Ceramic tube sheath curing device for sampling probe

By designing a constant temperature curing device and an adjustable clamping mechanism, the problems of low curing efficiency and uneven clamping of ceramic tube sheath are solved, and efficient and uniform curing of ceramic tube sheath is achieved, which improves production quality and efficiency.

CN223171244UActive Publication Date: 2025-08-01JIANGSU XIKE SENSOR CO LTD
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Patent Information

Application Number
CN202422122664.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-01
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, the normal temperature curing method of ceramic pipe sheath is low in efficiency and has a long cycle, and cannot be uniformly clamped during constant temperature curing, which affects production quality and efficiency.

Method used

A device including a curing cylinder, a cover plate and a clamping assembly is designed, and a constant temperature curing chamber is formed using a self-limiting heater plate and a metal heat conducting plate. Combined with an adjustable clamping mechanism, uniform clamping and constant temperature curing of ceramic tube sheaths of different diameters are achieved.

Benefits of technology

The production efficiency and quality of ceramic pipe sheath are improved, and the curing cycle is shortened through constant temperature curing and uniform clamping, and the production efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ceramic tube sheath curing device for the sampling probe comprises a curing cylinder, a cover plate and a clamping assembly, the top of the curing cylinder is open, the top of the curing cylinder is connected with the cover plate in a clamping mode, and the clamping assembly is arranged in the middle of the cover plate; the curing cylinder comprises a shell, a heat preservation layer, a heating plate and a heat conduction plate, and the shell, the heat preservation layer, the heating plate and the heat conduction plate are arranged side by side from outside to inside, so that a constant-temperature curing cavity is formed in an inner cavity of the heat conduction plate. A curing heat preservation cavity is formed in a curing barrel on a curing device, so that a protective shell, a foam heat preservation layer, a self-temperature-limiting heat tracing band heating plate and a metal heat conduction plate are arranged from outside to inside, and therefore the self-temperature-limiting heat tracing band heating plate heats a metal plate at the constant temperature; and the temperature of a cavity in the curing barrel is kept through a heat preservation layer arranged on the outer side, so that the curing barrel conducts constant-temperature curing on the ceramic pipe sheath.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic pipe sleeve curing, in particular to a curing device for a ceramic pipe sleeve of a sampling probe. Background Art

[0002] The denitration sampling probe is a device used to collect and analyze the content of nitrogen oxides in industrial waste gas, and is mainly applied to the waste gas emission monitoring in industrial fields such as power plants, cement plants, and steel plants. The industrial environment where it is used is relatively harsh. To ensure the long-term stable use of the probe rod, a ceramic protective sleeve needs to be bonded to the probe rod during factory production. And the ceramic pipe sleeve on the outer side of the sampling probe needs to be cured. The existing room-temperature curing method often cures at room temperature, with problems such as a long curing cycle and low curing efficiency. At the same time, when the fixing device cures the ceramic pipe sleeve at a constant temperature, it is impossible to clamp the ceramic pipe sleeve, so that the ceramic pipe sleeve can be cured evenly in the curing device, affecting the production quality and production efficiency of the ceramic pipe sleeve. Summary of the Utility Model

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a curing device for a ceramic pipe sleeve of a sampling probe, which is used to solve the problems that the existing room-temperature curing method often cures at room temperature, with a long curing cycle and low curing efficiency. At the same time, when the fixing device cures the ceramic pipe sleeve at a constant temperature, it is impossible to clamp the ceramic pipe sleeve, so that the ceramic pipe sleeve can be cured evenly in the curing device, affecting the production quality and production efficiency of the ceramic pipe sleeve.

[0004] According to the technical solution provided by the embodiment of the present application, a curing device for a ceramic pipe sleeve of a sampling probe includes a curing cylinder, a cover plate, and a clamping assembly. The top of the curing cylinder is open, and the cover plate is clamped to the top of the fixed cylinder. The clamping assembly is arranged in the middle of the cover plate.

[0005] The curing cylinder includes a housing, a heat insulation layer, a heating plate, and a heat conducting plate. The housing, the heat insulation layer, the heating plate, and the heat conducting plate are arranged in parallel from the outside to the inside, so that a constant-temperature curing cavity is formed inside the heat conducting plate.

[0006] The clamping assembly includes an adjusting bolt, a fixed cylinder, and a plurality of clamping mechanisms. The plurality of clamping mechanisms are arranged in parallel and at intervals along the vertical direction inside the fixed cylinder. The adjusting bolt is screwed to the top of the fixed cylinder and is used to adjust a plurality of clamping plates on the clamping mechanism, so that the clamping assembly can clamp and cure ceramic pipe sleeves with different diameters.

