Firmly-connected nano microcrystalline plate and microcrystalline plate assembly thereof

By setting up a central fixture and a toothed groove on the main body of the nano-microcrystal plate, a firm connection between the microcrystal plate and the casting material body is achieved, the problem of unsolid connection is solved, and the service life and integrity of the industrial kiln is improved.

CN223168470UActive Publication Date: 2025-07-29JIANGSU HENGNAI FURNACE CHARGE GRP
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Patent Information

Application Number
CN202422341114.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-29
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The connection between the nano-microcrystal plates and the casting material is not firm enough and easy to fall off, resulting in a short service life of the industrial kiln and uneven splicing between adjacent plates.

Method used

A central fixture is designed to be provided on the main body of the microcrystal plate, and a toothed groove is opened on the four side walls of its side walls. A matching groove and flange part are arranged on the main body of the microcrystal plate. The groove part is fitted and spliced with the flange part through the groove part, and the material body is cast in the toothed groove. The toothed groove is designed to be V-shaped to enhance the connection strength.

Benefits of technology

It improves the connection strength and stability between the microcrystalline plate and the casting body, enhances the service life and integrity of the industrial kiln, and prevents unevenness between adjacent plates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of nano microcrystal plates, and particularly relates to a firmly-connected nano microcrystal plate and a microcrystal plate assembly thereof, the firmly-connected nano microcrystal plate comprises a microcrystal plate main body and a central fixing piece, the lower end of the central fixing piece is connected to the upper end of the microcrystal plate main body, and tooth-shaped grooves are respectively formed in four side walls of the central fixing piece; the microcrystal plate comprises a microcrystal plate body and a central fixing piece, the microcrystal plate body is provided with a tooth-shaped groove, the tooth-shaped groove is recessed towards the center of the central fixing piece, the microcrystal plate body is provided with a groove part and a flange part which are matched with each other, and the groove part and the flange part are diagonally arranged on the microcrystal plate body. According to the microcrystal plate assembly, the paving convenience of the microcrystal plate body is improved, the integrity of the microcrystal plate assembly is better, the microcrystal plate body can be better attached to a pouring material body by arranging the center fixing piece on the microcrystal plate body, the connecting strength between the microcrystal plate body and the pouring material body is improved by forming the tooth-shaped grooves, and the service life of the microcrystal plate assembly is prolonged. And the connection between the central fixing piece and the pouring material body is firmer.
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Description

Technical Field

[0001] The utility model belongs to the technical field of nano-crystalline plates, and particularly relates to a nano-crystalline plate with firm connection and a microcrystalline plate assembly thereof. Background Art

[0002] Nano-crystalline plates have been widely used in industrial sectors such as building materials, chemical industry, metallurgy, and mining. On many high-temperature equipment, microcrystalline plates are relatively ideal substitute materials for the working surface of refractory materials, having high wear resistance, acid and alkali corrosion resistance, and anti-caking properties that general refractory materials cannot achieve. Moreover, they have advantages such as extending the service life, reducing maintenance man-hours, improving production efficiency, and reducing product costs.

[0003] In modern industrial production, industrial kilns are widely used in industries such as cement, steel, non-ferrous metallurgy, and petrochemical industry. Industrial kilns are generally used in high-temperature occasions. Several nano-crystalline plates are spliced together and then welded to the metal shell through heat-resistant steel anchor bolts. After that, casting materials are poured between the nano-crystalline plates and the metal shell. At present, the connection between the nano-crystalline plates and the casting materials is not firm enough, and it is extremely easy to fall off from the casting materials, resulting in a short service life of the industrial kiln, and it is easy for the adjacent nano-crystalline plates to be unevenly spliced after long-term use. Summary of the Utility Model

[0004] In view of this, in order to solve the problems existing in the prior art, the purpose of the utility model is to provide a nano-crystalline plate with firm connection and a microcrystalline plate assembly thereof, which have better connection strength, the adjacent nano-crystalline plates are flatter, and further improve the service life of the industrial kiln.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A nano-crystalline plate with firm connection, including: a microcrystalline plate main body and a central fixing member. The lower end of the central fixing member is connected to the upper end of the microcrystalline plate main body. At least one tooth-shaped groove is respectively formed on the four side walls of the central fixing member, and the tooth-shaped groove is recessed towards the center of the central fixing member. The microcrystalline plate main body is provided with a matching groove part and flange part, and the groove part and the flange part are arranged diagonally on the microcrystalline plate main body.

