Gas purification structure of kitchen waste solid-liquid waste processor
The gas purification structure that collects condensate water through the liquid collector and uses a dry-wet cycle mode to switch, solves the problem of activated carbon failure caused by the retention of condensate in the kitchen waste solid-liquid waste processor, realizes efficient solid-liquid separation and gas purification, and improves processing efficiency and resource utilization.
Patent Information
- Application Number
- CN202422338754.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the drying and condensation process of existing kitchen waste solid-liquid waste processors, the condensate water is prone to remain in activated carbon, causing it to fail, affecting the processing efficiency and quality, and the gas purification is not thorough.
Design a gas purification structure of a kitchen waste solid-liquid waste processor, collect condensate water through the liquid collector and purify the gas using the filter, switch in dry and wet circulation mode to prevent liquid from entering the filter, ensure the activation of activated carbon, and achieve efficient circulation purification of gas.
It realizes efficient solid-liquid separation, ensures the efficiency of the filter, reduces gas leakage and odor release, improves gas treatment efficiency and cleanliness, and realizes resource reuse of condensate.
Smart Images

Figure CN223170632U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of garbage treatment, and particularly relates to a gas purification structure of a kitchen waste solid-liquid waste processor. Background Art
[0002] Household kitchen waste solid-liquid waste refers to a mixture of various food residues generated during daily kitchen cooking and food processing, including plant roots, meat scraps, bones, fruit peels, etc. If these wastes are not properly treated, they will not only bring odors and sanitation problems to the living environment, but may also generate harmful gases and affect the surrounding environment. To effectively treat these solid-liquid wastes, people can use a kitchen waste solid-liquid waste processor for grinding treatment to break the wastes into fine particles for subsequent treatment and reuse.
[0003] In the process of kitchen waste treatment, the drying and condensation technology is an important link to achieve solid-liquid separation. During this process, it is necessary to collect the condensed water and avoid the leakage of odor. In the prior art, an activated carbon filter is also used to filter and purify the odor, but during the drying and condensation process, liquid often remains in the activated carbon, resulting in the inactivation of the activated carbon and affecting the efficiency and quality of waste treatment. To solve this problem, it is necessary to design a high-efficiency and low-energy-consuming device to efficiently collect the condensed water, ensure the maintenance of the activity of the activated carbon, and the smoothness of gas circulation. Summary of the Utility Model
[0004] To solve the above problems, the utility model provides a gas purification structure of a kitchen waste solid-liquid waste processor, aiming to reuse the condensed water through a liquid collection tank, purify the gas in the treatment chamber through a filter, and at the same time avoid the inactivation of the activated carbon in the filter through a water pumping port, reduce pollution, and achieve resource reuse.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0006] The present utility model provides a gas purification structure for a kitchen waste solid-liquid waste processor, which includes a treatment chamber. A shredding cylinder, a heater, a condenser and a liquid collection tank are arranged in the treatment chamber; the heater is arranged on the outer bottom surface of the shredding cylinder to convert the liquid in the shredding cylinder into water vapor; the input end of the condenser is communicated with the shredding cylinder, the input end of the liquid collection tank is communicated with the bottom of the condenser, the output end of the liquid collection tank is communicated with the shredding cylinder, the water vapor in the shredding cylinder is condensed into condensed water through the condenser and flows into the liquid collection tank for cleaning the shredding cylinder; the gas output end of the condenser is divided into two paths to form a dry cycle and a wet cycle. When in the dry cycle, the gas output end of the condenser is communicated with a filter, and the output end of the filter is communicated with the shredding cylinder. The gas in the condenser is filtered through the filter and returned to the shredding cylinder; when in the wet cycle, the gas output end of the condenser is communicated with the shredding cylinder, and the gas in the condenser is directly returned to the shredding cylinder; a water pumping port is arranged at the input end of the filter, and the water pumping port is connected with the liquid collection tank through a pipeline provided with a pump.
[0007] According to an embodiment of the present utility model, the treatment chamber includes a top cover plate located above the shredding cylinder, and an air extraction path and an air return path are arranged in the top cover plate; the input end of the air extraction path is communicated with the shredding cylinder, and its output end is connected with the input end of the condenser; when in the dry cycle, the gas output end of the condenser is communicated with the filter through a lower air path, and the output end of the filter is communicated with the shredding cylinder through an upper air path and the air return path connected in sequence; when in the wet cycle, the gas output end of the condenser is communicated with the shredding cylinder through the air return path; on the gas output end of the condenser, the input end of the air return path, the input end of the lower air path and the output end of the upper air path, on-off controllers are arranged to switch between the dry cycle and the wet cycle through the on-off controllers.