[0007] Further, the heat insulation layer is foam heat insulation cotton, the heating plate is a self-limiting temperature heating tape, and the heat conducting plate is made of metal.

[0008] Further, two connection terminals are provided at the top of the curing cylinder, corresponding connection ports are provided on the cover plate, and the connection terminals are electrically connected to the heating plate.

[0009] Further, the clamping mechanism includes a plurality of clamping blocks, a plurality of connecting rods, a plurality of linkage rods and two connecting plates. The two connecting plates are fixedly installed on the adjusting bolt in a side-by-side manner, and arc-shaped chutes are provided on the two connecting plates. The linkage rod is movably installed in the chute, and a connecting rod is horizontally installed in the middle of each linkage rod, and the front end of the connecting rod is fixedly connected to the clamping block.

[0010] Further, a plurality of the connecting plates are movably installed in the fixed cylinder.

[0011] Further, limiting blocks are provided at both ends of the linkage rod.

[0012] Further, the outer side of the clamping block is of an arc-shaped structure.

[0013] In summary, the beneficial effects of the present application are as follows:

[0014] 1. By providing a curing and heat preservation cavity in the curing cylinder of the curing device, the protective shell, the foam heat preservation layer, the self-limiting temperature heating tape heating plate and the metal heat conducting plate are arranged from outside to inside, so that the self-limiting temperature heating tape heating plate heats the metal plate at a constant temperature, and the heat preservation layer arranged on the outside keeps the temperature of the cavity inside the curing cylinder, so that the curing cylinder cures the ceramic protection sleeve at a constant temperature, improving the production efficiency and production quality of the ceramic protection sleeve;

[0015] 2. By providing a clamping assembly at the bottom of the cover plate of the curing device, a plurality of clamping mechanisms provided on the clamping assembly clamp and fix the inner diameter of ceramic protection sleeves with different diameters under the rotation of the adjusting bolt, so that the ceramic protection sleeves are evenly distributed at the position of the heat conducting plate in the curing cylinder, so that the curing temperature is uniform, thereby improving the production efficiency and production quality of the ceramic protection sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects and advantages of the present application will become more obvious:

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic sectional structure diagram of the present utility model;

[0019] Figure 3 is a schematic exploded structure diagram of the present utility model;

[0020] Figure 4 This is a schematic cross-sectional structure diagram of the clamping assembly of the present utility model;

[0021] Figure 5 This is a schematic structure diagram of the clamping mechanism of the present utility model.

[0022] Reference numerals in the figure: curing cylinder - 100, outer shell - 110, heat insulation layer - 120, heating plate - 130, heat conducting plate - 140, connection terminal - 150, cover plate - 200, clamping assembly - 300, adjusting bolt - 310, fixed cylinder - 320, clamping mechanism - 330, clamping block - 331, connecting rod - 332, linkage rod - 333, connecting plate - 334, sliding groove - 3341. Specific embodiments

[0023] The following further elaborates the present application in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the relevant utility model and do not limit the utility model. Additionally, it should be noted that for the sake of description, only the parts related to the utility model are shown in the drawings.

[0024] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will detail the present application with reference to the accompanying drawings and embodiments.

[0025] A curing device for a ceramic pipe sheath of a sampling probe, the structure of which is as Figures 1-5 shown, including a curing cylinder 100, a cover plate 200 and a clamping assembly 300. The top of the curing cylinder 100 is open, and the cover plate 200 is clamped to the top of the fixed cylinder. A clamping assembly 300 is provided in the middle of the cover plate 200; the curing cylinder 100 includes an outer shell 110, a heat insulation layer 120, a heating plate 130 and a heat conducting plate 140. The outer shell 110, the heat insulation layer 120, the heating plate 130 and the heat conducting plate 140 are arranged in parallel from the outside to the inside, so as to form a constant temperature curing cavity in the inner cavity of the heat conducting plate 140; the clamping assembly 300 includes an adjusting bolt 310, a fixed cylinder 320 and a plurality of clamping mechanisms 330. The plurality of clamping mechanisms 330 are arranged in parallel and at intervals along the vertical direction inside the fixed cylinder 320, and the adjusting bolt 310 is screwed to the top of the fixed cylinder 320 to adjust a plurality of clamping plates on the clamping mechanism 330, so that the clamping assembly 300 can clamp and cure ceramic pipe sheaths with different diameters.

