Efficient coating machine

By introducing adjustable compression structure and dust removal structure into the coating machine, the problems of substrate thickness adaptability and dust removal are solved, and the finished product quality and equipment life of the coating machine are improved.

CN223171168UActive Publication Date: 2025-08-01ZHENJIANG WANYUAN ELECTRONICS
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Patent Information

Application Number
CN202422217738.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The spacing between the existing coating machine pressing roller and the coating roller is fixed, and cannot be adjusted according to the thickness of the substrate, and there is a lack of dust removal structure, which affects the quality of the finished product.

Method used

A high-efficiency coating machine is designed, including an adjustable compression structure and a dust removal structure. The compression structure achieves adaptive compression of substrates of different thicknesses through the cooperation of sliders and springs, and the dust removal structure realizes dust removal through a small motor drive fan.

Benefits of technology

Effective compression and dust removal of substrates of different thicknesses are achieved, the quality of finished products is improved, dust pollution is avoided, and the service life of the equipment is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating machines, in particular to an efficient coating machine which comprises a bottom plate, the surface of the bottom plate is fixedly connected with an unwinding roller, the surface of the bottom plate is fixedly connected with a winding roller, the surface of the bottom plate is fixedly connected with a protective shell, and the surface of the protective shell is provided with a dust removal structure. A pressing structure is arranged on the surface of the bottom plate, a roller shaft is fixedly connected to the inner wall of the protective shell, a leveling structure is fixedly connected to the surface of the roller shaft, a coating roller is rotationally connected to the surface of the roller shaft, a material box is fixedly connected to the top of the protective shell, and a conveying pipe is fixedly connected to the inner wall of the protective shell. And a spray head is fixedly connected to the surface of the conveying pipe. The coating machine is provided with the pressing structure and the leveling structure, so that the coating machine can adapt to base materials with different thicknesses and is convenient to use, and the dust removal structure is arranged, so that the problem that the quality of finished products is poor due to the fact that dust is attached to the base materials is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coating machines, and particularly relates to an efficient coating machine. Background Technique

[0002] Coating machines are mainly used in the surface coating process production of films, papers, etc. This machine coats a roll of base material with a specific functional glue, coating, ink, etc., and after drying, it is cut into pieces or wound up. Coating machines can be divided into brush type, air knife type, scraper type, roller type, spray coating, curtain coating, and slot coating according to the method.

[0003] When the coating machine is operating, it is necessary to press the base material tightly on the surface of the coating roller. However, the distance between the pressing roller and the coating roller of the existing coating machine is fixed and cannot be adjusted according to the thickness of the base material. Moreover, the existing coating machine has no dust removal structure and cannot remove dust from the base material, which is likely to affect the quality of the finished product. Therefore, we propose an efficient coating machine. Content of the Utility Model

[0004] In order to overcome the above technical problems, the purpose of the utility model is to provide an efficient coating machine to solve the problems in the above background technique that the distance between the pressing roller and the coating roller of the existing coating machine is fixed and cannot be adjusted according to the thickness of the base material, and the existing coating machine has no dust removal structure and cannot remove dust from the base material, which is likely to affect the quality of the finished product.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An efficient coating machine includes a bottom plate. The surface of the bottom plate is fixedly connected with an unwinding roller. The surface of the bottom plate is fixedly connected with a winding roller. The surface of the bottom plate is fixedly connected with a protective shell. The surface of the protective shell is provided with a dust removal structure. The dust removal structure includes a fixed column. The surface of the fixed column is fixedly connected with a small motor. The output end of the small motor is fixedly connected with a fan. The surface of the protective shell is fixedly connected with a dust-proof net. The surface of the bottom plate is provided with a pressing structure. The pressing structure includes a fixed shaft. A slider is slidably connected to the surface of the fixed shaft. A first spring is fixedly connected to the surface of the slider. A support frame is fixedly connected to the surface of the slider. A handle is fixedly connected to the side of the support frame. An auxiliary roller is movably connected to the surface of the support frame. A roller shaft is fixedly connected to the inner wall of the protective shell. A leveling structure is fixedly connected to the surface of the roller shaft. The leveling structure includes a column. The top of the column is fixedly connected with a fixed rod. A sliding rod is movably connected to the surface of the fixed rod. A scraper is fixedly connected to the bottom of the sliding rod. A second spring is fixedly connected to the surface of the sliding rod. The top of the fixed rod is fixedly connected with a top plate. A coating roller is rotatably connected to the surface of the roller shaft. A material box is fixedly connected to the top of the protective shell. A conveying pipe is fixedly connected to the inner wall of the protective shell. A nozzle is fixedly connected to the surface of the conveying pipe.