[0007] The specific technical effect is that the adjacent two microcrystalline plate main bodies are mutually embedded and spliced through the groove part and the flange part, which not only improves the convenience of paving the microcrystalline plate main body, but also makes the integrity of the microcrystalline plate assembly better. By arranging the central fixing member on the microcrystalline plate main body, the microcrystalline plate main body can better fit on the casting material body, and by opening the tooth-shaped groove, the connection strength with the casting material body is increased, so that the connection between the central fixing member and the casting material body is more firm.

[0008] Furthermore, the two side walls of the tooth-shaped groove are V-shaped, and there is an included angle α between the two side walls of the tooth-shaped groove, and the range of the included angle α is 110° to 130°.

[0009] The specific technical effect is that without affecting the stability of the central fixing member itself, the two side walls of the tooth-shaped groove are designed in a V shape, and the included angle α ranges from 110° to 130°, so that the casting material can be poured into the tooth-shaped groove, thereby making the combination with the central fixing member more firm, increasing the holding force of the central fixing member, and making the main body of the microcrystalline board have better connection stability.

[0010] Furthermore, the projection distances of the two side walls of the tooth-shaped groove in the vertical direction are equal.

[0011] Furthermore, the tooth-shaped grooves on two adjacent side walls of the central fixing member are arranged staggeredly.

[0012] The specific technical effect is that the staggered arrangement design ensures more uniform connection between the periphery of the central fixing member and the casting material.

[0013] Furthermore, the main body of the microcrystalline board includes a lower bottom plate and an upper bottom plate, the lower bottom plate and the upper bottom plate are arranged in a staggered manner, the four side surfaces of the lower bottom plate and the four side surfaces of the upper bottom plate are not in the same plane, the front and rear two side surfaces of the upper bottom plate protrude forward relative to the front and rear two side surfaces of the lower bottom plate, and the left and right two side surfaces of the upper bottom plate protrude to the right relative to the left and right two side surfaces of the lower bottom plate.

[0014] The specific technical effect is that adjacent main bodies of the microcrystalline board are mutually engaged and spliced through a groove part and a flange part, so that when the four sides of the main body of the microcrystalline board are respectively spliced with adjacent main bodies of the microcrystalline board, a bent gap is formed between the two main bodies of the microcrystalline board. Compared with a linear gap, the bent gap has the effect of changing the direction of high-temperature heat flow, and the high-temperature heat flow cannot directly contact the casting material through the gap, further improving the service life of the industrial kiln.

[0015] Furthermore, the central fixing member is arranged in the middle of the upper end surface of the upper bottom plate, and the lower bottom plate, the upper bottom plate and the central fixing member are integrally formed.

[0016] The specific technical effect is that the integrally formed design reduces the assembly process and improves the structural strength and integrity of the microcrystalline board.

[0017] Furthermore, the main body of the microcrystalline board adopts an anti-crusting and super wear-resistant nano-microcrystalline board.

[0018] The specific technical effect is that it has a good anti-crusting effect, and it also has excellent hardness, thermal stability, high strength, wear resistance and corrosion resistance.

[0019] Further, a connection hole for the steel bar to pass through is respectively provided at the upper end and the lower end of the central fixing member.

[0020] The specific technical effect is that the steel bars pass through the connection holes at the upper end and the lower end of the central fixing member, and can be welded to the metal shell through heat-resistant steel anchor fittings. The connection and positioning are carried out through the steel bars, which improves the integrity of the main body of the microcrystalline board and enhances the bonding strength and stability between the main body of the microcrystalline board and the castable.

[0021] A microcrystalline board assembly, comprising a plurality of steel bars and a plurality of nano-microcrystalline boards as described in any one of the above. The plurality of nano-microcrystalline boards are laid and joined together through the groove part and the flange part, and each row of a plurality of the nano-microcrystalline boards joined together in the length direction is connected by two of the steel bars.

[0022] The beneficial effects of the present utility model are as follows:

[0023] (1) The adjacent two main bodies of the microcrystalline boards are mutually engaged and spliced through the groove part and the flange part, which not only improves the convenience of paving the main bodies of the microcrystalline boards, but also makes the integrity of the microcrystalline board assembly better;

[0024] (2) By arranging the central fixing member on the main body of the microcrystalline board, the main body of the microcrystalline board can be better attached to the castable, and by providing the toothed groove, the connection strength with the castable is increased, so that the connection between the central fixing member and the castable is more firm.

