Nanometer coating reinforced mold device

By setting spraying components and storage components on the mold device, and rotating and clamping of the mold using motors and cylinders, the problem of uneven local spraying of the mold in the prior art is solved, and uniform spraying and efficiency improvement of the mold surface is achieved.

CN223171128UActive Publication Date: 2025-08-01SHANGHAI YINGYANG THERMAL SPRAYING TECH CO LTD
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Patent Information

Application Number
CN202422176369.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-01
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

In the prior art, the spray gun can only partially spray the mold when sliding along the track, resulting in a long spraying process and uneven spraying of the mold surface.

Method used

A nanocoated reinforced mold device is designed. By setting a spray assembly and a storage assembly on the processing seat, the rotating and clamping of the mold is achieved by using a motor and a cylinder, and combining the arc tube and the spray head to achieve uniform spraying of the mold surface.

Benefits of technology

The uniform spraying of the mold surface is achieved, which reduces the process time-consuming of the spraying process, and avoids the spraying blind spots, improving the applicability and spraying efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mold spraying, and provides a nano coating reinforced mold device, which is characterized in that a storage component is arranged in the middle of the front surface of a processing seat, and a mold can vertically rotate by taking a rotating shaft as an axis through a motor and an air cylinder; according to the design, the communicating arc pipe on the upper portion of the front face of the machining base and the annular spraying heads arranged on the inner ring of the communicating arc pipe can complete uniform spraying work on the surface of the mold, and compared with a comparison file, after the mold is clamped and fixed, the mold can be matched with the spraying assembly through rotation of the mold to achieve the uniform covering spraying procedure; spraying blind areas are avoided, meanwhile, time consumed in the spraying process flow is effectively reduced, a first tooth groove is formed in a rotating shaft, a bearing and a second tooth groove are formed in the telescopic end of an air cylinder, and a replacement clamping plate is arranged; and meanwhile, the insertion work at the first tooth grooves and the second tooth grooves can be completed by replacing the tooth columns on the back faces of the clamping plates, so that the overall adaptability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of die spraying, and particularly to a nano - coating reinforced die device. Background Art

[0002] Spraying a nano - coating on a die can improve the hardness and wear resistance of the die itself. At the same time, a die with a nano - coating has better thermal stability and service life compared to an ordinary die. However, during the process of spraying a nano - coating on a die, how to evenly spray the nano - coating onto the die surface is an urgent problem to be solved at present.

[0003] After retrieval, the utility model patent with the publication number CN204396242U discloses a nano - coating reinforced die device. By setting a base with a lower die placement block to place the lower die seat of the die, and setting a top plate with an upper die traction column to traction the upper die seat of the die. Two tracks are arranged on both sides of the base, and a first spraying pipe and a second spraying pipe pass through the tracks. The first spraying pipe and the second spraying pipe are respectively provided with a first spraying gun and a second spraying gun to spray a nano - coating on the lower die seat and the upper die seat. Sliding blocks are sleeved outside the first spraying pipe and the second spraying pipe to slide on the tracks. Using the above method to reinforce the die is very effective and convenient, ensuring the quality while improving the production efficiency; and an air suction pipe is also provided to suck dust, reducing pollution and realizing sustainable development; a protective cover is arranged outside the whole device, which can protect the safety of workers and also make the production environment quieter and pollution - free; the device has a simple structure and is easy to operate, and is suitable for production.

[0004] The above - mentioned nano - coating reinforced die device completes the synchronous spraying work on the upper and lower dies by sliding two groups of spraying guns along the tracks. The design defect of this is that since both groups of spraying guns are single - port designs, when they slide on the tracks, they can only spray part of the die. When it is necessary to evenly spray the nano - coating onto the die surface, the staff needs to flip the die after partial spraying so that other unsprayed surfaces are aligned with the spraying guns. Therefore, this design makes the spraying process time - consuming, and there will also be a situation where the die surface is unevenly sprayed. Summary of the Utility Model

[0005] The utility model provides a nano - coating reinforced die device, which solves the problem that when the spraying gun slides along the track, it can only spray part of the die, resulting in a time - consuming spraying process and uneven spraying on the die surface.

