High-efficiency alloy enameled wire cleaning device

Abstract

The utility model belongs to the technical field of wire cleaning, and particularly relates to a high-efficiency alloy enameled wire cleaning device which comprises a workbench, the top end of the workbench is rotationally connected with first transmission rods which are opposite left and right, the outer sides of the middle ends of the first transmission rods are fixedly connected with take-up rolls, and the front end of the first transmission rod on the right side is provided with a power assembly. A fixing ring is fixedly connected to the middle end of the inner side of the first transmission rod on the right side, a connecting piece is fixedly connected to the left end of the inner side of the fixing ring, second fixing frames which are vertically opposite are fixedly connected to the right side of the connecting piece, and limiting sleeves are fixedly connected to the inner sides of the second fixing frames; according to the high-efficiency alloy enameled wire cleaning device, wire rods are fixed through the clamping arms, the wire rods can be rapidly and stably fixed, the time needed in the manual winding process is shortened, the production efficiency of the whole cleaning device can be improved, meanwhile, human errors in operation are reduced, and the production efficiency of the whole cleaning device is improved. Therefore, the safety of the whole operation is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire cleaning, in particular to a high-efficiency alloy enameled wire cleaning device. Background Art

[0002] Alloy enameled wire is widely used in motors, transformers, and other applications. It's coated with an insulating varnish to enhance conductivity and corrosion resistance. However, during production, transportation, and use, these wires can be affected by contaminants such as dust and oil, which can degrade their performance. To ensure the quality of the enameled wire and the proper functioning of equipment, efficient cleaning equipment is crucial.

[0003] In actual use, existing cleaning devices require manual winding of the wire onto a coil before it can be rewound. This presents numerous challenges. First, manual winding is inefficient and time-consuming, significantly slowing production compared to automated clamping tools. Furthermore, the poor consistency of manual operation can lead to inconsistent winding quality from one winding to the next, impacting the performance of the final product. Product quality can also be affected by the potential for wear and damage to the wire. High labor intensity is another issue. Prolonged manual winding can easily lead to worker fatigue, reducing work efficiency and increasing the risk of occupational injury. Manual operation also increases production costs due to the need to pay workers' wages. Furthermore, manual winding is less adaptable to different wire specifications and lacks the flexibility of automated equipment. Therefore, while manual winding may be suitable in some situations, its shortcomings in efficiency, quality, cost, and safety make automated clamping tools a more preferable option.

[0004] To this end, the utility model provides a high-efficiency alloy enameled wire cleaning device. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problem that manual winding affects subsequent production efficiency, the utility model proposes a high-efficiency alloy enameled wire cleaning device.

[0006] The technical solution adopted by the present utility model to solve its technical problems is as follows: A high-efficiency alloy enameled wire cleaning device described in the present utility model includes a workbench. A pair of left and right opposite driving rods one are rotatably connected to the top end of the workbench. A wire take-up reel is fixedly connected to the outer side of the middle end of the driving rod one. A power component is arranged at the front end of the right driving rod one. A fixed ring is fixedly connected to the middle end inside the right driving rod one. A connecting piece is fixedly connected to the left end inside the fixed ring. A pair of up and down opposite fixing frames two are fixedly connected to the right side of the connecting piece. A limiting sleeve is fixedly connected to the inside of the fixing frame two. A hinge frame is fixedly connected to the rear side of the top fixing frame two. An air rod is rotatably connected to the rear side of the hinge frame. The bottom end of the air rod is rotatably connected to a driving rod two. The bottom end of the driving rod two is rotatably connected to a base. The bottom end of the base is rotatably connected to the fixed ring. A pair of left and right opposite limiting rods are rotatably connected to the inside of the driving rod two. A connecting rod one is slidably connected to the inside of the limiting sleeve. A clamping groove is formed on the outer side of the bottom end of the connecting rod one. A plurality of evenly distributed clamping arms are rotatably connected to the top end of the connecting rod one. The clamping arms are slidably connected to the limiting sleeve. A corresponding wire inlet hole is formed at the top end of the wire take-up reel where the clamping arms are located. A cleaning component is arranged in the middle of the top end of the workbench.

