Enameled coil hanging cup
By using the design of the PTFE protective layer, inclined chute and stainless steel guide steel sheet in the hanging wire cup, the problems of unsmooth enameled wire and frictional damage are solved, and stable and safe enameled wire operation is achieved.
Patent Information
- Application Number
- CN202422875208.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing wire hanging cups may easily cause the enameled wire to be unsmooth when laying or retracting the wire, which may scratch the insulating layer, and may easily cause lag, affecting production efficiency and safety.
An enameled coil hanging wire cup was designed, which was made of polytetrafluoroethylene material and an inclined chute structure, combined with stainless steel guide steel sheets and rubber anti-slip layer to ensure smooth entry and exit of the enameled wire, and provides stable support through threaded connections to avoid frictional damage.
Improves the smoothness of the inlet and exit of the enameled wire, reduces friction damage, enhances operating stability and safety, and extends service life.
Smart Images

Figure CN223168187U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire-hanging cups, and more specifically, the utility model relates to an enameled wire coil wire-hanging cup. Background Art
[0002] An enameled wire coil wire-hanging cup is a tool used for hanging, storing, and guiding enameled wire during the production, processing, and use of enameled wire coils. It usually has a specific shape and structural design. The enameled wire coil wire-hanging cup can help achieve the orderly arrangement of enameled wire, avoid the occurrence of chaotic situations such as winding and knotting of enameled wire. At the same time, during operations such as winding and installing enameled wire coils, the wire-hanging cup can play a role in guiding the direction of enameled wire, improving production efficiency and operation convenience.
[0003] Currently, the wire-hanging strips of general wire-hanging cups can be adjusted according to the model of the motor. When manually hanging the wire, it is easy to hang the wire in the wrong place, which may cause errors when the wire-hanging cup is placed on the wire-dropping mold and the wire package is transferred from the wire-hanging cup to the wire-dropping mold, thus affecting the use.
[0004] After retrieval, the Chinese patent with the authorization announcement number CN204392018U discloses a wire-hanging cup. Before the wire embedding machine embeds the wire, the employee selects the wire-dropping mold and the wire-hanging cup that matches the wire-dropping mold according to the parameter of the number of poles of the motor to be embedded with wire. Since each wire-dropping mold is matched with a wire-hanging cup, it can avoid errors when adjusting the wire-hanging cup when using one wire-hanging cup to match multiple wire-dropping molds, which is beneficial to improving the stability of stator wire embedding. Then, the wire-hanging cup is sleeved on the wire-dropping mold, and through step limiting, the position of the wire-hanging cup on the wire-dropping mold is ensured, which is convenient for longitudinally transferring the wire package on the wire-hanging cup to the wire-dropping mold.
[0005] However, when this structure is actually used, the narrow inlet and outlet effectively prevent the enameled wire from falling off, but when paying out or taking up the wire, it is easy to cause the enameled wire to be not smooth when entering and exiting, prone to jamming phenomena, and may scratch the insulating layer of the enameled wire, causing damage to the surface of the enameled wire. Summary of the Utility Model
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides an enameled wire coil wire-hanging cup to solve the problems raised in the above background art.
[0007] To achieve the above object, the utility model provides the following technical solutions:
[0008] An enameled wire coil wire-hanging cup, including a wire-hanging cup disc, a mounting disc is fixedly arranged on the top of the wire-hanging cup disc, and a wire-hanging mechanism is arranged on the top of the mounting disc;
[0009] The wire hanging mechanism includes a plurality of wire hanging rods fixedly arranged on the top of the mounting plate. On one side of each of the plurality of wire hanging rods, a protruding strip is fixedly arranged. An inclined groove is formed on the surface of the protruding strip. A first protective layer is fixedly arranged on the surface of the wire hanging rod, and a second protective layer is fixedly arranged on the surface of the protruding strip. Both the first protective layer and the second protective layer are made of polytetrafluoroethylene material.
[0010] By adopting the above technical solution: it ensures that the enameled wire can smoothly enter and leave the wire hanging cup, and at the same time avoids excessive friction and damage to the enameled wire during the process of entering and leaving, thereby improving safety.
[0011] As a further description of the above technical solution: an arc-shaped plate is fixedly arranged on the top of the wire hanging cup plate. An inner plate is fixedly arranged on one side of the arc-shaped plate. Card slots are formed on the surfaces of both the arc-shaped plate and the inner plate. A guiding steel sheet is fixedly arranged inside the card slot. The guiding steel sheet is made of stainless steel material. A crack prevention hole is fixedly arranged inside the arc-shaped plate. An adhesive layer is fixedly arranged inside between the crack prevention hole and the guiding steel sheet.
