Horizontal stirring reactor with heat exchange partition plate

By designing a movable heat exchange barrier in a horizontal stirring reactor, the problem of fixed contact area of the heat exchange plate of the existing stirring tank reactor is solved, and more efficient fluid heat exchange effect is achieved, and production efficiency and product quality are improved.

CN223170893UActive Publication Date: 2025-08-01ATHCO ENG SHANGHAI CO LTD
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Patent Information

Application Number
CN202422398099.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-01
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The heat exchange plates of existing stirred tank reactors do not have the function of moving, resulting in the fixed contact area with the fluid, and the heat exchange effect needs to be improved.

Method used

A horizontal stirring reactor with a heat exchange partition is designed, and the heat exchange partition is moved laterally between the stirring leaves by adjusting the components, increasing the contact area with the fluid, and achieving efficient heat exchange through the inlet and exit of the heat exchange medium.

Benefits of technology

It effectively increases the contact area between the heat exchange barrier and the fluid, improves the heat exchange effect of the fluid, meets the heat exchange needs in different locations, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of stirring reactors, in particular to a horizontal stirring reactor with a heat exchange partition plate, which comprises a body, a feed port fixedly communicated with the top of the body, a discharge pipe obliquely and fixedly communicated with the bottom of the side end of the body, a discharge valve fixed on a pipe body of the discharge pipe, and a stirring component fixed in the body. The heat exchanger has the advantages that the heat exchange requirement of fluid in the body is met, meanwhile, the reciprocating movement position of the heat exchange partition plate in the body can be controlled, and therefore heat exchange operation can be conducted on the fluid at different positions, the heat exchange efficiency is improved, and the heat exchange efficiency is improved. Therefore, the contact area of the heat exchange partition plate and the fluid can be effectively increased, the heat exchange effect on the fluid is further improved, practicability is good, and popularization is suitable.
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Description

Technical Field

[0001] The utility model relates to the field of stirring reactors, and particularly relates to a horizontal stirring reactor with a heat exchange partition plate. Background Art

[0002] The stirred tank reactor is an extremely important device in industrial production, widely used in various chemical reactions such as polymerization reactions and synthesis reactions, and has excellent applicability to fluids with different viscosities. For industrial processes, the stirred tank reactor has complex flow mixing processes such as liquid-liquid homogeneous flow, gas-liquid two-phase flow, and gas-liquid-solid three-phase flow. Its mixing performance is one of the most important factors affecting production energy consumption and product quality.

[0003] After retrieval, a stirred tank reactor with adjustable segmented plate heat exchange, with the publication number of CN218637345U, includes a stirred tank body, a stirring power system, and a plate heat exchange system. The stirring power system includes a motor, a sealed bearing, and a stirring blade. The stirring blade is installed inside the stirred tank body, and the motor outside the tank drives the paddle to rotate through the sealed bearing.

[0004] Although the above utility model patent can meet the heat exchange requirements of strong exothermic (endothermic) reactions with a relatively small heat exchange area and precisely control the reaction temperature of the fluid in the tank, its heat exchange plates do not have a moving function, that is, the contact area between its heat exchange plates and the fluid is fixed, and its heat exchange effect needs to be further improved.

[0005] Therefore, it is necessary to invent a horizontal stirring reactor with a heat exchange partition plate. Content of the Utility Model

[0006] For this reason, the utility model provides a horizontal stirring reactor with a heat exchange partition plate to solve the problems raised in the above background art.

[0007] To achieve the above object, the utility model provides the following technical solution: A horizontal stirring reactor with a heat exchange partition plate includes a body. A feed inlet is fixedly communicated with the top of the body, and a discharge pipe is obliquely and fixedly communicated with the bottom of the side end of the body. A discharge valve is fixed on the pipe body of the discharge pipe. A stirring assembly is fixed inside the body, and a heat exchange assembly is also connected inside the body through an adjustment assembly.

[0008] Preferably, the stirring assembly includes a speed reducer, the speed reducer is fixed at the center of the side end of the body, a stirring motor is fixed at the side end of the speed reducer, the output shaft of the stirring motor is fixedly connected with the input shaft of the speed reducer, the output shaft of the speed reducer penetrates through the side end of the body, and a stirring shaft is fixed on the output shaft of the speed reducer. A plurality of stirring blades are symmetrically fixed on the surface of the stirring shaft up and down.

[0009] Preferably, the adjusting assembly includes a slide rail, the top of the slide rail is horizontally fixed to the top of the inner wall of the body, and a sliding plate is slidably connected to the surface of the slide rail.

