Aluminum casting cleaning and centrifuging all-in-one machine

Abstract

The utility model provides an aluminum casting cleaning and centrifuging all-in-one machine, relates to the technical field of aluminum casting cleaning auxiliary devices, and aims to solve the problems that the labor intensity is high, the efficiency is low, the consumed time is long, and the whole aluminum casting processing period is prolonged due to the fact that manual operation is carried out in different procedures in an existing cleaning mode. Supporting legs are evenly distributed at the bottom of the working box, a cleaning box is rotatably connected in the working box, a servo motor is installed at the bottom of the working box, a rotor is rotatably connected in the servo motor, the rotor is communicated with the cleaning box, convex balls are further evenly distributed at the bottom of the cleaning box, and the convex balls are communicated with the cleaning box. A water outlet is formed in the bottom of the cleaning box, a control valve is installed at the position of the water outlet, discharging ports are evenly distributed in the inner wall of the cleaning box, electromagnetic valves are installed at the discharging ports, and a discharging pipe is installed on the working box.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum casting cleaning auxiliary devices, in particular to a centrifugal integrated machine for cleaning aluminum castings. Background Technique

[0002] During the processing and formation of aluminum alloy castings, oil and chips will adhere to the surface. The oil and chips on the surface of the aluminum alloy must be removed before processing.

[0003] Currently, when cleaning the oil and chips on the surface of aluminum alloy castings, among the longitudinally arranged cleaning tanks, generally multiple people perform manual operations to separately put in and take out aluminum castings for cleaning. In the current cleaning method, due to the manual operation of each process, the labor intensity is high, the efficiency is low, the time consumption is long, and the processing cycle of the entire aluminum casting is prolonged. Therefore, it is particularly important to design a centrifugal integrated machine for cleaning aluminum castings to solve the above technical problems. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems of the current cleaning method, which has high labor intensity, low efficiency, long time consumption, and prolongs the processing cycle of the entire aluminum casting due to manual operation of each process, and to propose a centrifugal integrated machine for cleaning aluminum castings.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A centrifugal integrated machine for cleaning aluminum castings includes a working box. The bottom of the working box is evenly provided with support feet. A cleaning box is rotatably connected in the working box. A servo motor is installed at the bottom of the working box. A rotor is rotatably connected in the servo motor. The rotor is communicated with the cleaning box. The bottom of the cleaning box is also evenly provided with convex balls. A water outlet is installed at the bottom of the cleaning box. A control valve is installed at the position of the water outlet. Drain ports are evenly distributed on the inner wall of the cleaning box. Solenoid valves are installed at the drain ports. A drain pipe is installed on the working box. A stop valve is installed on the drain pipe.

[0006] Preferably, the cleaning box is fixedly connected with a bracket. Aluminum castings are evenly distributed on the bracket. A pressing plate is movably connected to the bracket through bolts.

[0007] Preferably, the pressing plate abuts against the aluminum casting. Through holes are evenly distributed on the bracket and the pressing plate.

[0008] Preferably, a storage box is installed on the right side of the cleaning box. The storage box is filled with cleaning liquid. A mounting seat is installed on the cleaning box. A spray pipe is rotatably arranged in the mounting seat. A pumping station is installed on the storage box.

[0009] Preferably, the pumping station is connected to the storage tank through a pipeline, the pumping station is connected to the spray pipe through a delivery pipe, and a flexible hose is connected to the spray pipe.

[0010] Preferably, a cover plate is movably connected to the working box.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0012] 1. In the present utility model, during use, by installing a rotatable cleaning box structure in the working box, and then installing a bracket in the cleaning box, the aluminum casting is installed on the bracket in cooperation with a pressing plate and a bolt structure. The cleaning liquid is transported to the cleaning box by the storage tank in cooperation with a pumping station and other conveying components. At this time, the solenoid valve at the discharge port and the control valve at the water outlet position are closed, and then the servo motor drives the rotor to drive the cleaning box to rotate in the working box, so that the aluminum casting is fully mixed with the cleaning liquid to improve the cleaning effect of the aluminum casting. After the cleaning is completed, the servo motor stops working, and then the control valve and the stop valve are opened to discharge the cleaning liquid in the cleaning box. After the discharge, the servo motor is driven to move at a high speed so that the cleaning liquid in the cleaning box can be discharged in a timely and efficient manner. Compared with the conventional manual multi-process cleaning method, the technical solution adopted by the present utility model can fully clean the aluminum casting, improve the cleaning efficiency of the aluminum casting, complete the cleaning and centrifugation in one machine, optimize the existing space structure, and the overall structure is compact, which is easy for the staff to install and maintain, and solves the problems of the current cleaning method, such as large labor intensity, low efficiency, long time consumption, and extension of the entire aluminum casting processing cycle due to manual operation of each process.

