Spraying device, dry type granulator and spraying system
By setting up a spray device in the dry granulator, the dust monitor and atomization components are used to solve the problem of dust diffusion, ensuring the health and safety of the operators and the cleanliness of the production environment, and improving the wetting ability and spraying effect.
Patent Information
- Application Number
- CN202422408159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-30
AI Technical Summary
After the dry granulator is finished, fine dust is prone to scattering, affecting the health and safety of the operator and the cleanliness of the production environment.
A spray device is designed, including a water supply pipeline, atomization assembly, control assembly and dust monitor. The dust content is detected through the dust monitor. When the limit value exceeds the limit, the control valve opens the water supply, and the atomization assembly wets the wetted part to prevent the dust from spreading.
Effectively prevent dust from spreading outward, ensure the health and safety of the operators and the cleanliness of the production environment, and achieve comprehensive wetting through water distributors and multiple atomization components to improve the spraying effect.
Smart Images
Figure CN223170596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry granulators, and particularly relates to a spraying device, a dry granulator and a spraying system. Background Art
[0002] In the pharmaceutical industry, dry granulators are widely used for processing various active pharmaceutical ingredients and one or more excipients. During the operation of the dry granulator, fine dust will be generated in the material channel, and after the granulation is completed, the fine dust will scatter inside the dry granulator.
[0003] However, after the operator opens the protective cover, excessive fine dust scatters outwards, and the dust is likely to affect the health and safety of the operator and the clean production environment. Summary of the Utility Model
[0004] In view of this, the utility model provides a spraying device, a dry granulator and a spraying system to solve the problem that fine dust is likely to affect the health and safety of the operator and the clean production environment.
[0005] In a first aspect, the utility model provides a spraying device, including: a water supply pipeline; an atomization assembly, the atomization assembly is communicated with the water supply pipeline, and the nozzle of the atomization assembly is suitable for being arranged towards the part to be wetted; a control assembly, the control assembly includes a control valve, the control valve is communicated between the atomization assembly and the water supply pipeline; a dust monitor, the dust monitor is electrically connected with the control valve, and the dust monitor is suitable for detecting the dust content in the protective cover of the dry granulator.
[0006] Beneficial effects: By setting a dust monitor, during the empty running state after the granulation operation, the dust content in the part to be wetted in the protective cover of the dry granulator is first monitored and predicted. When the dust content in any part to be wetted exceeds the specified requirement, the dust monitor transmits an electrical signal to the control valve, and then the control valve immediately opens to supply water, and the part to be wetted is wetted through the atomization assembly, preventing the internal dust from diffusing outwards when the protective cover is opened, and affecting the health and safety of the operator and the clean production environment.
[0007] In an optional embodiment, the control assembly further includes a water distributor, the water distributor is communicated with the control valve, there are several atomization assemblies, the water distributor includes water outlets, there are several water outlets, the atomization assembly includes water inlets, and the water inlets of several atomization assemblies are in one-to-one correspondence and communication with several water outlets.
[0008] Beneficial effects: By using a water separator, the water outlet flow rate of each water-using pipeline can be ensured to be stable, avoiding inconsistent effects of individual atomization components; by providing a plurality of atomization components, multiple parts of the dry granulator can be comprehensively wetted, improving the wetting ability of the spraying device.
[0009] In an alternative embodiment, a plurality of the control valves are provided, a plurality of the atomization components are provided, the atomization components include water inlets, and the plurality of control valves are in one-to-one correspondence and communication with the water inlets of the plurality of atomization components.
[0010] Beneficial effects: By providing the control valves and the atomization components in one-to-one correspondence, the on-off control of each atomization component can be respectively performed to meet different requirements, improving the atomization effect of the spraying device.
[0011] In an alternative embodiment, the atomization component includes an adjusting member and a spraying member, the adjusting member is in communication with the spraying member, the adjusting member is in communication with the control valve, and the nozzle of the spraying member is adapted to be arranged facing the part to be wetted.
[0012] Beneficial effects: By providing the adjusting member, the spraying flow rate of the spraying member is adjusted, improving the atomization effect of the spraying device.
[0013] In an alternative embodiment, the control valve is an electromagnetic reversing valve.
[0014] In a second aspect, the present invention further provides a dry granulator, including: the above-mentioned spraying device; a protective cover, a granulation chamber is formed inside the protective cover, and the nozzles of the atomization components and the detection parts of the dust monitor are arranged in the granulation chamber.