[0007] Further, the power component includes a motor one. A sprocket is arranged at the rear side of the motor one. The driving sprocket of the sprocket is fixedly connected to the output end of the motor one. The driven sprocket of the sprocket is fixedly connected to the driving rod one.

[0008] Further, a support plate is fixedly connected to the bottom end of the motor one. A fixing frame one is fixedly connected to the rear side of the support plate. The fixing frame one is fixedly connected to the right side of the workbench.

[0009] Further, the cleaning component includes a limiting frame. A motor two is fixedly connected to the left end inside the limiting frame. The output end of the motor two is fixedly connected to a driving gear. The driving gear is meshed with a driven gear at the top. The driven gear is meshed with a toothed ring at the top. A plurality of evenly distributed driving rods three are rotatably connected to the outer end of the right side of the toothed ring. The bottom end of the driving rod three is rotatably connected to a rotating plate. A cleaning block is fixedly connected to the inside of the rotating plate. A connecting rod two is fixedly connected to one end of the rotating plate away from the driving rod three. A limiting ring is arranged on the outer side of the connecting rod two. A corresponding connecting hole is formed inside the limiting ring. The connecting hole is rotatably connected to the connecting rod two. The limiting ring is fixedly connected to the limiting frame.

[0010] Further, a pair of front and rear opposite support frames two are fixedly connected to the outer side of the bottom end of the limiting frame. The support frames two are fixedly connected to the workbench.

[0011] Further, a pair of left and right opposite support frames one are fixedly connected to the middle of the top end of the workbench. A pair of up and down opposite guide rods are rotatably connected to the top ends of the support frames one. A wire groove is formed in the middle of the guide rods.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. For a high-efficiency alloy enameled wire cleaning device of the present utility model, the air rod drives the connecting rod one to move downward through the transmission rod two and the limiting rod, and the clamping arm is limited by the limiting sleeve, so that the wire is fixed by the clamping arm. After that, the coil can quickly and stably fix the wire, reducing the time required in the manual winding process. This helps to improve the production efficiency of the entire cleaning device, and at the same time reduces the human error in the operation, thus improving the overall operation safety, and can fix wires of different models, enhancing the applicability of the equipment.

[0014] 2. For a high-efficiency alloy enameled wire cleaning device of the present utility model, the toothed ring drives the rotating plate to rotate around the connecting rod two through the transmission rod three, thereby driving the cleaning block to rotate, so as to adjust the size of the middle through hole of the rotating plate, so that the cleaning block can fit more closely with the wire, better cleaning the wire, and at the same time enabling the equipment to clean wires of multiple models, and also enhancing the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further describes the present utility model with reference to the drawings.

[0016] Figure 1 is the three-dimensional structure diagram and enlarged view of the present utility model;

[0017] Figure 2 is the sectional structure diagram and enlarged view at the wire take-up reel of the present utility model;

[0018] Figure 3 is the sectional structure diagram at the limiting sleeve of the present utility model;

[0019] Figure 4 is the structural disassembly diagram and enlarged view at the limiting frame of the present utility model;

[0020] Figure 5 is the structural disassembly diagram at the rotating plate of the present utility model;

[0021] In the figure: 1, workbench; 11, first support frame; 12, guide rod; 13, wire groove; 14, first fixing frame; 15, support plate; 16, first motor; 17, sprocket; 2, wire winding reel; 21, wire inlet hole; 22, first transmission rod; 23, fixing ring; 24, connecting piece; 25, second fixing frame; 26, hinge frame; 27, air rod; 28, second transmission rod; 29, limiting rod; 210, base; 3, limiting sleeve; 31, first connecting rod; 32, clamping groove; 33, clamping arm; 4, second support frame; 41, limiting frame; 42, limiting ring; 43, second motor; 44, driving gear; 45, driven gear; 46, toothed ring; 47, third transmission rod; 48, rotating plate; 49, second connecting rod; 410, connecting hole; 411, cleaning block. Detailed implementation manners