[0026] When curing the ceramic protection sleeve outside the sampling probe, the production personnel will put the ceramic protection sleeve to be cured on the outside of the clamping assembly 300 arranged on the cover plate 200, so that several clamping mechanisms 330 on the clamping assembly 300 clamp and fix the ceramic protection sleeves with different diameters under the rotation of the adjusting bolt 310. After the clamped and fixed ceramic protection sleeve is placed into the curing cylinder 100, the connection port on the cover plate 200 is clamped and connected with the connection terminal 150 arranged on the curing cylinder 100, so that the self-limiting temperature heating tape electrically connected to the connection terminal 150 performs constant temperature heating, so that the internal cavity of the curing cylinder 100 remains at a constant temperature, so that the ceramic protection sleeve is cured at a constant temperature in the curing cylinder 100, thereby improving the curing production efficiency and production quality of the sampling probe ceramic protection sleeve by the curing device.

[0027] As a preferred embodiment, please refer to Figure 1 and Figure 2 , the heat insulation layer 120 is foam heat insulation cotton, which prevents the temperature flow rate after the heating plate 130 is heated. The heating plate 130 has the material characteristics of a self-limiting temperature heating tape and can automatically control the temperature of the heating device to ensure the constant temperature condition during the curing process. The heat conducting plate 140 is made of metal and is used to quickly conduct the heat after the heating plate 130 is heated into the heat conducting plate 140, so that the inner cavity of the heat conducting plate 140 maintains a constant temperature, thereby ensuring the curing stability of the ceramic protection sleeve during the curing process.

[0028] As a preferred embodiment, please refer to Figure 3 and Figure 4 , two connection terminals 150 are arranged at the top of the curing cylinder 100, and corresponding connection ports are arranged on the cover plate 200. The connection terminal 150 is electrically connected to the heating plate 130, so that after the connection port on the cover plate 200 is clamped and connected with the connection terminal 150 on the curing cylinder 100, the heating plate 130 on the curing cylinder 100 is started, so as to heat and keep warm the inside of the fixing cylinder 320.

[0029] As a preferred embodiment, please refer to Figure 4 and Figure 5, the clamping mechanism 330 includes a plurality of clamping blocks 331, a plurality of connecting rods 332, a plurality of linkage rods 333 and two connecting plates 334. The two connecting plates 334 are fixedly installed on the adjusting bolt 310 in a side-by-side manner. An arc-shaped chute 3341 is provided on the two connecting plates 334. The linkage rod 333 is movably installed in the chute 3341. A connecting rod 332 is horizontally installed in the middle of each linkage rod 333. The front end of the connecting rod 332 is fixedly connected to the clamping block 331. By rotating the adjusting bolt 310, the plurality of connecting plates 334 arranged side by side and at intervals from top to bottom of the adjusting bolt 310 can be rotated, so that each linkage rod 333 slidably clamped in the chute 3341 on each connecting plate 334 moves along the arc-shaped chute 3341, so that the clamping blocks 331 connected by the connecting rods 332 on each linkage rod 333 move outwards, thereby clamping and fixing ceramic pipe sleeves with different inner diameters. At the same time, a locking block is provided on the side of the adjusting bolt 310 to lock and limit the rotating adjusting bolt 310 to prevent the adjusting bolt 310 on the clamping assembly 300 from rotating.

[0030] As a preferred embodiment, please refer to Figure 4 and Figure 5 , a plurality of connecting plates 334 are movably installed in the fixed cylinder 320, so that each connecting plate 334 rotates with the rotation of the adjusting bolt 310.

[0031] As a preferred embodiment, please refer to Figure 5 , limit blocks are provided at both ends of the linkage rod 333 to prevent the linkage rod 333 from moving beyond the limit, and at the same time enable the linkage rod 333 to move along the chute 3341 in a positioning manner.

[0032] As a preferred embodiment, please refer to Figure 4 and Figure 5 , the outer side of the clamping block 331 is in an arc-shaped structure, so that the clamping block 331 can fit the inner diameter of different ceramic pipe sleeves, thereby clamping and fixing ceramic pipe sleeves with different diameters.

[0033] The working principle of the ceramic pipe sleeve curing device for a sampling probe of the present utility model is:

[0034] When curing the ceramic pipe sheath outside the sampling probe, the production personnel will place the ceramic pipe sheath to be cured outside the clamping assembly 300 arranged on the cover plate 200, so as to rotate the adjusting bolt 310, so that several connecting plates 334 on several clamping mechanisms 330 fixedly installed on the adjusting bolt 310 rotate, so that several linkage rods 333 move along the arc-shaped structure chute 3341 arranged on the connecting plate 334, so that the clamping blocks 331 fixedly connected to the connecting rods 332 horizontally installed in the middle of the linkage rods 333 move outwards, so as to clamp and fix the inner diameters of ceramic pipe sheaths with different diameters. After the clamped and fixed ceramic pipe sheath is placed into the curing cylinder 100, the connection port on the cover plate 200 is clamped and connected to the connection terminal 150 arranged on the curing cylinder 100, so that the PTC heating plate 130 electrically connected to the connection terminal 150 performs constant temperature heating, and the heat conducting plate 140 made of metal conducts the heat into the inner cavity of the curing cylinder 100. The foam heat preservation layer 120 and the protective shell 110 arranged outside the heating plate 130 reduce the heat loss of the heating plate 130, so that the internal cavity of the curing cylinder 100 maintains a constant temperature, so that the ceramic protective sheath is cured at a constant temperature in the curing cylinder 100, thereby improving the curing production efficiency and production quality of the sampling probe ceramic protective sheath by the curing device.