[0008] According to an embodiment of the present utility model, both the inlet end of the air extraction path and the outlet end of the air return path are located above the front end of the shredding cylinder.
[0009] According to an embodiment of the present utility model, a fan is arranged on the air extraction path.
[0010] According to an embodiment of the present utility model, a condensation inlet is provided on the condenser. The gas output end of the condenser is communicated with a condensation outlet pipeline. One end of the condensation outlet pipeline is connected to the condenser, and the other end is connected to the top cover plate. A collection nozzle is provided at the bottom end of the condenser and is communicated with a liquid collection tank through a pipeline. The air extraction path is communicated with the condensation inlet. The water vapor in the crushing cylinder enters through the condensation inlet and condenses into condensed water, and the condensed water flows into the liquid collection tank from the collection nozzle. The input end of the lower air path is connected to the top cover plate, and its output end is communicated with the air inlet of the filter. The input end of the upper air path is communicated with the air return inlet of the filter, and its output end is connected to the top cover plate. The on-off controller is arranged at the connection of the output end of the condensation outlet pipeline, the input end of the lower air path, the output end of the upper air path, and the input end of the air return path. The on-off controller is a wind valve control piece to control the opening of the dry cycle or the wet cycle.
[0011] According to an embodiment of the present utility model, a bearing frame is provided below the crushing cylinder. The front end of the crushing cylinder is placed on the bearing frame, and the liquid collection tank is embedded in the bearing frame.
[0012] According to an embodiment of the present utility model, an air inlet and an air return inlet of the filter are provided on the filter. The inlet end of the filter is connected with an air inlet path of the filter, and its outlet end is connected with an air return path of the filter. One end of the air inlet path of the filter is communicated with the lower air path, and the other end is communicated with the air inlet of the filter. One end of the air return path of the filter is communicated with the upper air path, and the other end is communicated with the air return inlet of the filter.
[0013] According to an embodiment of the present utility model, a water extraction port is provided on the air inlet path of the filter.
[0014] According to an embodiment of the present utility model, two pieces of activated carbon are installed in the filter, and the two pieces of activated carbon are communicated through a connecting air duct.
[0015] According to an embodiment of the present utility model, a rotating knife and a fixed knife are provided in the crushing cylinder. The rotating knife is rotatably connected in the crushing cylinder, and the fixed knife is fixedly connected to the inner wall surface of the crushing cylinder.
[0016] The beneficial effects brought by the present utility model are as follows:
[0017] 1. High-efficiency solid-liquid separation: Through the heating of the heater, the effective separation of solids and liquids in kitchen waste is realized, which is convenient for subsequent treatment.
[0018] 2. Gas circulation purification: The designed gas wet circulation prevents excessive moisture from entering the filter, ensuring the filter's effectiveness; the designed gas dry circulation, in which the gas is filtered and returned to the crushing cylinder, improves the system's gas treatment efficiency and the ability to adsorb harmful substances and odors in the gas, ensuring the cleanliness of the treated gas, reducing gas leakage and odor release, and thus improving the operating environment;
[0019] 3. Improve filtration efficiency: In the dry cycle, the design of the water inlet further avoids the liquid from remaining in the activated carbon and causing it to become ineffective;
[0020] 4. Efficient use of condensed water: The condensed water in the condenser is stored in the liquid collection tank and used for subsequent cleaning of the crushing cylinder, realizing the reuse of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0022] Figure 1 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 3 ;
[0025] Figure 4 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 4 ;
[0026] Figure 5 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 5 ;
[0027] Figure 6 This is a schematic diagram of the gas purification structure of a kitchen waste solid and liquid waste processor of the utility model. Figure 6 .
[0028] Among them, 1. Shredding cylinder; 11. Rotating knife; 12. Fixed knife; 2. Heater; 3. Condenser; 31. Condensation inlet; 32. Condensation outlet pipeline; 33. Collection nozzle; 34. Lower air duct; 4. Exhaust air duct; 41. Exhaust air inlet; 42. Fan; 5. Return air duct; 51. Return air inlet; 52. Air valve control piece; 6. Filter; 61. Filter air inlet duct; 611. Water pumping port; 62. Filter return air duct; 63. Filter air inlet; 64. Filter return air outlet; 65. Connecting air duct; 66. Upper air duct; 7. Liquid collection tank; 8. Bearing frame; 9. Top cover plate. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Refer to Figures 1-6 , this embodiment provides a gas purification structure for a kitchen waste solid-liquid waste processor, including a processing chamber, in which a shredding cylinder 1, a heater 2, a condenser 3 and a liquid collection tank 7 are arranged.