[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the detailed implementation manners. Embodiment

[0023] As Figures 1 to 5As shown in the figure, a high-efficiency alloy enameled wire cleaning device of the present utility model includes a workbench 1. At the top of the workbench 1, there are two relatively left and right rotating drive rods 22. The workbench 1 supports and limits the drive rod 22. At the outer side of the middle end of the drive rod 22, there is a wire reel 2 fixedly connected. The drive rod 22 supports and fixes the wire reel 2. At the front end of the right drive rod 22, there is a power component. At the inner middle end of the right drive rod 22, there is a fixed ring 23 fixedly connected. The right drive rod 22 fixes the fixed ring 23. At the left end inside the fixed ring 23, there is a connecting piece 24 fixedly connected. The fixed ring 23 fixes the connecting piece 24. On the right side of the connecting piece 24, there are two relatively up and down fixed frames 25 fixedly connected. The connecting piece 24 fixes the fixed frames 25. Inside the fixed frames 25, there is a limiting sleeve 3 fixedly connected. The fixed frames 25 fix the limiting sleeve 3. At the rear side of the top fixed frame 25, there is a hinge frame 26 fixedly connected. The top fixed frame 25 fixes the hinge frame 26. At the rear side of the hinge frame 26, there is a pneumatic rod 27 rotatably connected. The hinge frame 26 limits the top end of the pneumatic rod 27. At the bottom end of the pneumatic rod 27, there is a drive rod 28 rotatably connected. The pneumatic rod 27 limits one end at the rear side of the drive rod 28. At the bottom end of the drive rod 28, there is a base 210 rotatably connected. The bottom end of the base 210 is rotatably connected to the fixed ring 23. The fixed ring 23 fixes the base 210. At the same time, the base 210 limits the bottom end of the drive rod 28. Inside the drive rod 28, there are two relatively left and right limiting rods 29 rotatably connected. The drive rod 28 limits the two limiting rods 29 on both sides. Inside the limiting sleeve 3, there is a connecting rod 31 slidably connected. The limiting sleeve 3 limits the connecting rod 31. At the outer side of the bottom end of the connecting rod 31, there is a card slot 32. The pneumatic rod 2 itself expands and contracts to drive the drive rod 28 to rotate around the connection point of the drive rod 28 and the base 210. At the same time, it drives the limiting rod 29 to move obliquely up and down, thereby driving the connecting rod 31 to move synchronously. At the top end of the connecting rod 31, there are evenly distributed clamping arms 33 rotatably connected. The connecting rod 31 limits the clamping arms 33. The clamping arms 33 are slidably connected to the limiting sleeve 3. The top end of the limiting sleeve 3 limits the top end of the clamping arms 33. Thus, during the process of the clamping arms 33 retracting inward, they are forced to rotate inward under the extrusion of the limiting sleeve 3, thereby clamping and fixing the wire. At the top of the wire reel 2, there is a corresponding wire inlet hole 21. By opening the wire inlet hole 21 at the position of the wire reel 2 at the top of the clamping arms 33, the wire can pass through. In the middle of the top of the workbench 1, there is a cleaning component.

[0024] The power assembly includes a first motor 16. A sprocket 17 is provided at the rear side of the first motor 16. The driving wheel of the sprocket 17 is fixedly connected to the output end of the first motor 16, and the driven wheel of the sprocket 17 is fixedly connected to a first transmission rod 22. The driving wheel of the sprocket 17 is driven to rotate by the first motor 16. At the same time, the driven wheel is driven to rotate by chain transmission, and the first transmission rod 22 is driven to rotate by the driven wheel.

[0025] The bottom end of the first motor 16 is fixedly connected to a support plate 15. A first fixing frame 14 is fixedly connected to the rear side of the support plate 15. The first fixing frame 14 is fixedly connected to the right side of the workbench 1. The workbench 1 fixes the first fixing frame 14, and at the same time, the first fixing frame 14 fixes the support plate 15, so as to support the first motor 16.