[0006] The technical solution of the present utility model is as follows: A nano - coating strengthened mold device includes a processing base. On the upper part of the front surface of the processing base, there is a spraying assembly. The spraying assembly includes a material storage tank for storing spraying paint. The spraying assembly also includes an arc - shaped bracket arranged on the lower side of the material storage tank. Inside the arc - shaped bracket, there is a connecting arc tube communicating with the material storage tank and capable of spraying the mold, as well as a spraying head. In the middle part of the front surface of the processing base, there is an object - placing assembly. The object - placing assembly includes a cylinder for clamping the mold and a motor for rotating the clamped mold to achieve uniform spraying. Inside the groove opened in the lower part of the front surface of the processing base, there is also a recovery bin slidably sleeved.

[0007] Preferably, the spraying assembly further includes a connecting pipe. The two ends of the connecting pipe are respectively connected to the material storage tank and the connecting arc tube. The spraying assembly also includes a pump body, and the pump body is fixedly installed on the outside of the connecting pipe.

[0008] Preferably, the spraying assembly further includes a feeding port, and the feeding port is fixedly connected to the top of the material storage tank.

[0009] Preferably, the arc - shaped bracket is fixedly connected to the front surface of the processing base.

[0010] Preferably, the object - placing assembly includes a first side seat and a second side seat. The first side seat and the second side seat are respectively fixedly connected to both sides of the front surface of the processing base.

[0011] Preferably, the fixed end of the cylinder is fixedly installed inside the cylinder. In the groove opened at the end of the telescopic end of the cylinder, there is a bearing. The outer ring of the bearing is fixedly connected to the telescopic end of the cylinder, and the inner ring of the bearing is provided with a second tooth groove.

[0012] Preferably, the motor is fixedly installed on the outside of the second side seat. The output end of the motor is fixedly connected to a rotating shaft, and the first tooth groove is opened at the end of the rotating shaft.

[0013] Preferably, the object - placing assembly further includes two groups of replacement clamping plates. The side surface of the replacement clamping plate is fixedly connected with a tooth column. The two groups of replacement clamping plates are respectively inserted into the first tooth groove and the second tooth groove through the tooth column.

[0014] The beneficial effects of the present utility model are as follows:

[0015] In the middle part of the front surface of the processing base of the present utility model, there is an object - placing assembly. Through the motor and the cylinder, the vertical rotation of the mold around the rotating shaft can be completed. This design, combined with the connecting arc tube on the upper part of the front surface of the processing base and the spraying heads respectively arranged in the inner circle of the connecting arc tube in a ring shape, can complete the uniform spraying work on the surface of the mold. Compared with the comparative document, after the mold is clamped in this design, its self - rotation can be combined with the spraying assembly to achieve the uniform covering spraying process, which not only avoids the appearance of spraying blind spots but also effectively reduces the time consumption of the spraying process.

[0016] The utility model is provided with a first tooth groove at the rotating shaft, and a bearing and a second tooth groove are arranged at the telescopic end of the cylinder, and a replacement clamping plate is equipped. The insertion work at the first tooth groove and the second tooth groove can be completed through the tooth columns on the back of the replacement clamping plate. This design can facilitate the staff to select the replacement clamping plate with the corresponding shape according to the mold, thereby improving the overall applicability of the device.

[0017] The utility model is provided with a recycling bin at the lower part of the front side of the processing seat. Through the recycling bin, the nano materials overflowed by the spraying head during spraying can be collected, avoiding waste and pollution to the environment of the operation site. Brief Description of the Drawings

[0018] The following further describes the present utility model in detail in conjunction with the drawings and specific embodiments.