[0025] In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and understandable, the following specifically gives preferred embodiments and, in conjunction with the attached drawings, makes the following detailed description. Description of the Drawings

[0026] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0027] Figure 1 is a schematic structural view of the nano-microcrystalline board of the present utility model;

[0028] Figure 2 is Figure 1 the front view of

[0029] Figure 3 is a schematic structural view of the microcrystalline board assembly of the present utility model;

[0030] Figure 4 is Figure 3Front view;

[0031] Figure 5 is Figure 3 Left view of;

[0032] Figure 6 is Figure 3 Top view of.

[0033] In the figure:

[0034] 1. Microcrystalline plate body; 2. Central fixing member; 3. Tooth-shaped groove; 4. Groove portion; 5. Flange portion; 6. Lower bottom plate; 7. Upper bottom plate; 8. Connecting hole; 9. Steel bar; 10. Bending gap. Specific implementation manner

[0035] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0036] As Figures 1 to 6 shown, a nano-microcrystalline plate with firm connection, including a microcrystalline plate body 1 and a central fixing member 2. The lower end of the central fixing member 2 is connected to the upper end of the microcrystalline plate body 1. At least one tooth-shaped groove 3 is respectively opened on the four side walls of the central fixing member 2. The tooth-shaped groove 3 is recessed towards the center of the central fixing member 2. A groove portion 4 and a flange portion 5 that match each other are provided on the microcrystalline plate body 1. The groove portion 4 and the flange portion 5 are arranged diagonally on the microcrystalline plate body 1.

[0037] It should be noted here that: adjacent two microcrystalline plate bodies 1 are mutually embedded and spliced through the groove portion 4 and the flange portion 5, which not only improves the convenience of paving the microcrystalline plate body 1, but also makes the integrity of the microcrystalline plate assembly better. By providing the central fixing member 2 on the microcrystalline plate body 1, the microcrystalline plate body 1 can better fit on the casting material, and by opening the tooth-shaped groove 3, the connection strength with the casting material is increased, making the connection between the central fixing member 2 and the casting material more firm.

[0038] The two side walls of the tooth-shaped groove 3 are V-shaped, and there is an included angle α between the two side walls of the tooth-shaped groove 3, and the included angle α is 120°.

[0039] It should be noted here that: without affecting the stability of the central fixing member 2 itself, the two side walls of the tooth-shaped groove 3 are designed in a V shape, and the included angle α is 120°. This can enable the casting material to be cast into the tooth-shaped groove 3, thereby making the combination with the central fixing member 2 more firm, increasing the holding force of the central fixing member 2, and enabling the main body 1 of the microcrystalline plate to have better connection stability.

[0040] The projected distances of the two side walls of the tooth-shaped groove 3 in the vertical direction are equal.

[0041] The tooth-shaped grooves 3 on two adjacent side walls of the central fixing member 2 are arranged staggeredly.

[0042] It should be noted here that: adopting the staggered arrangement design ensures that the connection between the periphery of the central fixing member 2 and the casting material is more uniform.

[0043] The main body 1 of the microcrystalline plate includes a lower bottom plate 6 and an upper bottom plate 7. The lower bottom plate 6 and the upper bottom plate 7 are arranged in a staggered manner. The four side surfaces of the lower bottom plate 6 and the four side surfaces of the upper bottom plate 7 are not in the same plane. The front and rear side surfaces of the upper bottom plate 7 protrude forward relative to the front and rear side surfaces of the lower bottom plate 6, and the left and right side surfaces of the upper bottom plate 7 protrude rightward relative to the left and right side surfaces of the lower bottom plate 6.

[0044] It should be noted here that: between two adjacent main bodies 1 of the microcrystalline plate, they are mutually engaged and spliced through the groove portion 4 and the flange portion 5, so that when the four sides of the main body 1 of the microcrystalline plate are respectively spliced with the adjacent main body 1 of the microcrystalline plate, a bending gap 10 is formed between the two main bodies 1 of the microcrystalline plate. Compared with a linear gap, the bending gap 10 has the effect of changing the direction of high-temperature heat flow. The high-temperature heat flow cannot directly pass through the gap to contact the casting material, further improving the service life of the industrial kiln.

[0045] The central fixing member 2 is arranged in the middle of the upper end surface of the upper bottom plate 7, and the lower bottom plate 6, the upper bottom plate 7 and the central fixing member 2 are integrally formed.

[0046] It should be noted here that: the integrally formed design reduces the assembly process and improves the structural strength and integrity of the microcrystalline plate.

[0047] The main body 1 of the microcrystalline plate adopts an anti-crusting and super wear-resistant nano-microcrystalline plate.

[0048] It should be noted here that: it has a good anti-crusting effect, and it also has excellent hardness, thermal stability, high strength, wear resistance and corrosion resistance.