[0026] The cleaning assembly includes a limiting frame 41. A second motor 43 is fixedly connected to the left end inside the limiting frame 41. The limiting frame 41 fixes the second motor 43. The output end of the second motor 43 is fixedly connected to a driving gear 44. A transmission gear 45 is meshed with the top end of the driving gear 44, and a toothed ring 46 is meshed with the top end of the transmission gear 45. The second motor 43 drives the toothed ring 46 to rotate by means of the driving gear 44 and the transmission gear 45. The outer end of the right side of the toothed ring 46 is rotatably connected to uniformly distributed third transmission rods 47. The bottom ends of the third transmission rods 47 are rotatably connected to a rotating plate 48. The third transmission rods 47 connect the toothed ring 46 and the rotating plate 48. A cleaning block 411 is fixedly connected to the inside of the rotating plate 48. The rotating plate 48 fixes the cleaning block 411. One end of the rotating plate 48 away from the third transmission rod 47 is fixedly connected to a second connecting rod 49. A limiting ring 42 is arranged outside the second connecting rod 49. A corresponding connecting hole 410 is opened inside the limiting ring 42. The connecting hole 410 is rotatably connected to the second connecting rod 49. The second connecting rod 49 on the rotating plate 48 is limited by the connecting hole 410 on the limiting ring 42, so as to limit one end of the rotating plate 48 close to the second connecting rod 49 and prevent position movement. The limiting ring 42 is fixedly connected to the limiting frame 41. The limiting frame 41 fixes the limiting ring 42.

[0027] Two front and rear opposite second support frames 4 are fixedly connected to the outer side of the bottom end of the limiting frame 41. The second support frames 4 are fixedly connected to the workbench 1. The limiting frame 41 is fixed to the workbench 1 through the second support frames 4.

[0028] Two left and right opposite first support frames 11 are fixedly connected to the middle side of the top end of the workbench 1. The workbench 1 supports and fixes the first support frames 11. The top ends of the first support frames 11 are rotatably connected to two up and down opposite guide rods 12. The first support frames 11 limit the guide rods 12. A wire groove 13 is opened in the middle of the guide rods 12. The wire groove 13 on the guide rods 12 limits the wire.

[0029] Working principle: When the high-efficiency enameled alloy wire cleaning device is operating, first, the wire is passed through the device sequentially from the left side, then inserted into the inner side of the clamping arm 33 through the wire inlet hole 21. After that, the air rod 27 extends itself, driving the second transmission rod 28 to rotate counterclockwise around the connection point between the second transmission rod 28 and the base 210, thereby driving the limiting rod 29 to move obliquely downward, and using the clamping groove 32 to drive the first connecting rod 31 and the clamping arm 33 to move downward. Then, the top of the limiting sleeve 3 is used to limit the clamping arm 33, so as to squeeze the outer side of the top of the clamping arm 33, forcing the clamping arm 33 to rotate inward to fix the wire. After that, the first motor 16 drives the first transmission rod 22 to rotate through the sprocket 17, and at the same time drives the wire reel 2, the internal structure and the wire to rotate through the first transmission rod 22 to wind up the wire and pull the wire. During this process, the second motor 43 drives the gear ring 46 to rotate through the driving gear 44 and the transmission gear 45, and the gear ring 46 drives the rotating plate 48 to rotate around the second connecting rod 49 through the third transmission rod 47, so as to adjust the size of the through hole opened on the inner side of the rotating plate 48, making the cleaning block 411 fit more closely with the wire. The wire moves inside the cleaning block 411, so that the cleaning block 411 cleans the wire.

[0030] The above front, back, left, right, up and down are all based on the Figure 1 description in the attached drawings of the specification. Taking the perspective of the person observing as the standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, and so on.

