Improved coil structure

By designing the coil to improve the structure, the bent parts are flat and the embed parts are arranged vertically, which increases the contact area of adjacent coils, solves the problem of small contact area at the bending of single-turn coils, and improves the processing quality of the armature winding.

CN223168185UActive Publication Date: 2025-07-29CHANGZHOU BAOLUO MOTOR CO LTD
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Patent Information

Application Number
CN202421456474.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-07-29
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

In the prior art, when single-turn coils are bent, the inner and outer surfaces of the bend are uneven, resulting in a small contact area between the two adjacent coils, affecting the processing quality of the armature winding.

Method used

A coil improved structure is designed, in which the upper and lower surfaces of the bent portions are flat, the insertion portion is arranged perpendicularly with the bent portions, the contact area of the bent portions of the adjacent two coils is increased, and an insulating layer is provided on the outer wall of the connecting portion, leaving an exposed end for wiring operation.

Benefits of technology

The contact area of single-turn coils when stacking is improved, thereby improving the processing quality of the armature winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of armature windings, in particular to a coil improved structure, which comprises a coil main body, the coil main body comprises two embedding parts, one ends of the two embedding parts are connected through a bending part, and the other ends of the two embedding parts are provided with connecting parts; the plane where the bending part is located is perpendicular to the plane where the embedding part is located, and the upper surface and the lower surface of the bending part are both flat. During processing, the upper surface and the lower surface of the bending part of the single-turn coil are flat, so that the contact area of the bending parts of two adjacent coils can be increased when the single-turn coil is stacked, and the processing quality of the armature winding is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of armature windings, in particular to an improved structure of a coil. Background Art

[0002] The armature winding is a component in a motor or a generator, usually composed of coils wound around the iron core of the motor or the generator. It is the place where current generates a magnetic field in the motor or induces current in the generator.

[0003] The armature winding is composed of coils with the same structure and shape. The coils are divided into single-turn and multi-turn coils. At present, during the bending process of a single-turn coil, the inner wall of the bending part bulges upward and downward during the force application process, resulting in uneven surfaces on the inner and outer sides of the bending part. When stacking single-turn coils, the contact area between the bending parts of adjacent two coils is small, affecting the processing quality of the armature winding. Therefore, we propose an improved structure of a coil to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the defect that when stacking single-turn coils in the prior art, the contact area between the bending parts of adjacent two coils is small, affecting the processing quality of the armature winding, and to propose an improved structure of a coil.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An improved structure of a coil, including a coil body. The coil body includes two embedding parts. One ends of the two embedding parts are connected by a bending part, and connecting parts are arranged at the other ends of the two embedding parts;

[0007] The plane where the bending part is located is perpendicular to the plane where the embedding part is located, and the upper and lower surfaces of the bending part are both flat, improving the contact area between the bending parts of adjacent two coils when stacking single-turn coils, so as to improve the processing quality of the armature winding.

[0008] As a preferred technical scheme of the utility model, both sides of the embedding parts are bent in the same direction, and the included angle between both sides of the embedding parts and the center of the circle where they are located is 90°.

[0009] As a preferred technical scheme of the utility model, insulating layers are arranged on the outer walls of the embedding part, the bending part and the connecting part, and an exposed end of 30 - 35 mm is left at the outer end of the connecting part, and the exposed end is used for the wiring operation of the coil.

[0010] As a preferred technical scheme of the utility model, both sides of the connecting parts are inclined outward, and the included angle between both sides of the connecting parts is 110° - 115°.

[0011] The beneficial effects of the present utility model are as follows:

[0012] During processing, the upper and lower surfaces of the bending part of the single-turn coil are made flat, so as to increase the contact area between the bending parts of adjacent two coils when the single-turn coils are stacked, thereby improving the processing quality of the armature winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 FIG. is a schematic front view of an improved coil structure proposed by the present utility model;

[0014] Figure 2 FIG. is a schematic side view of an improved coil structure proposed by the present utility model;

[0015] Figure 3 is Figure 1 a schematic cross-sectional view taken along line A-A in

[0016] In the figure: 1, embedding part; 2, bending part; 3, connecting part; 4, insulating layer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part rather than all of the embodiments of the present utility model.

[0018] Referring to Figures 1 - 3 , an improved coil structure includes a coil body. The coil body includes two embedding parts 1. One ends of the two embedding parts 1 are connected by a bending part 2. The plane where the bending part 2 is located is perpendicular to the plane where the embedding part 1 is located, and the upper and lower surfaces of the bending part 2 are both flat, which increases the contact area between the bending parts of adjacent two coils when the single-turn coils are stacked, thereby improving the processing quality of the armature winding;

[0019] Among them, both sides of the embedding part 1 are bent in the same direction, and the included angle between both sides of the embedding part 1 and the center of the circle where they are located is 90°, as Figure 2 shown;

[0020] Secondly, connecting parts 3 are provided at the other ends of the two embedding parts 1. Both sides of the connecting parts 3 are inclined outward, and the included angle between both sides of the connecting parts is 110°-115°;

[0021] Insulating layers 4 are provided on the outer walls of the embedding part 1, the bending part 2 and the connecting part 3, and an exposed end of 30-35 mm is left at the outer end of the connecting part 3, and the exposed end is used for the wiring operation of the coil.

[0022] In this embodiment: during the processing of the coil, the upper and lower surfaces of the bending part 2 of the single-turn coil are flattened to increase the contact area between two adjacent coils after stacking, thereby improving the processing quality of the armature winding.

[0023] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. An improved structure of a coil, comprising a coil body, characterized in that, The coil body includes two embedding parts (1). One ends of the two embedding parts (1) are connected by a bending part (2), and connection parts (3) are arranged at the other ends of the two embedding parts (1); The plane where the bending part (2) is located is perpendicular to the plane where the embedding part (1) is located, and the upper and lower surfaces of the bending part (2) are both flat.

2. An improved structure of a coil according to claim 1, characterized in that, The two embedding parts (1) on both sides are bent in the same side, and the included angle between the two embedding parts (1) on both sides and the center of the circle where they are located is 90°.

3. An improved structure of a coil according to claim 1, characterized in that, Insulation layers (4) are arranged on the outer walls of the embedding part (1), the bending part (2) and the connection part (3), and an exposed end of 30-35 mm is left at the outer end of the connection part (3).

4. An improved structure of a coil according to claim 3, characterized in that The two connection parts (3) on both sides are inclined outward, and the included angle between the two connection parts on both sides is 110°-115°.