[0049] A connection hole 8 for the steel bar 9 to pass through is respectively opened at the upper end and the lower end of the central fixing member 2.

[0050] It should be noted here that the steel bar 9 passes through the connection holes 8 at the upper and lower ends of the central fixing member 2 and can be welded to the metal shell through heat-resistant steel anchor fittings. The connection and positioning are carried out through the steel bar 9, which improves the integrity of the main body 1 of the microcrystalline plate and enhances the bonding strength and stability between the main body 1 of the microcrystalline plate and the casting material.

[0051] A microcrystalline plate assembly, which includes a plurality of steel bars 9 and a plurality of nano-microcrystalline plates as described in any one of the above. The plurality of nano-microcrystalline plates are laid and joined together through the groove portion 4 and the flange portion 5. Each row of a plurality of nano-microcrystalline plates joined together in the length direction is connected by two steel bars 9.

[0052] The beneficial effects of the present utility model are:

[0053] (1) The adjacent two main bodies 1 of the microcrystalline plates are mutually engaged and spliced through the groove portion 4 and the flange portion 5, which not only improves the convenience of laying the main body 1 of the microcrystalline plate, but also makes the integrity of the microcrystalline plate assembly better;

[0054] (2) By providing the central fixing member 2 on the main body 1 of the microcrystalline plate, the main body 1 of the microcrystalline plate can be better attached to the casting material, and by opening the toothed groove 3, the connection strength with the casting material is increased, so that the connection between the central fixing member 2 and the casting material is more firm.

[0055] All the devices selected in this application are common standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0056] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0057] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0058] Inspired by the above ideal embodiments of the present utility model, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A nanocrystalline board with firm connection, characterized in that, Comprising: A microcrystalline plate main body (1) and a central fixing member (2), the lower end of the central fixing member (2) is connected to the upper end of the microcrystalline plate main body (1), at least one tooth-shaped groove (3) is respectively formed on the four side walls of the central fixing member (2), the tooth-shaped groove (3) is recessed towards the center of the central fixing member (2), a groove portion (4) and a flange portion (5) which are matched with each other are arranged on the microcrystalline plate main body (1), and the groove portion (4) and the flange portion (5) are arranged diagonally on the microcrystalline plate main body (1).

2. The firmly connected nano-crystalline board as described in claim 1, characterized in that, The two side walls of the tooth-shaped groove (3) are V-shaped, there is an included angle α between the two side walls of the tooth-shaped groove (3), and the range of the included angle α is 110° to 130°.

3. A nano-crystalline panel with firm connection as described in claim 2, characterized in that, The projection distances of the two side walls of the tooth-shaped groove (3) in the vertical direction are equal.

4. A nano-crystalline board with firm connection as described in claim 1, characterized in that, The tooth-shaped grooves (3) on the adjacent two side walls of the central fixing member (2) are arranged staggeredly.

5. A nano-crystalline board with firm connection as described in claim 1, characterized in that, The microcrystalline plate main body (1) comprises a lower bottom plate (6) and an upper bottom plate (7), the lower bottom plate (6) and the upper bottom plate (7) are arranged in a staggered manner, the four side surfaces of the lower bottom plate (6) and the four side surfaces of the upper bottom plate (7) are not in the same plane, the front and rear two side surfaces of the upper bottom plate (7) protrude forward relative to the front and rear two side surfaces of the lower bottom plate (6), and the left and right two side surfaces of the upper bottom plate (7) protrude rightward relative to the left and right two side surfaces of the lower bottom plate (6).

6. A nano-crystalline board with firm connection as described in claim 5, characterized in that, The central fixing member (2) is arranged in the middle of the upper end surface of the upper bottom plate (7), and the lower bottom plate (6), the upper bottom plate (7) and the central fixing member (2) are integrally formed.

7. A nano-crystalline board with firm connection as described in claim 1, characterized in that, The microcrystalline plate main body (1) adopts an anti-crusting and ultra-wear-resistant nano microcrystalline plate.

8. The firmly connected nano-crystalline board as described in claim 1, characterized in that, A connection hole (8) for a steel bar (9) to pass through is respectively formed at the upper end and the lower end of the central fixing member (2).

9. A microcrystalline board assembly, characterized in that, Comprising a plurality of steel bars (9) and a plurality of nano microcrystalline plates as described in any one of claims 1 to 8, the plurality of nano microcrystalline plates are laid and joined together through the groove portion (4) and the flange portion (5), and each row of a plurality of the nano microcrystalline plates joined together in the length direction are connected by two of the steel bars (9).