[0019] Figure 1 Schematic diagram of the overall device of the present utility model;

[0020] Figure 2 Schematic diagram of the spraying assembly of the present utility model;

[0021] Figure 3 Schematic diagram of the storage component of the present utility model;

[0022] Figure 4 Schematic diagram of the separation of the replacement clamping plate and the rotating shaft of the present utility model;

[0023] Figure 5 Schematic diagram of the separation of the replacement clamping plate and the cylinder of the present utility model;

[0024] Figure 6 is Figure 5 Enlarged view of area A;

[0025] In the figure: 1. Processing seat; 11. Recycling bin; 2. Spraying assembly; 21. Storage tank; 211. Feed inlet; 22. Connecting pipe; 221. Pump body; 23. Arc bracket; 24. Connecting arc pipe; 241. Spraying head; 3. Storage component; 31. First side seat; 32. Second side seat; 33. Motor; 331. Rotating shaft; 332. First tooth groove; 34. Cylinder; 341. Bearing; 342. Second tooth groove; 35. Replacement clamping plate; 351. Tooth column. Specific Embodiments

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figure 2 and Figure 3 , the present utility model provides a technical solution: a nano - coating strengthened mold device, which includes a processing seat 1. An upper part of the front surface of the processing seat 1 is provided with a spraying assembly 2. The spraying assembly 2 includes a material storage tank 21 for storing spraying paint. The spraying assembly 2 further includes an arc - shaped bracket 23 arranged at the lower side of the material storage tank 21. Inside the arc - shaped bracket 23, there is a connecting arc tube 24 communicating with the material storage tank 21 and capable of spraying the mold, and a spraying head 241. A middle part of the front surface of the processing seat 1 is provided with a placing component 3. The placing component 3 includes a cylinder 34 for clamping the mold and a motor 33 for rotating the clamped mold to achieve uniform spraying. A recovery bin 11 is also slidably sleeved in a slot at the lower part of the front surface of the processing seat 1. Through this design, the problem in the prior art that when the spraying gun slides along the track, it can only spray a part of the mold, resulting in a long spraying process time and uneven spraying on the surface of the mold is solved.

[0028] Please refer to Figure 2 , the spraying assembly 2 further includes a connecting pipe 22. Two ends of the connecting pipe 22 are respectively connected to the material storage tank 21 and the connecting arc tube 24. The spraying assembly 2 further includes a pump body 221. The pump body 221 is fixedly installed on the outer side of the connecting pipe 22. Through the connecting pipe 22 and the pump body 221, the conveying work of the spraying paint from the material storage tank 21 to the connecting arc tube 24 can be completed.

[0029] Please refer to Figure 2 , the spraying assembly 2 further includes a feed port 211. The feed port 211 is fixedly connected to the top of the material storage tank 21. Through the feed port 211, the injection work of the spraying paint can be completed.

[0030] Please refer to Figure 1 , the arc - shaped bracket 23 is fixedly connected to the front surface of the processing seat 1. Through the arc - shaped bracket 23, the support work for the connecting arc tube 24 can be completed.

[0031] Please refer to Figures 3 - 6 , the placing component 3 includes a first side seat 31 and a second side seat 32. The first side seat 31 and the second side seat 32 are respectively fixedly connected to both sides of the front surface of the processing seat 1.

[0032] Please refer to Figures 3 - 6, the fixed end of the cylinder 34 is fixedly installed inside the cylinder 34. A bearing 341 is arranged in the groove at the end of the telescopic end of the cylinder 34. The outer ring of the bearing 341 is fixedly connected to the telescopic end of the cylinder 34. A second tooth groove 342 is formed in the inner ring of the bearing 341. The motor 33 is fixedly installed outside the second side seat 32. The output end of the motor 33 is fixedly connected with a rotating shaft 331. A first tooth groove 332 is formed at the end of the rotating shaft 331. The placing component 3 further includes two groups of replacement clamping plates 35. A tooth column 351 is fixedly connected to the side surface of the replacement clamping plate 35. The two groups of replacement clamping plates 35 are respectively inserted into the first tooth groove 332 and the second tooth groove 342 through the tooth column 351. Through this design, the clamping and rotating work of the mold to be sprayed can be completed. At the same time, the replacement clamping plate 35 and the tooth column 351 are convenient for the staff to select according to the corresponding mold shape.