[0031] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the protection scope of the present invention.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency alloy enameled wire cleaning device, characterized in that, It includes a workbench (1). A pair of left-right opposite driving rods one (22) are rotatably connected to the top end of the workbench (1). A wire winding reel (2) is fixedly connected to the outer side of the middle end of the driving rod one (22). A power assembly is arranged at the front end of the right driving rod one (22). A fixing ring (23) is fixedly connected to the inner middle end of the right driving rod one (22). A connecting piece (24) is fixedly connected to the left end inside the fixing ring (23). A pair of up-down opposite fixing frames two (25) are fixedly connected to the right side of the connecting piece (24). A limiting sleeve (3) is fixedly connected to the inside of the fixing frame two (25). A hinge frame (26) is fixedly connected to the rear side of the top fixing frame two (25). An air rod (27) is rotatably connected to the rear side of the hinge frame (26). A driving rod two (28) is rotatably connected to the bottom end of the air rod (27). A base (210) is rotatably connected to the bottom end of the driving rod two (28). The bottom end of the base (210) is rotatably connected to the fixing ring (23). A pair of left-right opposite limiting rods (29) are rotatably connected to the inside of the driving rod two (28). A connecting rod one (31) is slidably connected to the inside of the limiting sleeve (3). A clamping groove (32) is formed on the outer side of the bottom end of the connecting rod one (31). A plurality of uniformly distributed clamping arms (33) are rotatably connected to the top end of the connecting rod one (31). The clamping arms (33) are slidably connected to the limiting sleeve (3). A corresponding wire inlet hole (21) is formed at the top end of the wire winding reel (2) where the clamping arms (33) are located. A cleaning assembly is arranged in the middle of the top end of the workbench (1).

2. The high-efficiency alloy enameled wire cleaning device according to claim 1, wherein The power assembly includes a motor one (16). A sprocket (17) is arranged at the rear side of the motor one (16). The driving sprocket of the sprocket (17) is fixedly connected to the output end of the motor one (16). The driven sprocket of the sprocket (17) is fixedly connected to the driving rod one (22).

3. An efficient alloy enameled wire cleaning device according to claim 2, characterized in that, A support plate (15) is fixedly connected to the bottom end of the motor one (16). A fixing frame one (14) is fixedly connected to the rear side of the support plate (15). The fixing frame one (14) is fixedly connected to the right side of the workbench (1).

4. An efficient alloy enameled wire cleaning device according to claim 3, characterized in that, The cleaning assembly includes a limiting frame (41). A motor two (43) is fixedly connected to the left end inside the limiting frame (41). The output end of the motor two (43) is fixedly connected to a driving gear (44). A driven gear (45) is meshed with the top end of the driving gear (44). A toothed ring (46) is meshed with the top end of the driven gear (45). A plurality of uniformly distributed driving rods three (47) are rotatably connected to the outer end of the right side of the toothed ring (46). A rotating plate (48) is rotatably connected to the bottom end of the driving rod three (47). A cleaning block (411) is fixedly connected to the inside of the rotating plate (48). A connecting rod two (49) is fixedly connected to the end of the rotating plate (48) far away from the driving rod three (47). A limiting ring (42) is arranged on the outer side of the connecting rod two (49). A corresponding connecting hole (410) is formed inside the limiting ring (42). The connecting rod two (49) is rotatably connected to the connecting hole (410). The limiting ring (42) is fixedly connected to the limiting frame (41).

5. The high-efficiency alloy enameled wire cleaning device according to claim 4, wherein, A pair of front and rear opposite second support frames (4) are fixedly connected to the outer side of the bottom end of the limit frame (41), and the second support frames (4) are fixedly connected to the workbench (1).

6. The high-efficiency alloy enameled wire cleaning device according to claim 5, characterized in that, A pair of left and right opposite first support frames (11) are fixedly connected to the middle side of the top end of the workbench (1). The top ends of the first support frames (11) are rotatably connected to a pair of upper and lower opposite guide rods (12), and a wire groove (13) is formed in the middle end of the guide rods (12).

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