[0015] In an alternative embodiment, the dry granulator further includes a drainage pipeline, a drainage port is opened on the protective cover, and the drainage port is in communication with the drainage pipeline.
[0016] In a third aspect, the present invention further provides a spraying system, including: the above-mentioned dry granulator; a water source, which is in communication with the water supply pipeline; a collection tank, which is in communication with the drainage pipeline.
[0017] Beneficial effects: By providing the collection tank, the collection and management of waste water are realized, preventing the waste water from polluting the working space of the dry granulator.
[0018] In an alternative embodiment, a plurality of the dry granulators are provided, the water supply pipelines of the plurality of dry granulators are respectively in communication with the water source, and the drainage pipelines of the plurality of dry granulators are respectively in communication with the collection tank.
[0019] Beneficial effects: The water supply and drainage for multiple dry granulators are achieved through the spraying system, which saves costs, simplifies the operation process, and improves the operation efficiency. Description of the Drawings
[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is the working principle diagram of a spraying device according to an embodiment of the present invention;
[0022] Figure 2 It is the working principle diagram of a control component according to an embodiment of the present invention;
[0023] Figure 3 It is the working principle diagram of another control component according to an embodiment of the present invention;
[0024] Figure 4 It is the working principle diagram of the atomization component according to an embodiment of the present invention;
[0025] Figure 5 It is the system working principle diagram of the spraying system according to an embodiment of the present invention;
[0026] Figure 6 It is the working principle diagram of another spraying device according to an embodiment of the present invention.
[0027] Description of the Reference Numerals:
[0028] 10, water supply pipeline; 20, atomization component; 21, adjusting member; 22, spraying member; 30, control component; 31, control valve; 32, water distributor; 40, dust monitor; 50, water source; 60, collection tank; 70, drainage pipeline; 80, part to be wetted; 81, feeding area; 82, fine powder collection area; 83, pressure roller area; 84, first granulation area; 85, second granulation area; 86, third granulation area. Detailed Embodiments
[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] The following will describe the embodiments of the present utility model in conjunction with Figures 1 to 6 , to describe the embodiments of the present utility model.
[0031] According to an embodiment of the present utility model, in a first aspect, a spraying device is provided, which includes a water supply pipeline 10, an atomization assembly 20, a control assembly 30, and a dust monitor 40. The atomization assembly 20 is communicated with the water supply pipeline 10, and the nozzle of the atomization assembly 20 is adapted to be arranged facing the part to be wetted 80; the control assembly 30 includes a control valve 31, and the control valve 31 is communicated between the atomization assembly 20 and the water supply pipeline 10; the dust monitor 40 is electrically connected to the control valve 31, and the dust monitor 40 is adapted to detect the dust content in the protective cover of the dry granulator.
[0032] When applying the spraying device of this embodiment, by setting the dust monitor 40, in the no-load running state after the granulation operation is completed, first, the dust content of the part to be wetted 80 in the protective cover of the dry granulator is monitored and predicted. When the dust content of any part to be wetted 80 exceeds the defined requirements, the dust monitor 40 transmits an electrical signal to the control valve 31, and then the control valve 31 immediately opens to supply water, and the part to be wetted 80 is wetted through the atomization assembly 20, preventing the internal dust from diffusing outward when the protective cover is opened, thereby ensuring the health and safety of the operator and the cleanliness of the production environment.
[0033] It should be noted that the dust monitor 40 starts to work in the no-load running state after the granulation operation of the dry granulator is completed, so as to prevent the spraying device from being started by a misinstruction during the granulation process of the dry granulator.
[0034] Furthermore, the control assembly 30 further includes a control host, and the control host is electrically connected to the dust monitor 40 to control the start of the dust monitor 40, receive the electrical signal of the dust monitor 40 and transmit it to the control valve 31.
[0035] It should be noted that when changing batches in the production of the dry granulator, the inside of the dry granulator needs to be cleaned to avoid powder mixing. In the related art, the operator needs to open the protective cover of the dry granulator to clean the inside of the dry granulator. However, after the material preparation is completed, fine dust will float inside the dry granulator, and excessive fine dust is easily inhaled by the operator, affecting health.