[0033] The working principle and usage process of the present utility model are as follows:

[0034] First, take out the replacement clamping plate 35 adapted to the shape of the mold to be sprayed, and insert the replacement clamping plate 35 and the tooth column 351 into the first tooth groove 332 and the second tooth groove 342 respectively. Then, take out the mold to be sprayed. After attaching one side of the mold to the replacement clamping plate 35 on one side of the second side seat 32, start the cylinder 34. The telescopic end of the cylinder 34 drives the replacement clamping plate 35 to move towards the other replacement clamping plate 35 to complete the clamping work of the mold. After the above work preparation is completed, the motor 33 can be started to drive the rotating shaft 331 to rotate through the motor 33, so that the mold clamped between the two groups of replacement clamping plates 35 rotates synchronously and vertically along the rotating shaft 331. In particular, since a bearing 341 is provided between the cylinder 34 and the replacement clamping plate 35, when the mold rotates, the cylinder 34 can remain fixed. The coating paint temporarily stored in the storage tank 21 is pumped through the connecting pipe 22 and the connecting arc pipe 24 in sequence by the pump body 221 and sprayed out from each spraying head 241 to complete the spraying and strengthening work of the mold.

[0035] The above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A nano-coated reinforced die device, comprising a processing base (1), characterized in that, On the upper part of the front of the processing seat (1), a spraying assembly (2) is provided. The spraying assembly (2) includes a material storage tank (21) for storing spraying paint. The spraying assembly (2) further includes an arc-shaped bracket (23) arranged below the side of the material storage tank (21). Inside the arc-shaped bracket (23), there is a connecting arc pipe (24) connected to the material storage tank (21) and capable of spraying the mold, and a spraying head (241). In the middle of the front of the processing seat (1), a placing assembly (3) is provided. The placing assembly (3) includes a cylinder (34) for clamping the mold and a motor (33) for rotating the clamped mold to achieve uniform spraying. A recovery bin (11) is also slidably sleeved in the groove opened in the lower part of the front of the processing seat (1).

2. The nano - coating strengthened die device according to claim 1, wherein, The spraying assembly (2) further includes a connecting pipe (22). The two ends of the connecting pipe (22) are respectively connected to the material storage tank (21) and the connecting arc pipe (24). The spraying assembly (2) further includes a pump body (221). The pump body (221) is fixedly installed on the outer side of the connecting pipe (22).

3. The nano-coating reinforced mold device according to claim 1, characterized in that, The spraying assembly (2) further includes a feed inlet (211). The feed inlet (211) is fixedly connected to the top of the material storage tank (21).

4. A nano - coating reinforced mold device according to claim 1, characterized in that, The arc-shaped bracket (23) is fixedly connected to the front of the processing seat (1).

5. A nano - coating reinforced mold device according to claim 1, characterized in that, The placing assembly (3) includes a first side seat (31) and a second side seat (32). The first side seat (31) and the second side seat (32) are respectively fixedly connected to both sides of the front of the processing seat (1).

6. A nano - coating reinforced mold device according to claim 1, characterized in that, The fixed end of the cylinder (34) is fixedly installed inside the cylinder (34). A bearing (341) is arranged in the groove at the end of the telescopic end of the cylinder (34). The outer ring of the bearing (341) is fixedly connected to the telescopic end of the cylinder (34). A second tooth groove (342) is opened in the inner ring of the bearing (341).

7. The nano - coating reinforced die device according to claim 1, characterized in that, The motor (33) is fixedly installed on the outer side of the second side seat (32). The output end of the motor (33) is fixedly connected to a rotating shaft (331). A first tooth groove (332) is opened at the end of the rotating shaft (331).

8. The nano - coating reinforced mold device according to claim 1, characterized in that, The placing assembly (3) further includes two groups of replacement clamping plates (35). A tooth column (351) is fixedly connected to the side of the replacement clamping plates (35). The two groups of replacement clamping plates (35) are respectively inserted into the first tooth groove (332) and the second tooth groove (342) through the tooth column (351).

Citation Information

Patent Citations

  • Nano coating type reinforced die device

    CN204396242U