[0012] By adopting the above technical solution: it can make the arc-shaped plate have higher durability. The crack prevention hole can prevent the arc-shaped plate from cracking, and the guiding steel sheet can provide precise guidance and enhance the structural stability, thereby improving the use effect.
[0013] As a further description of the above technical solution: a threaded groove is formed on the surface of the wire hanging cup plate. A threaded rod is threadedly connected inside the threaded groove. A support rod is fixedly arranged at the bottom of the threaded rod. A base is fixedly arranged at the bottom of the support rod. Anti-slip layers are fixedly arranged on the surfaces of both the support rod and the base. The anti-slip layer is made of rubber material.
[0014] By adopting the above technical solution: it is convenient to disassemble and replace the base, and moreover, it increases the friction force to prevent hand slipping and makes it more stable during use.
[0015] The technical effects and advantages of the present utility model:
[0016] 1. By setting the wire hanging mechanism, compared with the prior art, the enameled wire can be wound around the wire hanging rod as needed. One end of the enameled wire is introduced into the inside of the wire hanging cup plate through between the wire hanging rod and the positioning column, and then the enameled wire is wound around the wire hanging rod and the protruding strip in a specific winding manner. And the surfaces of the wire hanging rod, the protruding strip and the positioning column are coated with a second protective layer, and the second protective layer is made of polytetrafluoroethylene material, which is one of the lowest friction coefficients among solid materials and has self-lubricating performance. Thereby reducing the friction between the enameled wire and the wire hanging cup, preventing the enameled wire from being damaged. At the same time, through the design of the inclined groove, it ensures that the enameled wire can smoothly enter and leave the wire hanging cup, improving the use effect;
[0017] 2. By setting up the wire-hanging cup plate, base, support rod and guiding steel sheet, compared with the prior art, the wire-hanging cup plate is rotated forward, causing the threaded rod to rotate into the interior of the threaded groove, fixing the wire-hanging cup plate to the threaded rod, and then completing the installation of the base. The base provides stable support for the entire device, ensuring the stability of the wire-hanging cup during operations such as winding and wire-hanging. By the staff holding the positions of the base and the support rod, then inserting the arc-shaped plate into the corresponding position of the external device, the inner plate drives the guiding steel sheet to move. The guiding of the guiding steel sheet can ensure the movement accuracy of the parts, avoiding deviation or dislocation. Moreover, through the anti-cracking holes provided, the stress concentration generated by the arc-shaped plate under external force or internal stress can be effectively dispersed, thereby improving the stability of precise guiding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0019] Figure 2 It is a schematic diagram of the structure of the wire-hanging mechanism of the present utility model.
[0020] Figure 3 It is a schematic diagram of the overall top view structure of the present utility model.
[0021] Figure 4 It is a schematic diagram of the sectional structure of the present utility model.
[0022] Figure 5 It is a schematic diagram of the overall disassembled structure of the present utility model.
[0023] The reference numerals are: 1. Wire-hanging cup plate; 2. Installation plate; 3. Wire-hanging rod; 4. Protruding strip; 5. Inclined groove; 6. First protective layer; 8. Second protective layer; 9. Arc-shaped plate; 10. Inner plate; 11. Card slot; 12. Guiding steel sheet; 13. Anti-cracking hole; 14. Threaded rod; 15. Support rod; 16. Base; 17. Anti-slip layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] This application embodiment discloses a Figures 1-5 kind of enameled coil wire-hanging cup as shown, including a wire-hanging cup plate 1, an installation plate 2 is fixedly arranged at the top of the wire-hanging cup plate 1, and a wire-hanging mechanism is arranged at the top of the installation plate 2;
[0026] The wire hanging mechanism includes a plurality of wire hanging rods 3 fixedly arranged on the top of the mounting plate 2. On one side of each of the plurality of wire hanging rods 3, a protruding strip 4 is fixedly arranged. An inclined groove 5 is formed on the surface of the protruding strip 4. A first protective layer 6 is fixedly arranged on the surface of the wire hanging rod 3, and a second protective layer 8 is fixedly arranged on the surface of the protruding strip 4. Both the first protective layer 6 and the second protective layer 8 are made of polytetrafluoroethylene material. The enameled wire can be wound around the wire hanging rod 3 as needed. One end of the enameled wire is led into the interior of the wire hanging cup plate 1 through the space between the wire hanging rod 3 and the positioning post 6, and then the enameled wire is wound around the wire hanging rod 3 and the protruding strip 4 in a specific winding manner, which can adopt single-layer winding, multi-layer winding or spiral winding, etc., specifically depending on the specifications and usage requirements of the enameled wire, and can play the role of storing and protecting the enameled wire, avoiding damage or pollution of the enameled wire by the outside world. Moreover, the surfaces of the wire hanging rod 3, the protruding strip 4 and the positioning post 6 are coated with the second protective layer 8, and the second protective layer 8 is made of polytetrafluoroethylene material, which is one of the lowest friction coefficients among solid materials and has self-lubricating properties. This enables polytetrafluoroethylene products to reduce frictional resistance, lower energy consumption and extend service life during use, thereby reducing the friction between the enameled wire and the wire hanging cup and preventing the enameled wire from being damaged. At the same time, through the design of the inclined groove 5, it is also more convenient for discharging materials.