[0031] The above-mentioned heater 2 is arranged on the outer bottom surface of the shredding cylinder 1, and the condenser 3 is arranged above the shredding cylinder 1. The liquid in the shredding cylinder 1 is converted into water vapor by the heater 2 to realize the solid-liquid separation of kitchen waste solid-liquid waste, and then condensed into condensed water by the condenser 3. Such a design enables the liquid part to be effectively volatilized and condensed, making the solid component drier, thus facilitating subsequent processing and improving the processing efficiency of kitchen waste.
[0032] The above-mentioned processing chamber includes a top cover plate 9 located above the shredding cylinder 1, and an exhaust air duct 4 and a return air duct 5 are arranged in the top cover plate 9. The input end of the exhaust air duct 4 is an exhaust air inlet 41, which is located above the front end of the shredding cylinder 1; the output end of the return air duct 5 is a return air inlet 51, which is located above the front end of the shredding cylinder 1. This design makes full use of space and improves the structural compactness and stability. The exhaust air inlet 41 is communicated with the condenser 3 through the exhaust air duct 4, and a fan 42 is arranged on the exhaust air duct 4, and the fan 42 is used to intake air towards the condenser 3, so that the water vapor in the shredding cylinder 1 is transported into the condenser 3.
[0033] The input end of the above-mentioned liquid collection tank 7 is communicated with the bottom of the condenser 3, and the output end of the liquid collection tank 7 is communicated with the shredding cylinder 1, and the condensed water flows into the liquid collection tank 7 for subsequent cleaning of the shredding cylinder 1.
[0034] A filter 6 is provided below the above-mentioned condenser 3, and a filter air inlet 63 and a filter air return outlet 64 are provided on the filter 6. The condenser 3 is connected to the filter air inlet 63 through a lower air path 34, and the filter air return outlet 64 is sequentially connected to an upper air path 66 and an air return path 5.
[0035] Specifically, the gas output end of the above-mentioned condenser 3 is not only connected to the lower air path 34, but also connected to the air return path 5. On the gas output end of the condenser 3, the input end of the air return path 5, the input end of the lower air path 34, and the output end of the upper air path 66, on-off controllers are provided. The gas output end of the condenser 3 is divided into two paths by the on-off controllers to form a wet cycle and a dry cycle. A moisture detector is provided at the gas output end of the condenser 3 to detect the moisture in the gas after passing through the condenser 3, so as to select a wet cycle or a dry cycle.
[0036] Wet cycle: When there is too much moisture in the gas after passing through the condenser 3, the connection between the condenser 3 and the air return path 5 is established, the connection between the condenser 3 and the lower air path 34 is blocked, and the connection between the upper air path 66 and the air return path 5 is blocked. After the gas passes through the condenser 3, it directly enters the crushing cylinder 1 through the air return path 5.
[0037] Dry cycle: When the moisture in the gas after passing through the condenser 3 is low, the connection between the condenser 3 and the air return path 5 is blocked, the connection between the condenser 3 and the lower air path 34 is established, and the connection between the upper air path 66 and the air return path 5 is established. After the gas passes through the condenser 3, it enters the filter 6 through the lower air path 34 for filtration, and then enters the crushing cylinder 1 along the upper air path 66 and the air return path 5 in sequence.
[0038] When there is too much moisture in the gas after passing through the condenser 3, a wet cycle is performed until it is detected that the moisture content is lower than the set value, and then it is switched to a dry cycle. This design is to prevent the filter 6 from being saturated due to excessive adsorption of moisture, resulting in a weakened efficacy of adsorbing odors.
[0039] The inlet end of the above-mentioned filter 6 is connected to a filter air inlet path 61, and its outlet end is connected to a filter air return path 62. One end of the filter air inlet path 61 is connected and arranged with the lower air path 34, and the other end is connected and arranged with the filter air inlet 63. One end of the filter air return path 62 is connected and arranged with the upper air path 66, and the other end is connected and arranged with the filter air return outlet 64.
[0040] A liquid extraction port 611 is provided on the above-mentioned filter air inlet path 61, and the liquid at the liquid extraction port 611 is collected into a liquid collection tank 7 by a water pump, so as to prevent the liquid from flowing into the activated carbon in the filter 6, resulting in the failure of the activated carbon.