[0006] Preferably, two sets of first square grooves are formed on the surface of the protective case, the fixed columns are fixedly connected to the inner walls of the first square grooves, the two sets of first square grooves face the pressing structure, and the two fans rotate in the same direction.

[0007] Preferably, four sets of second square grooves are formed on the surface of the bottom plate, there are two sets of fixed shafts, and both ends of one set of fixed shafts are fixedly connected to the inner walls of the two sets of second square grooves respectively.

[0008] Preferably, there are four sets of first springs, one end of each first spring is fixedly connected to the inner wall of the second square groove, and the other end of the first spring is fixedly connected to the slider.

[0009] Preferably, circular grooves are formed at both ends of the sliding rod, the sliding rod is sleeved on the surface of the fixed rod, and the bottom of the scraper is in contact with the surface of the coating roller.

[0010] Preferably, one end of the second spring is fixedly connected to the sliding rod, and the other end of the second spring is fixedly connected to the top plate.

[0011] Preferably, the top of the conveying pipe penetrates through the protective case and is fixedly connected to the material box, and the spray head is inclined.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. The high-efficiency coating machine is provided with a pressing structure and a flattening structure. The slider can slide on the surface of the fixed column, and the first spring applies pressure to the slider, so that the auxiliary roller is always in contact with the surface of the coating roller without external force. By pulling the slider with the handle, the first spring is compressed, and the substrate is placed in a U-shape between the two auxiliary rollers and the coating roller. After releasing the handle, the first spring presses the auxiliary roller against the coating roller, pressing the substrate tightly on the surface of the coating roller. After the substrate is coated, the surface is scraped evenly by the scraper. The scraper can slide on the fixed rod along with the sliding rod, and the scraper is pressed against the surface of the substrate by the second spring, so that the coating machine can adapt to substrates of different thicknesses and is more convenient to use.

[0014] 2. The high-efficiency coating machine is provided with a dust removal structure. The two fans are driven to rotate by a small motor, and the two fans rotate in the same direction. One fan blows the dust on the surface of the substrate away, and the other sucks the dust out. Dust-proof nets are arranged on the outer sides of the two fans to prevent the wind blown into the protective case from carrying dust to contaminate the substrate, and also prevent dust from adhering to the fans, increasing the service life of the fans, and avoiding the problem that the finished product quality is poor due to dust adhering to the substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a front view structural schematic diagram of the present utility model;

[0016] Figure 2 Explosion schematic diagram of the internal structure of the protective case of the present utility model;

[0017] Figure 3 Schematic diagram of the structure of the unwinding roller, winding roller, pressing structure and coating roller of the present utility model;

[0018] Figure 4 Partial structure sectional view of the pressing structure, coating roller and flattening structure of the present utility model;

[0019] Figure 5 Explosion schematic diagram of the structure of the flattening structure of the present utility model.

[0020] In the figure: 1, bottom plate; 2, unwinding roller; 3, winding roller; 4, protective case; 5, dust removal structure; 51, fixed column; 52, small motor; 53, fan; 54, dust-proof net; 6, pressing structure; 61, fixed shaft; 62, slider; 63, first spring; 64, support frame; 65, handle; 66, auxiliary roller; 7, roller shaft; 8, flattening structure; 81, column; 82, fixed rod; 83, sliding rod; 84, scraper; 85, second spring; 86, top plate; 9, coating roller; 10, material box; 11, conveying pipe; 12, nozzle. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 , an embodiment provided by the present utility model:

[0023] An efficient coater, comprising a bottom plate 1, a unwinding roller 2 fixedly connected to the surface of the bottom plate 1, a winding roller 3 fixedly connected to the surface of the bottom plate 1, a protective shell 4 fixedly connected to the surface of the bottom plate 1, a dust removal structure 5 arranged on the surface of the protective shell 4, the dust removal structure 5 includes a fixed column 51, a small motor 52 fixedly connected to the surface of the fixed column 51, a fan 53 fixedly connected to the output end of the small motor 52, a dust-proof net 54 fixedly connected to the surface of the protective shell 4, a pressing structure 6 arranged on the surface of the bottom plate 1, the pressing structure 6 includes a fixed shaft 61, a slider 62 slidably connected to the surface of the fixed shaft 6Y, a first spring 63 fixedly connected to the surface of the slider 62, a support frame 64 fixedly connected to the surface of the slider 62, a handle 65 fixedly connected to the side of the support frame 64, an auxiliary roller 66 rotatably connected to the surface of the support frame 64, a roller shaft 7 fixedly connected to the inner wall of the protective shell 4, a flattening structure 8 fixedly connected to the surface of the roller shaft 7, the flattening structure 8 includes a column 81, a fixed rod 82 fixedly connected to the top of the column 81, a sliding rod 83 rotatably connected to the surface of the fixed rod 82, a scraper 84 fixedly connected to the bottom of the sliding rod 83, a second spring 85 fixedly connected to the surface of the sliding rod 83, a top plate 86 fixedly connected to the top of the fixed rod B2, a coating roller 9 rotatably connected to the surface of the roller shaft 7, a material box 10 fixedly connected to the top of the protective shell 4, a conveying pipe 11 fixedly connected to the inner wall of the protective shell 4, a nozzle 12 fixedly connected to the surface of the conveying pipe 11. The pressing structure 6 and the flattening structure 8 are provided. The slider 62 can slide on the surface of the fixed shaft 61, and the first spring 63 applies pressure to the slider 62, so that the auxiliary roller 66 is always in contact with the surface of the coating roller 9 without external force. By pulling the slider 62 through the handle 65, the first spring 63 is compressed, and the substrate is placed in a U-shape between the two auxiliary rollers 66 and the coating roller 9. Release the handle 65, and the first spring 63 presses the auxiliary roller 66 against the coating roller 9, pressing the substrate tightly against the surface of the coating roller 9. After the substrate is coated, the surface is scraped evenly by the scraper 84. The scraper 84 can slide on the fixed rod 82 along with the sliding rod 83, and the scraper 84 is pressed against the surface of the substrate by the second spring 85, so that the coater can adapt to substrates of different thicknesses and is more convenient to use. The dust removal structure 5 is provided. The two fans 53 are driven to rotate by the small motor 52. The two fans 53 rotate in the same direction. One fan 53 blows the dust on the surface of the substrate away, and the other sucks the dust out. Dust-proof nets 54 are arranged on the outer sides of the two fans 53 to prevent the wind blowing into the protective shell 4 from carrying dust to contaminate the substrate, and also prevent dust from adhering to the fans 53, increasing the service life of the fans 53 and avoiding the problem that the finished product quality is poor due to dust adhering to the substrate.

[0024] Further, two sets of first square grooves are formed on the surface of the protective shell 4, and the fixing columns 51 are fixedly connected to the inner walls of the first square grooves. The two sets of first square grooves face the pressing structure 6, and the rotation directions of the two sets of fans 53 are the same. When the pressing structure 6 presses the base material against the coating roller 9, the dust on the surface of the base material is removed through the cooperation of the two sets of fans 53.

[0025] Further, four sets of second square grooves are formed on the surface of the bottom plate 1, and there are two sets of fixed shafts 61. The two ends of one set of fixed shafts 61 are respectively fixedly connected to the inner walls of the two sets of second square grooves, and there are four sets of sliders 62. The four sets of sliders 62 are respectively slidably connected in the four sets of second square grooves.

[0026] Further, there are four sets of first springs 63. One end of each first spring 63 is fixedly connected to the inner wall of the second square groove, and the other end of the first spring 63 is fixedly connected to the slider 62. The slider 62 is extruded into the second square groove away from the first spring 63 by the elastic force of the first spring 63.

[0027] Further, circular grooves are formed at both ends of the sliding rod 83. The sliding rod 83 is sleeved on the surface of the fixed rod 82, and the bottom of the scraper 84 is in contact with the surface of the coating roller 9. After the coating of the base material is completed, the scraper 84 levels its surface.

[0028] Further, one end of the second spring 85 is fixedly connected to the sliding rod 83, and the other end of the second spring 85 is fixedly connected to the top plate 86. The scraper 84 is pressed against the surface of the base material by the elastic force of the second spring 85.

[0029] Further, the top of the conveying pipe 11 penetrates through the protective shell 4 and is fixedly connected to the material box 10. The nozzle 12 is inclined, and the base material is preliminarily sprayed through the nozzle 12.