[0036] It can be understood that for the spraying device of this embodiment, after granulation is completed, the dust monitor 40 detects the internal dust content of the protective cover. If the dust monitor 40 detects that the internal dust content of the protective cover has exceeded the specified requirements, the dust monitor 40 transmits the information to the control valve 31 through an electrical signal to connect the water supply pipeline 10 with the atomization assembly 20. The atomization assembly 20 starts to spray atomized water, and the dust inside the protective cover adheres to the water droplets, finally achieving the effect of a dust-free interior of the protective cover.
[0037] Specifically, the dust monitor 40 further includes an indicator light, which displays different colors according to the detected different dust contents for the operator to judge the situation inside the protective cover.
[0038] Furthermore, the dust monitor 40 further includes a temperature detection unit to detect the temperature inside the protective cover.
[0039] In one embodiment, as Figure 1 and Figure 2 shown, the control assembly 30 further includes a water distributor 32. The water distributor 32 is connected to the control valve 31. There are several atomization assemblies 20. The water distributor 32 includes water outlets, and there are several water outlets. The atomization assembly 20 includes water inlets, and the water inlets of several atomization assemblies 20 are in one-to-one correspondence and connected to the several water outlets. By using the water distributor 32, it can ensure the stable water outlet flow of each water pipeline and avoid inconsistent effects of individual atomization assemblies 20; by setting several atomization assemblies 20, multiple parts of the dry granulator can be comprehensively wetted, improving the wetting ability of the spraying device.
[0040] Specifically, as Figure 1 shown, there are three water distributors 32, and each water distributor 32 is provided with two water outlets, and each drain port is connected to an atomization assembly 20.
[0041] Specifically, please refer to Figure 1 , the parts to be wetted 80 include a feeding area 81, a fine powder collection area 82, a roller area 83, a first granulation area 84, a second granulation area 85, and a third granulation area 86.
[0042] It should be noted that multiple atomization assemblies 20 can be arranged in one-to-one correspondence with multiple parts to be wetted 80; multiple atomization assemblies 20 can also wet one part to be wetted 80 simultaneously to enhance the wetting effect.
[0043] In yet another embodiment, as Figure 3 shown, there is only one water distributor 32, and each water distributor 32 is provided with multiple water outlets.
[0044] In yet another embodiment, as Figure 6As shown, a plurality of control valves 31 are provided, and a plurality of atomizing assemblies 20 are provided. The atomizing assembly 20 includes a water inlet, and the plurality of control valves 31 are in one-to-one correspondence and communication with the water inlets of the plurality of atomizing assemblies 20. By setting the control valves 31 and the atomizing assemblies 20 in one-to-one correspondence, the on-off control of each atomizing assembly 20 can be respectively performed to meet different requirements and improve the atomizing effect of the spraying device.
[0045] In one embodiment, as Figure 1 and Figure 4 shown, the atomizing assembly 20 includes an adjusting member 21 and a spraying member 22. The adjusting member 21 is in communication with the spraying member 22, the adjusting member 21 is in communication with the control valve 31, and the nozzle of the spraying member 22 is adapted to be arranged facing the part 80 to be wetted. By providing the adjusting member 21, the spraying flow rate of the spraying member 22 is adjusted to improve the atomizing effect of the spraying device.
[0046] It should be noted that in other alternative embodiments, the atomizing assembly 20 can also use an adjustable nozzle that simultaneously has the functions of adjustment and spraying, which can also ensure the effect of reducing the internal dust content of the protective cover.
[0047] In one embodiment, the control valve 31 is an electromagnetic reversing valve.
[0048] It should be noted that after receiving the signal from the dust monitor 40, the electromagnetic reversing valve is electromagnetically commutated to connect the water supply pipeline 10 and the atomizing assembly 20.
[0049] It is worth noting that the automatic connection of the water supply pipeline 10 and the atomizing assembly 20 is realized through the electromagnetic reversing valve, saving labor.
[0050] Of course, in other alternative embodiments, the control valve 31 can also include a signal lamp and a manual valve. The signal of the dust monitor 40 is transmitted to the signal lamp, and the operator manually opens the manual valve to connect the water supply pipeline 10 and the atomizing assembly 20.
[0051] According to an embodiment of the present invention, in a second aspect, a dry granulator is further provided, including: the above-mentioned spraying device; a protective cover, a granulating cavity is formed inside the protective cover, and the nozzle of the atomizing assembly 20 and the detection part of the dust monitor 40 are arranged inside the granulating cavity.