[0041] There are two pieces of activated carbon, upper and lower, installed inside the above-mentioned filter 6. In order to increase the filtration area and thus improve the adsorption capacity for impurities (such as odors and harmful substances) in the gas. These two pieces of activated carbon are connected through a connecting air duct 65 to ensure that when the gas passes through the filter 6, it can flow effectively to ensure that the gas can fully contact the two pieces of activated carbon, improving the filtration effect. The gas after filtration returns to the shredding cylinder 1.
[0042] A condensation inlet 31 is provided on the above-mentioned condenser 3, and a condensation outlet pipeline 32 is connected in front of the condenser 3. One end of the condensation outlet pipeline 32 is connected to the condenser 3, and the other end is connected to the top cover plate 9. A collection nozzle 33 is provided at the bottom end of the condenser 3, and is connected through a pipeline to a liquid collection tank 7 located below the condenser 3. The exhaust air duct 4 is connected to the condensation inlet 31. The water vapor in the shredding cylinder 1 enters the condenser 3 from the condensation inlet 31 and condenses into condensed water. The condensed water flows into the liquid collection tank 7 from the collection nozzle 33 for storage and is used for subsequent cleaning of the shredding cylinder 1.
[0043] The input end of the lower air duct 34 is connected to the top cover plate 9, and its output end is connected to the filter air inlet 63. The input end of the upper air duct 66 is connected to the filter air return port 64, and its output end is connected to the top cover plate 9. The output end of the condensation outlet pipeline 32, the input end of the lower air duct 34, and the output end of the upper air duct 66 are all located in front of the condenser 3. Moreover, a on-off controller is provided at the connection of the output end of the condensation outlet pipeline 32, the input end of the lower air duct 34, the output end of the upper air duct 66, and the input end of the return air duct 5. The on-off controller is a wind valve control piece 52 to control the on-off between these 4 pipelines.
[0044] Wet cycle: When there is too much moisture in the gas after passing through the condenser 3, the condensation outlet pipeline 32 is connected to the return air duct 5, the condensation outlet pipeline 32 is blocked from the lower air duct 34, and the upper air duct 66 and the return air duct 5 are blocked. After the gas passes through the condenser 3, it directly enters the shredding cylinder 1 through the return air duct 5.
[0045] Dry cycle: When the moisture in the gas after passing through the condenser 3 is low, the condensation outlet pipeline 32 is blocked from the return air duct 5, the condensation outlet pipeline 32 is connected to the lower air duct 34, and the upper air duct 66 and the return air duct 5 are connected. After the gas passes through the condenser 3, it enters the filter 6 through the condensation outlet pipeline 32 and the lower air duct 34 in sequence, and then enters the shredding cylinder 1 through the upper air duct 66 and the return air duct 5 in sequence, realizing the internal circulation of the gas and continuously filtering the gas to avoid gas leakage to the outside and odor leakage.
[0046] Among them,
[0047] A bearing frame 8 is provided below the above-mentioned crushing cylinder 1. The front end of the crushing cylinder 1 is placed above the bearing frame 8, and the liquid collection tank 7 is embedded in the bearing frame 8, making full use of the space and enabling the treatment chamber to have a compact structure and good stability.
[0048] A rotating knife 11 and a fixed knife 12 are arranged in the above-mentioned crushing cylinder 1. The rotating knife 11 is rotatably connected in the crushing cylinder 1, and the fixed knife 12 is fixedly connected to the inner wall surface of the crushing cylinder 1. The crushing effect of kitchen waste solid-liquid waste is achieved through the rotating knife 11 and the fixed knife 12.