[0010] Preferably, an electric push rod is horizontally fixed above the side end of the body, the output shaft of the electric push rod penetrates through the side end of the body, and a push plate is fixed to the output shaft of the electric push rod. The push plate is fixedly connected to the end of the sliding plate, and several connecting rods are fixed to the bottom of the sliding plate.

[0011] Preferably, the heat exchange assembly includes several heat exchange partitions. The tops of several heat exchange partitions are respectively fixed to the bottoms of several connecting rods. Through holes are formed in the centers of the heat exchange partitions, and the stirring shaft horizontally passes through several through holes. Each heat exchange partition is located between two adjacent stirring blades.

[0012] Preferably, the heat exchange assembly further includes a heat exchange medium inlet pipe, which is arranged below the body. A plurality of first connecting pipes are fixedly communicated with the pipe body of the heat exchange medium inlet pipe. The pipe bodies of the first connecting pipes all penetrate and are fixed to the bottom of the body. The tops of the first connecting pipes are all fixedly communicated with a plurality of first hoses. The bottoms of the heat exchange partitions are all fixedly communicated with heat exchange medium inlets, and the tops of the plurality of first hoses are respectively fixedly communicated with the heat exchange medium inlets.

[0013] Preferably, the tops of the heat exchange partitions are all fixedly communicated with heat exchange medium outlets, and the heat exchange medium outlets are all fixedly communicated with second hoses. The ends of the second hoses away from the heat exchange medium outlets are all fixedly communicated with second connecting pipes. The pipe bodies of the second connecting pipes all penetrate and are fixed to the top of the body. The ends of the plurality of second connecting pipes away from the second hoses are fixedly communicated with a heat exchange medium outlet pipe.

[0014] The beneficial effects of the present utility model are as follows: By the combined use of the body, the feed inlet, the discharge pipe, the discharge valve, the stirring assembly, the adjusting assembly and the heat exchange assembly, while meeting the heat exchange requirements of the fluid in the body, the position of the heat exchange partition in the body can be controlled to reciprocate, so as to perform heat exchange operations on the fluids at different positions, which can effectively increase the contact area between the heat exchange partition and the fluid, thereby further improving the heat exchange effect on the fluid. The practicability is better and it is suitable for popularization. Description of the Drawings

[0015] Figure 1 It is a structural cross-sectional view provided by the present utility model;

[0016] Figure 2 It is a structural cross-sectional view in the side view direction provided by the present utility model;

[0017] Figure 3 It is a main view of the partial structure provided by the present utility model;

[0018] Figure 4The front view of the structure provided by the present utility model;

[0019] Figure 5 The usage effect diagram provided by the present utility model.

[0020] In the figure: 1, body; 2, feed inlet; 3, discharge pipe; 4, discharge valve; 5, speed reducer; 6, stirring motor; 7, stirring shaft; 8, stirring blade; 9, slide rail; 10, sliding plate; 11, electric push rod; 12, push plate; 13, connecting rod; 14, heat exchange partition; 15, through hole; 16, heat exchange medium inlet pipe; 17, first connecting pipe; 18, first hose; 19, heat exchange medium inlet; 20, heat exchange medium outlet; 21, second hose; 22, second connecting pipe; 23, heat exchange medium outlet pipe. Specific embodiments

[0021] The following is a description of the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, and are not used to limit the present utility model.

[0022] Please refer to the attached Figures 1-5 , a horizontal stirring reactor with a heat exchange partition provided by the present utility model, includes a body 1, a feed inlet 2 is fixedly communicated with the top of the body 1, a discharge pipe 3 is fixedly communicated with the bottom of the side end of the body 1 in an inclined manner, a discharge valve 4 is fixed on the pipe body of the discharge pipe 3, which is convenient for fluids to enter and exit the body 1, a stirring assembly is fixed in the body 1, and a heat exchange assembly is also connected to the inside of the body 1 through an adjusting assembly;

[0023] The stirring assembly includes a speed reducer 5. The speed reducer is a transmission device for low-speed and high-torque. It reduces the speed by meshing the gear with fewer teeth on the input shaft of the speed reducer with the large gear on the output shaft to transmit the power of the motor running at high speed. The speed reducer 5 is fixed at the center of the side end of the body 1. A stirring motor 6 is fixed on the side end of the speed reducer 5. The stirring motor 6 is preferably set as a servo motor. The output shaft of the stirring motor 6 is fixedly connected to the input shaft of the speed reducer 5. The output shaft of the speed reducer 5 penetrates the side end of the body 1, and a stirring shaft 7 is fixed on the output shaft of the speed reducer 5. A plurality of stirring blades 8 are symmetrically fixed on the surface of the stirring shaft 7 up and down. Specifically, under the deceleration effect of the speed reducer 5, when the stirring motor 6 runs, the stirring blades 8 can be driven by the stirring shaft 7 to rotate in the body 1, so as to perform a stirring operation on the fluid in the body 1;