[0013] 2. In the present utility model, during use, by evenly distributing through holes on the bracket and the pressing plate, the cleaning liquid can fully contact the aluminum casting. Description of the Drawings

[0014] Figure 1 It is a state diagram of the aluminum casting cleaning and centrifugation integrated machine of the present utility model without the cover plate installed;

[0015] Figure 2 It is a state diagram of the aluminum casting cleaning and centrifugation integrated machine of the present utility model with the cover plate installed;

[0016] Legend: 1. Working box; 101. Support feet; 2. Cleaning box; 201. Servo motor; 202. Rotor; 203. Convex ball; 204. Water outlet; 205. Control valve; 206. Discharge port; 207. Solenoid valve; 3. Drain pipe; 301. Stop valve; 4. Bracket; 401. Aluminum casting; 402. Pressing plate; 403. Bolt; 404. Through hole; 5. Storage tank; 501. Mounting seat; 502. Spray pipe; 503. Pumping station; 504. Pipeline; 505. Delivery pipe; 506. Flexible hose; 6. Cover plate. Detailed implementation manners

[0017] In order to more clearly understand the above objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0018] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the limitations of the specific embodiments disclosed in the following specification.

[0019] The present utility model provides a centrifugal integrated machine for cleaning aluminum castings, including a working box 1. The bottom of the working box 1 is evenly provided with support feet 101. A cleaning box 2 is rotatably connected in the working box 1. A servo motor 201 is installed at the bottom of the working box 1. A rotor 202 is rotatably connected in the servo motor 201. The rotor 202 is communicated with the cleaning box 2. The bottom of the cleaning box 2 is also evenly provided with convex balls 203. A water outlet 204 is installed at the bottom of the cleaning box 2. A control valve 205 is installed at the position of the water outlet 204. Drain ports 206 are evenly distributed on the inner wall of the cleaning box 2. Solenoid valves 207 are installed at the drain ports 206. A drain pipe 3 is installed on the working box 1. A stop valve 301 is installed on the drain pipe 3. The cleaning box 2 is fixedly connected with a bracket 4. Aluminum castings 401 are evenly distributed on the bracket 4. A pressing plate 402 is movably connected to the bracket 4 through bolts 403. A storage box 5 is installed on the right side of the cleaning box 2. A cleaning liquid is filled in the storage box 5. A mounting seat 501 is installed on the cleaning box 2. A spray pipe 502 is rotatably arranged in the mounting seat 501. A pump station 503 is installed on the storage box 5. The pump station 503 is connected to the storage box 5 through a pipeline 504. The pump station 503 is connected to the spray pipe 502 through a delivery pipe 505. A hose 506 is connected to the spray pipe 502. Through the cooperation of the spray pipe 502 and the hose 506, the cleaning liquid is conveyed into the cleaning box 2;

[0020] When the aluminum casting cleaning and centrifugal integrated machine 401 is actually used, the aluminum casting 401 to be cleaned is placed on the bracket 4, and then the staff manually operates the bolt 403 to cooperate with the pressing plate 402 to clamp and limit the aluminum casting 401 on the bracket 4. At this time, the solenoid valve 207 at the discharge port 206 is in the closed state under the control of the staff, and the control valve 205 is also in the closed state. Then, manually operate the spray pipe 502 to rotate on the mounting seat 501 until the spray pipe 502 rotates to the position above the cleaning tank 2. Then, the pump station 503 starts to work to drive the pipeline 504 to extract the cleaning liquid from the storage tank 5, and then it is transported to the position of the spray pipe 502 through the delivery pipe 505, and finally transported to the cleaning tank 2 through the hose 506. When the cleaning liquid submerges the aluminum casting 401, then the pump station 503 is closed, and then the spray pipe 502 is rotated. Then, the staff manually closes the cover plate 6 on the working box 1. The servo motor 201 drives the cleaning tank 2 to rotate in the working box 1 through the rotor 202, so that the cleaning liquid is in full contact with the aluminum casting 401, improving the cleaning effect of the aluminum casting 401. After rotating for a period of time, the servo motor 201 stops working. At this time, the stop valve 301 at the drain pipe 3 is opened to discharge the cleaning liquid in the cleaning tank 2. The discharged cleaning liquid is collected by the staff holding a collection box. After draining the cleaning liquid in the cleaning tank 2, the staff controls the solenoid valve 207 at the discharge port 206 to open, and then drives the servo motor 201 to rotate at a high speed through the rotor 202, and rotates the cleaning tank 2, so that the cleaning liquid on the aluminum casting 401 in the bracket 4 can be discharged from the discharge port 206 under the centrifugal force, improving the discharge efficiency of the cleaning liquid of the aluminum casting 401. By installing a rotatable cleaning tank 2 structure in the working box 1, and then installing a bracket 4 in the cleaning tank 2, the aluminum casting 401 is installed on the bracket 4 in cooperation with the pressing plate 402 and the bolt 403 structure. The storage tank 5 cooperates with the pump station 503 and other conveying components to transport the cleaning liquid to the cleaning tank 2. At this time, the solenoid valve 207 at the discharge port 206 and the control valve 205 at the water outlet 204 are closed. Then, the servo motor 201 drives the rotor 202 to drive the cleaning tank 2 to rotate in the working box 1, so that the aluminum casting 401 and the cleaning liquid are fully mixed to improve the cleaning effect of the aluminum casting 401. After the cleaning is completed, the servo motor 201 stops working. Then, the control valve 205 and the stop valve 301 are opened to discharge the cleaning liquid in the cleaning tank 2. After discharging, the servo motor 201 is driven to move at a high speed so that the cleaning liquid in the cleaning tank 2 can be discharged in a timely and efficient manner. Compared with the conventional multi-process cleaning method by manual labor, the technical solution adopted by the present utility model can make the aluminum casting 401 be fully cleaned, improve the cleaning efficiency of the aluminum casting 401, complete the cleaning and centrifugation in one machine, optimize the existing space structure, and the overall structure is compact, which is easy for the staff to install and maintain.