[0027] Refer to Figures 2-4 As shown in the figure, an arc-shaped plate 9 is fixedly arranged on the top of the wire hanging cup plate 1. An inner plate 10 is fixedly arranged on one side of the arc-shaped plate 9. Slots 11 are formed on the surfaces of both the arc-shaped plate 9 and the inner plate 10. A guiding steel sheet 12 is fixedly arranged inside the slots 11. The guiding steel sheet 12 is made of stainless steel material. A crack prevention hole 13 is fixedly arranged inside the arc-shaped plate 9. An adhesive layer is fixedly arranged between the crack prevention hole 13 and the guiding steel sheet 12. After the coil is fixed, by the staff holding the positions of the base 16 and the support rod 15, then align the arc-shaped plate 9 with the input end of the external device, and then insert the arc-shaped plate 9 into the corresponding position of the external device, thereby driving the inner plate 10 to move. The inner plate 10 drives the guiding steel sheet 12 to move. The guiding of the guiding steel sheet 12 can ensure the movement accuracy of the parts and avoid deviation or dislocation. The part of the guiding steel sheet 12 can hang this device on the external device, thus facilitating the access and operation of the enameled wire and improving work efficiency. Through the arranged crack prevention hole 13, the stress concentration caused by external forces or internal stresses on the arc-shaped plate 9 can be effectively dispersed. When the arc-shaped plate 9 is subjected to forces such as tension, compression or bending, the stress will tend to disperse around the crack prevention hole instead of concentrating in a specific area, thereby reducing the risk of cracking of the arc-shaped plate 9 and extending the service life of the arc-shaped plate 9. Moreover, the arc-shaped plate 9 and the guiding steel sheet 12 can jointly bear external forces and will not easily separate, thereby improving the stability of precise guiding.
[0028] Refer toFigures 4-5 As shown, the surface of the wire-hanging cup plate 1 is provided with a threaded groove, and a threaded rod 14 is threadedly connected inside the threaded groove. A support rod 15 is fixedly arranged at the bottom of the threaded rod 14, and a base 16 is fixedly arranged at the bottom of the support rod 15. Anti-slip layers 17 are fixedly arranged on the surfaces of the support rod 15 and the base 16. The anti-slip layer 17 is made of rubber material. Align the threaded groove at the bottom of the wire-hanging cup plate 1 with the threaded rod 14, and then rotate the wire-hanging cup plate 1 forward to make the threaded rod 14 rotate into the threaded groove, fixing the wire-hanging cup plate 1 and the threaded rod 14, and then the installation of the base 16 is completed. The base 16 provides stable support for the whole device, ensuring that the wire-hanging cup does not shake or shift during operations such as winding and hanging wires. And an anti-slip layer 17 is fixedly arranged at the bottom of the base 16 to ensure stability during work.