[0035] The beneficial effects of a ceramic pipe sheath curing device for a sampling probe of the present utility model are as follows:

[0036] First, by arranging a curing heat preservation cavity in the curing cylinder 100 of the curing device, the protective shell 110, the foam heat preservation layer 120, the self-limiting temperature heating tape heating plate 130 and the metal heat conducting plate 140 are arranged from outside to inside, so that the self-limiting temperature heating tape heating plate 130 heats the metal plate at a constant temperature, and the heat preservation layer 120 arranged outside keeps the temperature of the inner cavity of the curing cylinder 100 constant, so that the curing cylinder 100 cures the ceramic pipe sheath at a constant temperature, replacing the original room temperature placement curing, thereby improving the production efficiency and production quality of the ceramic pipe sheath;

[0037] Second, by arranging a clamping assembly 300 at the bottom of the cover plate 200 of the curing device, several clamping mechanisms 330 arranged on the clamping assembly 300 clamp and fix the inner diameters of ceramic pipe sheaths with different diameters under the rotation of the adjusting bolt 310, so that the ceramic pipe sheaths are evenly arranged at the position of the heat conducting plate 140 in the curing cylinder 100, so that the curing temperature is uniform, thereby improving the production efficiency and production quality of the ceramic pipe sheath.

[0038] The above description is only a preferred embodiment of the present application and an explanation of the technical principles and other solutions applied. At the same time, the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept of the utility model. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. A curing device for a ceramic tube sheath of a sampling probe, comprising a curing cylinder (100), a cover plate (200) and a clamping assembly (300). The top of the curing cylinder (100) is open, and the cover plate (200) is clamped to the top of the curing cylinder. The clamping assembly (300) is arranged in the middle of the cover plate (200). It is characterized in that: The curing cylinder (100) includes a housing (110), a heat insulation layer (120), a heating plate (130) and a heat conducting plate (140). The housing (110), the heat insulation layer (120), the heating plate (130) and the heat conducting plate (140) are arranged in parallel from outside to inside, so as to form a constant temperature curing cavity inside the heat conducting plate (140); The clamping assembly (300) includes an adjusting bolt (310), a fixed cylinder (320) and a plurality of clamping mechanisms (330). The plurality of clamping mechanisms (330) are arranged in parallel and at intervals along the vertical direction inside the fixed cylinder (320). The adjusting bolt (310) is screwed to the top of the fixed cylinder (320) and is used to adjust a plurality of clamping plates on the clamping mechanism (330), so that the clamping assembly (300) can clamp and cure ceramic tube sheaths with different diameters.

2. The curing device for the ceramic protective sleeve of the sampling probe according to claim 1, wherein: The heat insulation layer (120) is foam heat insulation cotton, the heating plate (130) is a self-limiting heating tape, and the heat conducting plate (140) is made of metal.

3. The curing device for the ceramic protective sleeve of the sampling probe according to claim 1, characterized in that: Two connection terminals (150) are arranged at the top of the curing cylinder (100), corresponding connection ports are arranged on the cover plate (200), and the connection terminals (150) are electrically connected to the heating plate (130).

4. A curing device for a ceramic tube sleeve of a sampling probe according to claim 1, characterized in that: The clamping mechanism (330) includes a plurality of clamping blocks (331), a plurality of connecting rods (332), a plurality of linkage rods (333) and two connecting plates. The two connecting plates are fixedly installed on the adjusting bolt (310) in a parallel state. Arc-shaped chutes (3341) are arranged on the two connecting plates. The linkage rods (333) are movably installed in the chutes (3341). A connecting rod (332) is horizontally installed in the middle of each linkage rod (333). The front end of the connecting rod (332) is fixedly connected to the clamping block (331).

5. A curing device for a ceramic protective sleeve of a sampling probe according to claim 4, characterized in that: The plurality of connecting plates are movably installed in the fixed cylinder (320).

6. The curing device for the ceramic protective sleeve of the sampling probe according to claim 4, characterized in that: Limit blocks are arranged at both ends of the linkage rod (333).

7. A curing device for a ceramic protective sleeve of a sampling probe according to claim 4, characterized in that: The outer side of the clamping block (331) is of an arc-shaped structure.