[0049] It should be noted that the above-mentioned directions (such as left, right, front, back, up and down) are based on Figure 2 as the reference, and in Figure 2 , the side facing the reader is the front side, and the side facing away from the reader is the back side. Figure 2 The left side in Figure 2 is the left side, Figure 1 the upper side in Figure 1 is the upper side, and the lower side in is the lower side. It should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gas purification structure for a kitchen waste solid-liquid waste processor, characterized in that: It includes a processing chamber, in which a shredding cylinder (1), a heater (2), a condenser (3) and a liquid collection tank (7) are arranged; The heater (2) is arranged on the outer bottom surface of the shredding cylinder (1) to convert the liquid in the shredding cylinder (1) into water vapor; The input end of the condenser (3) is communicated with the shredding cylinder (1), the input end of the liquid collection tank (7) is communicated with the condenser (3), the output end of the liquid collection tank (7) is communicated with the shredding cylinder (1), and the water vapor in the shredding cylinder (1) is condensed into condensed water through the condenser (3) and flows into the liquid collection tank (7) for cleaning the shredding cylinder (1); The gas output end of the condenser (3) is divided into two paths to form a dry cycle and a wet cycle. When in the dry cycle, the gas output end of the condenser (3) is communicated with a filter (6), and the output end of the filter (6) is communicated with the shredding cylinder (1). The gas in the condenser (3) is filtered through the filter (6) and returned to the shredding cylinder (1); when in the wet cycle, the gas output end of the condenser (3) is communicated with the shredding cylinder (1), and the gas in the condenser (3) is directly returned to the shredding cylinder (1); A water pumping port (611) is arranged at the input end of the filter (6), and the water pumping port (611) is connected to the liquid collection tank (7) through a pipeline provided with a pump.
2. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 1, characterized in that: The processing chamber includes a top cover plate (9) located above the shredding cylinder (1), and an air extraction path (4) and an air return path (5) are arranged in the top cover plate (9); The input end of the air extraction path (4) is communicated with the shredding cylinder (1), and its output end is connected to the input end of the condenser (3); When in the dry cycle, the gas output end of the condenser (3) is communicated with the filter (6) through a lower air path (34), and the output end of the filter (6) is communicated with the shredding cylinder (1) through an upper air path (66) and the air return path (5) connected in sequence; When in the wet cycle, the gas output end of the condenser (3) is communicated with the shredding cylinder (1) through the air return path (5); On-off controllers are arranged at the gas output end of the condenser (3), the input end of the air return path (5), the input end of the lower air path (34), and the output end of the upper air path (66) to switch between the dry cycle and the wet cycle through the on-off controllers.
3. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 2, characterized in that: Both the inlet end of the air extraction path (4) and the outlet end of the air return path (5) are located above the front end of the shredding cylinder (1).
4. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 2, wherein: A fan (42) is arranged on the air extraction path (4).
5. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 2, characterized in that: A condensation inlet (31) is opened on the condenser (3), the gas output end of the condenser (3) is communicated with a condensation outlet pipeline (32), one end of the condensation outlet pipeline (32) is connected to the condenser (3), and the other end is connected to the top cover plate (9); A collecting nozzle (33) is provided at the bottom end of the condenser (3), and is communicated with the liquid collecting tank (7) through a pipeline. The air extraction path (4) is communicated with the condensation inlet (31). The water vapor in the crushing cylinder (1) enters from the condensation inlet (31) and condenses into condensed water, and the condensed water flows into the liquid collecting tank (7) from the collecting nozzle (33). The input end of the lower air path (34) is connected to the top cover plate (9), and the output end of the upper air path (66) is connected to the top cover plate (9). The on-off controller is arranged at the connection of the output end of the condensation outlet pipeline (32), the input end of the lower air path (34), the output end of the upper air path (66), and the input end of the return air path (5). The on-off controller is a wind valve control piece (52) to control the opening of the dry cycle or the wet cycle.
6. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 1, characterized in that: A carrying frame (8) is arranged below the crushing cylinder (1). The front end of the crushing cylinder (1) is placed above the carrying frame (8), and the liquid collecting tank (7) is embedded in the carrying frame (8).
7. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 2, characterized in that: The filter (6) is provided with a filter air inlet (63) and a filter air return outlet (64). The inlet end of the filter (6) is connected with a filter air inlet path (61), and its outlet end is connected with a filter air return path (62). One end of the filter air inlet path (61) is communicated with the lower air path (34), and the other end is communicated with the filter air inlet (63). One end of the filter air return path (62) is communicated with the upper air path (66), and the other end is communicated with the filter air return outlet (64).
8. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 7, characterized in that: The water pumping port (611) is opened on the filter air inlet path (61).
9. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 6, characterized in that: Two pieces of activated carbon are installed in the filter (6), and the two pieces of activated carbon are communicated through a connecting air duct (65).
10. The gas purification structure of the kitchen waste solid-liquid waste processor according to claim 1, characterized in that: A rotating knife (11) and a fixed knife (12) are arranged in the crushing cylinder (1). The rotating knife (11) is rotatably connected in the crushing cylinder (1), and the fixed knife (12) is fixedly connected to the inner wall surface of the crushing cylinder (1).