[0030] Working principle: The winding roller 3 completes winding through the motor, and connects the base material on the unwinding roller 2 with the winding roller 3. When connecting the base material, the slider 62 is pulled outwards through the handle 65. At this time, the first spring 63 is compressed. The base material is passed under one set of auxiliary rollers 66, then above the coating roller 9, and finally under the other set of auxiliary rollers 66 and connected to the winding roller 3, so that the base material is placed in a U-shape between the two sets of auxiliary rollers 66 and the coating roller 9. The handle 65 is released, and the first spring 63 presses the auxiliary roller 66 against the coating roller 9, pressing the base material against the surface of the coating roller 9. Before coating, the two sets of fans 53 are driven to rotate by the small motor 52. One set of fans 53 blows the dust on the surface of the base material away, and the other set sucks the dust out. After the dust on the surface of the base material is blown away, the coating is sprayed onto the surface of the base material through the nozzle 12. At this time, the coating is unevenly distributed on the surface of the base material. The surface is leveled by the scraper 84. The scraper 84 can slide on the fixed rod 82 along with the sliding rod 83, and the scraper 84 is pressed against the surface of the base material by the second spring 85.

[0031] It will be apparent to those skilled in the art that the present utility model is not limited to the details of the above-described exemplary embodiments, and that the present utility model can be implemented in other specific forms without departing from the spirit or essential characteristics thereof. Therefore, in any regard, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Accordingly, all changes that fall within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A high-efficiency coating machine, comprising a bottom plate (1), characterized in that: A unwinding roller (2) is fixedly connected to the surface of the bottom plate (1), a winding roller (3) is fixedly connected to the surface of the bottom plate (1), a protective shell (4) is fixedly connected to the surface of the bottom plate (1), a dust removal structure (5) is arranged on the surface of the protective shell (4), the dust removal structure (5) includes a fixed column (51), a small motor (52) is fixedly connected to the surface of the fixed column (51), a fan (53) is fixedly connected to the output end of the small motor (52), a dust-proof net (54) is fixedly connected to the surface of the protective shell (4), a pressing structure (6) is arranged on the surface of the bottom plate (1), the pressing structure (6) includes a fixed shaft (61), a slider (62) is slidably connected to the surface of the fixed shaft (61), a first spring (63) is fixedly connected to the surface of the slider (62), a support frame (64) is fixedly connected to the surface of the slider (62), a handle (65) is fixedly connected to the side of the support frame (64), an auxiliary roller (66) is movably connected to the surface of the support frame (64), a roller shaft (7) is fixedly connected to the inner wall of the protective shell (4), a flattening structure (8) is fixedly connected to the surface of the roller shaft (7), the flattening structure (8) includes a column (81), a fixed rod (82) is fixedly connected to the top of the column (81), a sliding rod (83) is movably connected to the surface of the fixed rod (82), a scraper (84) is fixedly connected to the bottom of the sliding rod (83), a second spring (85) is fixedly connected to the surface of the sliding rod (83), a top plate (86) is fixedly connected to the top of the fixed rod (82), a coating roller (9) is rotatably connected to the surface of the roller shaft (7), a material box (10) is fixedly connected to the top of the protective shell (4), a conveying pipe (11) is fixedly connected to the inner wall of the protective shell (4), and a spray head (12) is fixedly connected to the surface of the conveying pipe (11).

2. An efficient coater according to claim 1, characterized in that: Two sets of square grooves one are formed on the surface of the protective shell (4), the fixed column (51) is fixedly connected to the inner wall of the square groove one, the two sets of square grooves one are opposite to the pressing structure (6), and the rotating directions of the two fans (53) are the same.

3. An efficient coater according to claim 1, characterized in that: Four sets of square grooves two are formed on the surface of the bottom plate (1), there are two sets of fixed shafts (61), and the two ends of one set of fixed shafts (61) are respectively fixedly connected to the inner walls of the two sets of square grooves two.

4. An efficient coater according to claim 3, characterized in that: There are four sets of first springs (63), one end of the first spring (63) is fixedly connected to the inner wall of the square groove two, and the other end of the first spring (63) is fixedly connected to the slider (62).

5. An efficient coater according to claim 1, characterized in that: Round grooves are formed at both ends of the sliding rod (83), the sliding rod (83) is sleeved on the surface of the fixed rod (82), and the bottom of the scraper (84) is in contact with the surface of the coating roller (9).

6. An efficient coater according to claim 1, wherein: One end of the second spring (85) is fixedly connected to the sliding rod (83), and the other end of the second spring (85) is fixedly connected to the top plate (86).

7. The high-efficiency coating machine according to claim 1, characterized in that: The top of the conveying pipe (11) penetrates through the protective shell (4) and is fixedly connected to the material box (10), and the spray head (12) is inclined.