[0029] Working principle of the utility model:
[0030] The utility model is a wire-hanging cup for enameled coils. When the device is in use,
[0031] First, align the threaded groove at the bottom of the wire-hanging cup plate 1 with the threaded rod 14, and then rotate the wire-hanging cup plate 1 forward to make the threaded rod 14 rotate into the threaded groove, fixing the wire-hanging cup plate 1 and the threaded rod 14, and then the installation of the base 16 is completed. The base 16 provides stable support for the whole device, ensuring that the wire-hanging cup does not shake or shift during operations such as winding and hanging wires. And an anti-slip layer 17 is fixedly arranged at the bottom of the base 16 to ensure stability during work. The enameled wire can be wound around the wire-hanging rod 3 as needed. One end of the enameled wire is led into the inside of the wire-hanging cup plate 1 through between the wire-hanging rod 3 and the positioning column 6, and then the enameled wire is wound around the wire-hanging rod 3 and the protruding strip 4 in a specific winding manner. Single-layer winding, multi-layer winding or spiral winding can be adopted, specifically depending on the specifications and usage requirements of the enameled wire, which can play a role in storing and protecting the enameled wire, avoiding damage or contamination of the enameled wire by the outside world;
[0032] After the coil is fixed, the operator holds the positions of the base 16 and the support rod 15, then aligns the arc-shaped plate 9 with the input end of the external device, and then inserts the arc-shaped plate 9 into the corresponding position of the external device, thereby driving the inner plate 10 to move. The inner plate 10 drives the guide steel sheet 12 to move. The guidance of the guide steel sheet 12 can ensure the movement accuracy of the parts, avoid deviation or misalignment. The part of the guide steel sheet 12 can suspend the device on the external device, thus facilitating the access and operation of the enameled wire, improving work efficiency. And the surfaces of the wire hanging rod 3, the protruding strip 4 and the positioning column 6 are coated with a second protective layer 8, and the second protective layer 8 is made of polytetrafluoroethylene material, which is one of the lowest friction coefficients in solid materials and has self-lubricating properties. This enables the polytetrafluoroethylene products to reduce frictional resistance, lower energy consumption, extend service life during use, and further reduce the friction between the enameled wire and the wire hanging cup to prevent the enameled wire from being damaged. At the same time, through the design of the inclined groove 5, it is also more convenient for discharging;
[0033] Through the anti-cracking holes 13 provided, the stress concentration generated by the arc-shaped plate 9 under external force or internal stress can be effectively dispersed. When the arc-shaped plate 9 is subjected to forces such as tension, compression or bending, the stress tends to disperse around the anti-cracking holes instead of concentrating in a specific area, thereby reducing the risk of cracking of the arc-shaped plate 9 and extending the service life of the arc-shaped plate 9. And the arc-shaped plate 9 and the guide steel sheet 12 can jointly bear the external force without easily separating, thereby improving the stability of precise guidance.
[0034] The above are all the preferred embodiments of this application. The protection scope of this application is not limited by this. Therefore, all equivalent changes made according to the structure, shape and principle of this application should be covered within the protection scope of this application.
Claims
1. An enamelled coil wire-hanging cup, comprising a wire-hanging cup disc (1), characterized in that: A mounting plate (2) is fixedly arranged at the top of the wire-hanging cup plate (1), and a wire-hanging mechanism is arranged at the top of the mounting plate (2); The wire-hanging mechanism comprises a plurality of wire-hanging rods (3) fixedly arranged at the top of the mounting plate (2). A protruding strip (4) is fixedly arranged on one side of each of the plurality of wire-hanging rods (3). An inclined groove (5) is formed on the surface of the protruding strip (4). A first protective layer (6) is fixedly arranged on the surface of the wire-hanging rod (3), and a second protective layer (8) is fixedly arranged on the surface of the protruding strip (4). Both the first protective layer (6) and the second protective layer (8) are made of polytetrafluoroethylene material.
2. The enamelled wire coil hanging cup according to claim 1, wherein: An arc-shaped plate (9) is fixedly arranged at the top of the wire-hanging cup plate (1), and an inner plate (10) is fixedly arranged on one side of the arc-shaped plate (9).
3. The enamelled coil hanging wire cup according to claim 2, characterized in that: Card slots (11) are formed on the surfaces of both the arc-shaped plate (9) and the inner plate (10), and a guiding steel sheet (12) is fixedly arranged inside the card slots (11). The guiding steel sheet (12) is made of stainless steel material.
4. The enamelled coil hanging wire cup according to claim 2, characterized in that: A crack-proof hole (13) is fixedly arranged inside the arc-shaped plate (9), and an adhesive layer is fixedly arranged inside between the crack-proof hole (13) and the guiding steel sheet (12).
5. The enamelled wire coil hanging cup according to claim 1, wherein: Thread grooves are formed on the surface of the wire-hanging cup plate (1), and a threaded rod (14) is in threaded connection inside the thread grooves. A support rod (15) is fixedly arranged at the bottom of the threaded rod (14), and a base (16) is fixedly arranged at the bottom of the support rod (15).
6. The enamelled coil hanging wire cup according to claim 5, characterized in that: Anti-slip layers (17) are fixedly arranged on the surfaces of both the support rod (15) and the base (16). The anti-slip layers (17) are made of rubber material.
Citation Information
Patent Citations
Wire hanging cup
CN204392018U