[0021] As Figure 1-2As shown, the pressing plate 402 is in contact with the aluminum casting 401. Through holes 404 are evenly distributed on both the bracket 4 and the pressing plate 402. A cover plate 6 is movably connected to the working box 1.

[0022] The effect achieved by the entire Embodiment 1 is that during use, by evenly distributing through holes 404 on the bracket 4 and the pressing plate 402, the cleaning liquid can fully contact the aluminum casting 401.

[0023] Working principle: Place the aluminum casting to be cleaned on the bracket, and then the staff manually operates the bolts to cooperate with the pressing plate to clamp and limit the aluminum casting on the bracket. At this time, the solenoid valve at the discharge port is in the closed state under the control of the staff, and the control valve is also in the closed state. Then manually operate the spray pipe to rotate on the mounting seat until the spray pipe rotates to the upper position of the cleaning tank. Then the pumping station starts to work to drive the pipeline to pump out the cleaning liquid from the storage tank, and then it is transported to the position of the spray pipe by the delivery pipe, and finally transported to the cleaning tank by the hose. When the cleaning liquid submerges the aluminum casting, then the pumping station is turned off, and then the spray pipe is rotated. Then the staff manually closes the cover plate on the working box. The servo motor drives the cleaning tank to rotate in the working box through the rotor, so that the cleaning liquid can fully contact the aluminum casting and improve the cleaning effect of the aluminum casting. After rotating for a period of time, the servo motor stops working. At this time, open the stop valve at the drain pipe to drain the cleaning liquid in the cleaning tank. The drained cleaning liquid is collected by the staff holding a collection box. After draining the cleaning liquid in the cleaning tank, the staff controls the solenoid valve at the discharge port to open, and then drives the servo motor to rotate at a high speed through the rotor to rotate the cleaning tank, so that the cleaning liquid on the aluminum casting in the bracket can be discharged from the discharge port under the action of centrifugal force, improving the discharge efficiency of the cleaning liquid of the aluminum casting.

Claims

1. A centrifugal integrated machine for cleaning aluminum castings, comprising a working box (1), and support feet (101) are evenly distributed at the bottom of the working box (1), characterized in that, A cleaning box (2) is rotatably connected in the working box (1). A servo motor (201) is installed at the bottom of the working box (1). A rotor (202) is rotatably connected in the servo motor (201). The rotor (202) is communicated with the cleaning box (2). Convex balls (203) are evenly distributed at the bottom of the cleaning box (2). A water outlet (204) is installed at the bottom of the cleaning box (2). A control valve (205) is installed at the position of the water outlet (204). Drain ports (206) are evenly distributed on the inner wall of the cleaning box (2). Solenoid valves (207) are installed at the drain ports (206). A drain pipe (3) is installed on the working box (1). A stop valve (301) is installed on the drain pipe (3).

2. The integrated centrifugal machine for cleaning aluminum castings according to claim 1, characterized in that, The cleaning box (2) is fixedly connected with a bracket (4). Aluminum castings (401) are evenly distributed on the bracket (4). A pressing plate (402) is movably connected to the bracket (4) through bolts (403).

3. The integrated centrifugal cleaning machine for aluminum castings according to claim 2, wherein, The pressing plate (402) abuts against the aluminum castings (401). Through holes (404) are evenly distributed on the bracket (4) and the pressing plate (402).

4. The integrated centrifugal cleaning machine for aluminum castings according to claim 1, characterized in that, A storage box (5) is installed on the right side of the cleaning box (2). The storage box (5) is filled with cleaning liquid. A mounting seat (501) is installed on the cleaning box (2). A spray pipe (502) is rotatably arranged in the mounting seat (501). A pumping station (503) is installed on the storage box (5).

5. The integrated centrifugal machine for cleaning aluminum castings according to claim 4, wherein The pumping station (503) is connected to the storage box (5) through a pipeline (504). The pumping station (503) is connected to the spray pipe (502) through a delivery pipe (505). A hose (506) is connected to the spray pipe (502).

6. The integrated centrifugal cleaning machine for aluminum castings according to claim 1, wherein, A cover plate (6) is movably connected to the working box (1).

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