[0024] The adjusting component includes a slide rail 9, the top of the slide rail 9 is horizontally fixed to the top of the inner wall of the body 1, a sliding plate 10 is slidably connected to the surface of the slide rail 9, an electric push rod 11 is horizontally fixed above the side end of the body 1. An electric push rod is a power-driven device that converts the rotational motion of a motor into the linear reciprocating motion of a push rod. The output shaft of the electric push rod 11 penetrates through the side end of the body 1, and a push plate 12 is fixed to the output shaft of the electric push rod 11. The push plate 12 is fixedly connected to the end of the sliding plate 10. A plurality of connecting rods 13 are fixed to the bottom of the sliding plate 10. Specifically, when the electric push rod 11 operates, it can drive the sliding plate 10 to slide horizontally back and forth on the slide rail 9 through the push plate 12, thereby driving a plurality of connecting rods 13 to move horizontally back and forth synchronously;

[0025] The heat exchange component includes a plurality of heat exchange partition plates 14. The tops of the plurality of heat exchange partition plates 14 are respectively fixed to the bottoms of the plurality of connecting rods 13. Through holes 15 are formed in the centers of the heat exchange partition plates 14. The stirring shaft 7 horizontally passes through the plurality of through holes 15. Each heat exchange partition plate 14 is located between two adjacent stirring blades 8. That is, when the electric push rod 11 operates, it can control the heat exchange partition plates 14 to move horizontally back and forth between two adjacent stirring blades 8, that is, it can control the heat exchange partition plates 14 to reciprocate in the body 1, so as to perform heat exchange operations on fluids at different positions, which can effectively increase the contact area between the heat exchange partition plates 14 and the fluid, thereby further improving the heat exchange effect on the fluid;

[0026] The heat exchange component further includes a heat exchange medium inlet pipe 16. The heat exchange medium inlet pipe 16 is arranged below the body 1. A plurality of first connecting pipes 17 are fixedly communicated with the pipe body of the heat exchange medium inlet pipe 16. The pipe bodies of the first connecting pipes 17 all penetrate and are fixed to the bottom of the body 1. The tops of the first connecting pipes 17 are all fixedly communicated with a plurality of first hoses 18. The bottoms of the heat exchange partition plates 14 are all fixedly communicated with heat exchange medium inlets 19. The tops of the plurality of first hoses 18 are respectively fixedly communicated with the plurality of heat exchange medium inlets 19. It should be noted that in the present invention, the heat exchange medium is preferably set as water or heat-conducting oil, etc., and enters the heat exchange medium inlet pipe 16 by means of pumping. The tops of the heat exchange partition plates 14 are all fixedly communicated with heat exchange medium outlets 20. The heat exchange medium outlets 20 are all fixedly communicated with second hoses 21. One end of the second hose 21 far from the heat exchange medium outlet 20 is all fixedly communicated with a second connecting pipe 22. The pipe bodies of the second connecting pipes 22 all penetrate and are fixed to the top of the body 1. One end of the plurality of second connecting pipes 22 far from the second hose 21 is fixedly communicated with a heat exchange medium outlet pipe 23. Specifically, the heat exchange medium enters the corresponding heat exchange partition plates 14 through the heat exchange medium inlet pipe 16, the first connecting pipes 17, the first hoses 18 and the heat exchange medium inlets 19, and then is discharged through the heat exchange medium outlets 20, the second hoses 21, the second connecting pipes 22 and the heat exchange medium outlet pipe 23, so that the heat exchange partition plates 14 can well meet the heat exchange requirements of the fluid in the body 1.

[0027] It should be noted that the present utility model is electrically connected to an external main controller and 220V mains power, and the main controller can be an existing technical device such as a computer for control purposes.

[0028] The usage process of the present utility model is as follows: The operator first adds the fluid to be stirred and reacted through the feed port 2 into the main body 1, then turns on the stirring motor 6 to control the rotation of the stirring blade 8 to stir the fluid. Then, through an external heat exchange pump (not shown in the figure), the heat exchange medium enters the corresponding heat exchange partition 14 through the heat exchange medium inlet pipe 16, the first connecting pipe 17, the first hose 18 and the heat exchange medium inlet 19, and then is discharged through the heat exchange medium outlet 20, the second hose 21, the second connecting pipe 22 and the heat exchange medium outlet pipe 23. Even if the heat exchange partition 14 can well meet the heat exchange requirements of the fluid in the main body 1, the operator can also turn on the electric push rod 11. When the electric push rod 11 operates, it can control the heat exchange partition 14 to move horizontally back and forth between two adjacent stirring blades 8, that is, control the reciprocating movement position of the heat exchange partition 14 in the main body 1, so as to perform heat exchange operations on the fluid at different positions, effectively increasing the contact area between the heat exchange partition 14 and the fluid, and further improving the heat exchange effect on the fluid.

