current for use in the graphitization system. The rectified direct current transmits the current from the copper busbar 11 to the small aluminum busbar 4 through the flexible copper strip 3, and finally reaches the busbar aluminum busbar 5, and then is distributed to each component of the graphitization system.
[0030] The above has illustrated the present invention by way of example, but the present invention is not limited to the above specific embodiments. Any modification or variation based on the present invention falls within the scope of protection required by the present invention.
Claims
1. A current transmission structure of a graphitization system, characterized in that: It includes a transformer (1), a rectifier cabinet (2), copper flexible bus (3), small aluminum busbars (4), and a busbar for current collection (5). A copper busbar (11) is provided at the terminal of the transformer (1). The end of the copper busbar (11) is connected to the copper flexible bus (3). One end of the small aluminum busbar (4) is welded to the busbar for current collection (5), and the other end is connected to the copper flexible bus (3).
2. The current transmission structure of a graphitization system according to claim 1, wherein: The connection between the end of the copper busbar (11) and the copper flexible bus (3), and the connection between the copper flexible bus (3) and the small aluminum busbar (4) are both made by bolt connection.
3. The current transmission structure of a graphitization system according to claim 1, characterized in that: The end of the copper busbar (11) is plated with a layer of tin to improve the electrical connection performance and prevent oxidation corrosion.
4. A current transmission structure of a graphitization system according to claim 1, characterized in that: The copper flexible bus (3) has two layers, namely a positive layer and a negative layer.
5. The current transmission structure of a graphitization system according to claim 2, characterized in that: The copper flexible bus (3) includes a flexible connection part (35), a first clamping plate part (31), a second clamping plate part (32), and a third clamping plate part (33) and a fourth clamping plate part (34) that are mirror-symmetrical to the first clamping plate part (31) and the second clamping plate part (32).
6. The current transmission structure of a graphitization system according to claim 5, characterized in that: The first clamping plate part (31), the second clamping plate part (32), the third clamping plate part (33), and the fourth clamping plate part (34) are all provided with bolt holes.