[0052] In one embodiment, as Figure 5 shown, the dry granulator further includes a drainage pipeline 70, a drainage port is opened on the protective cover, and the drainage port is in communication with the drainage pipeline 70.
[0053] Specifically, the drainage port is opened below the protective cover so that the waste water can be discharged by gravity from below.
[0054] According to an embodiment of the present utility model, in a third aspect, a spraying system is further provided, including: the above-mentioned dry granulator; a water source 50, which is communicated with a water supply pipeline 10; a collection tank 60, which is communicated with a drainage pipeline 70. By providing the collection tank 60, the collection and management of wastewater are realized, preventing the wastewater from polluting the working space of the dry granulator.
[0055] In one embodiment, as Figure 5 shown, several dry granulators are provided. The water supply pipelines 10 of several dry granulators are respectively communicated with the water source 50, and the drainage pipelines 70 of several dry granulators are respectively communicated with the collection tank 60. The water supply and drainage of multiple dry granulators are realized through the spraying system, saving costs, simplifying the operation process, and improving the operation efficiency.
[0056] Specifically, in this embodiment, a total of four dry granulators are provided. The water supply pipelines 10 of the four dry granulators are respectively communicated with the water source 50 to ensure that the water source 50 supplies water to the dry granulators simultaneously; the drainage pipelines 70 of the four dry granulators are respectively communicated with the collection tank 60 to ensure the collection of the wetted wastewater.
[0057] Of course, in other alternative embodiments, the number of dry granulators in the spraying system can also be adjusted according to actual needs.
[0058] Although the embodiments of the present utility model have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present utility model, and such modifications and variations all fall within the scope defined by the present utility model.
Claims
1. A spraying device, characterized in that, Comprising: A water supply pipeline (10); An atomization assembly (20), the atomization assembly (20) is communicated with the water supply pipeline (10), and the nozzle of the atomization assembly (20) is adapted to be arranged facing the part to be wetted (80); A control assembly (30), the control assembly (30) includes a control valve (31), and the control valve (31) is communicated between the atomization assembly (20) and the water supply pipeline (10); A dust monitor (40), the dust monitor (40) is electrically connected to the control valve (31), and the dust monitor (40) is adapted to detect the dust content in the protective cover of the dry granulator.
2. The spray device according to claim 1, wherein The control assembly (30) further includes a water distributor (32), the water distributor (32) is communicated with the control valve (31), there are a plurality of the atomization assemblies (20), the water distributor (32) includes water outlets, there are a plurality of the water outlets, the atomization assembly (20) includes a water inlet, and the water inlets of the plurality of the atomization assemblies (20) are correspondingly communicated with the plurality of the water outlets one by one.
3. The spraying device according to claim 1, wherein There are a plurality of the control valves (31), there are a plurality of the atomization assemblies (20), the atomization assembly (20) includes a water inlet, and the plurality of the control valves (31) are correspondingly communicated with the water inlets of the plurality of the atomization assemblies (20) one by one.
4. The spray device according to any one of claims 1-3, characterized in that, The atomization assembly (20) includes an adjusting member (21) and a spraying member (22), the adjusting member (21) is communicated with the spraying member (22), the adjusting member (21) is communicated with the control valve (31), and the nozzle of the spraying member (22) is adapted to be arranged facing the part to be wetted (80).
5. The spray device according to any one of claims 1-3, characterized in that, The control valve (31) is an electromagnetic reversing valve.
6. A dry granulator, characterized in that, Comprising: The spraying device according to any one of claims 1 to 5; A protective cover, a granulation chamber is formed in the protective cover, and the nozzle of the atomization assembly (20) and the detection part of the dust monitor (40) are arranged in the granulation chamber.
7. The dry granulator according to claim 6, wherein, The dry granulator further includes a drainage pipeline (70), a drainage port is opened on the protective cover, and the drainage port is communicated with the drainage pipeline (70).
8. A spraying system, characterized in that, Comprising: The dry granulator according to claim 7; A water source (50), which is communicated with the water supply pipeline (10); A collection tank (60), which is communicated with the drainage pipeline (70).
9. The spray system according to claim 8, characterized in that, There are a plurality of the dry granulators, the water supply pipelines (10) of the plurality of the dry granulators are respectively communicated with the water source (50), and the drainage pipelines (70) of the plurality of the dry granulators are respectively communicated with the collection tank (60).