[0029] The above is only a preferred embodiment of the present utility model. Any person skilled in the art can modify the present utility model by using the technical solutions described above or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present utility model falls within the scope of protection required by the present utility model.

Claims

1. A horizontal stirring reactor with a heat exchange partition plate, comprising a body (1), a feed inlet (2) is fixedly communicated with the top of the body (1), a discharge pipe (3) is fixedly communicated with the bottom of the side end of the body (1) in an inclined manner, a discharge valve (4) is fixed on the pipe body of the discharge pipe (3), and the characteristics are as follows: A stirring assembly is fixedly installed inside the body (1), and a heat exchange assembly is also connected inside the body (1) through an adjustment assembly.

2. The horizontal stirring reactor with a heat exchange partition plate according to claim 1, characterized in that: The stirring assembly includes a speed reducer (5), the speed reducer (5) is fixedly installed at the center of the side end of the body (1), a stirring motor (6) is fixedly installed at the side end of the speed reducer (5), the output shaft of the stirring motor (6) is fixedly connected to the input shaft of the speed reducer (5), the output shaft of the speed reducer (5) penetrates through the side end of the body (1), and a stirring shaft (7) is fixedly installed on the output shaft of the speed reducer (5). A plurality of stirring blades (8) are symmetrically and fixedly installed on the surface of the stirring shaft (7) up and down.

3. The horizontal stirring reactor with a heat exchange partition according to claim 2, characterized in that: The adjustment assembly includes a slide rail (9), the top of the slide rail (9) is horizontally and fixedly installed at the top of the inner wall of the body (1), and a sliding plate (10) is slidably connected to the surface of the slide rail (9).

4. A horizontal stirring reactor with a heat exchange partition according to claim 3, characterized in that: A push rod (11) is horizontally and fixedly installed above the side end of the body (1), the output shaft of the push rod (11) penetrates through the side end of the body (1), and a push plate (12) is fixedly installed on the output shaft of the push rod (11). The push plate (12) is fixedly connected to the end of the sliding plate (10), and a plurality of connecting rods (13) are fixedly installed at the bottom of the sliding plate (10).

5. The horizontal stirring reactor with a heat exchange partition plate according to claim 4, characterized in that: The heat exchange assembly includes a plurality of heat exchange partition plates (14), the tops of the plurality of heat exchange partition plates (14) are respectively fixedly installed at the bottoms of the plurality of connecting rods (13), through holes (15) are respectively formed in the centers of the heat exchange partition plates (14), the stirring shaft (7) horizontally penetrates through the plurality of through holes (15), and each heat exchange partition plate (14) is located between two adjacent stirring blades (8).

6. The horizontal stirring reactor with a heat exchange partition board according to claim 5, wherein: The heat exchange assembly further includes a heat exchange medium inlet pipe (16), the heat exchange medium inlet pipe (16) is arranged below the body (1), a plurality of first connecting pipes (17) are fixedly communicated with the pipe body of the heat exchange medium inlet pipe (16), the pipe bodies of the first connecting pipes (17) all penetrate through and are fixedly installed at the bottom of the body (1), a first flexible pipe (18) is fixedly communicated with the top of each first connecting pipe (17), a heat exchange medium inlet (19) is fixedly communicated with the bottom end of each heat exchange partition plate (14), and the tops of the plurality of first flexible pipes (18) are respectively fixedly communicated with the plurality of heat exchange medium inlets (19).

7. A horizontal stirring reactor with a heat exchange partition plate according to claim 6, characterized in that: A heat exchange medium outlet (20) is fixedly communicated with the top end of each heat exchange partition plate (14), a second flexible pipe (21) is fixedly communicated with each heat exchange medium outlet (20), a second connecting pipe (22) is fixedly communicated with the end of each second flexible pipe (21) away from the heat exchange medium outlet (20), the pipe bodies of the second connecting pipes (22) all penetrate through and are fixedly installed at the top of the body (1), and a heat exchange medium outlet pipe (23) is fixedly communicated with the end of each second connecting pipe (22) away from the second flexible pipe (21).