Steel wire rope forging, compacting and clamping device

By designing the front and rear-fitting wire rope end fixing structure and hydraulic drive transmission system, the problem of steel wire strand bifurcation and separation in the wire rope forging and compacting device is solved, and the stable clamping and twisting of the wire rope is achieved, and the processing quality is improved.

CN223171845UActive Publication Date: 2025-08-01TIANJIN JINDING WIRE ROD PROD TECH DEV CO LTD
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Patent Information

Application Number
CN202421923198.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-08-01
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When used, the existing wire rope forging and compacting clamping device, the wire ropes are more likely to split and separate, affecting the overall processing effect.

Method used

A front-and-rear-fit wire rope end fixing structure is designed, with the front end being rotating and the rear end being fixed. Combined with hydraulic drive and chain belt transmission, the stable clamping and winding of the wire rope is achieved.

Benefits of technology

Effectively prevent the bifurcation and separation of multiple wire strands during the forging and compaction process of the wire rope, ensuring the processing quality of the overall wire rope.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire rope machining equipment, and discloses a steel wire rope forging, compacting and clamping device which comprises a main body frame. The forging and compacting mechanism is arranged at the main body frame; the main body frame comprises a base, stand columns are fixedly connected to the four corners of the top wall of the base respectively, a machining table is fixedly connected to the top walls of the four stand columns, a set of rear fixing frames are fixedly connected to the machining table and the rear side wall of the base, and a groove is formed in the front end of the machining table. The steel wire rope end fixing structure which is matched front and back is arranged, the matching hole or the matching groove is formed in the steel wire rope end fixing structure and can be matched with a fixed bolt fastener to fix the steel wire rope end in the steel wire rope end fixing structure, multiple steel wire strands are prevented from being forked and separated when the steel wire rope is forged, compacted and clamped, and then subsequent overall steel wire rope machining work is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire rope processing equipment, in particular to a wire rope forging, compressing and clamping device. Background Technique

[0002] A wire rope is composed of steel wires, a rope core and lubricating grease. The wire rope is first formed by twisting multiple layers of steel wires into strands, and then with the rope core as the center, a certain number of strands are twisted into a spiral rope. In material handling machinery, it is used for lifting, traction, tensioning and load bearing. At present, during the production and processing of wire ropes, forging and compressing processing is required, and thus a wire rope forging, compressing and clamping device is needed.

[0003] The existing wire rope forging, compressing and clamping device still has the following problems when in use: that is, when carrying out the forging, compressing and clamping work on the wire rope, since the wire rope is twisted by multiple steel wire strands around the rope core, when the wire rope is pressed, its multiple steel wire strands are extremely easy to fork and separate, thus affecting the overall processing work of the wire rope. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a wire rope forging, compressing and clamping device, which solves the problems put forward in the background technique.

[0005] To achieve the above object, the utility model provides the following technical solution: a wire rope forging, compressing and clamping device, including a main body frame; a forging and compressing mechanism arranged at the main body frame; the main body frame includes a base, and a column is fixedly connected to each of the four corners of the top wall of the base. A processing table is fixedly connected to the top walls of the four columns, a set of rear fixing frames are fixedly connected between the processing table and the rear side wall of the base, a groove is opened at the front end of the processing table, and a front fixing mechanism is arranged between the groove and the top end of the base. The front fixing mechanism includes fixing sleeves fixedly connected to the inner wall of the groove in a horizontal equidistant manner. A sprocket sleeve is rotatably connected inside the fixing sleeve, and two fixing seats are fixedly connected to the outer side wall of the rear end of the sprocket sleeve in an up and down symmetric manner.

[0006] As a further scheme of the utility model: a set of the rear fixing frames is three and is arranged in a horizontal equidistant manner. Through holes are opened at the upper ends of the rear fixing frames corresponding to the front sprocket sleeves, fitting grooves are opened at the upper and lower ends of the fixing seats, and fitting holes communicating with the through holes are opened at the top walls of the rear fixing frames.

[0007] As a further scheme of the utility model: a driving motor is fixedly installed at the middle position of the top wall of the base, a driving sprocket is fixedly connected to the driving end at the rear side of the driving motor, and the driving sprocket is connected to the three sprocket sleeves through three chain belts sleeved on the outside of them.

[0008] As a further solution of the utility model: The forging and compaction mechanism includes hydraulic presses symmetrically and fixedly connected to both ends of the top wall of the base. A hydraulic drive shaft is provided at the top of the hydraulic press. The movable ends above the two hydraulic drive shafts are fixedly connected to the same pressing plate, and the pressing plate is located directly above the processing table.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows.

[0010] 1. In the utility model, through the front and rear cooperating wire rope end fixing structures, which are provided with mating holes or mating grooves and can cooperate with fixing bolt fasteners to fix the wire rope ends therein, preventing the multi-wire strands of the wire rope from splitting and separating when being forged, compacted and clamped, thereby ensuring the subsequent overall wire rope processing work.

[0011] 2. In the utility model, the wire rope end fixing structure at the rear is a fixed design, which can fix the rear end of the wire rope to be processed, while the wire rope end fixing structure at the front is a rotating structure design, which can be driven to rotate by a chain belt, driving the fixed wire rope to wind, playing a role of twisting the multi-wire strands outside the wire rope around the rope core. Description of the Drawings

[0012] Figure 1 is the overall three-dimensional view of the utility model Figure 1 ;

[0013] Figure 2 is the overall three-dimensional view of the utility model Figure 2 ;

[0014] Figure 3 is the three-dimensional view of the forging and compaction mechanism of the utility model;

[0015] Figure 4 is the three-dimensional view of the main structure of the utility model.

[0016] In the figure: 1. Main body frame; 2. Forging and compaction mechanism; 3. Rear fixing frame; 4. Front fixing mechanism; 11. Base; 12. Column; 13. Processing table; 21. Hydraulic press; 22. Hydraulic drive shaft; 23. Pressing plate; 41. Driving motor; 42. Driving sprocket; 43. Fixed sleeve; 44. Sprocket sleeve; 45. Fixed seat; 46. Chain belt. Detailed Implementation Modes

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0018] Please refer to Figures 1 to 4 , in the embodiment of the present invention, a wire rope forging, compressing and clamping device includes a main body frame 1; a forging and compressing mechanism 2 disposed at the main body frame 1; the main body frame 1 includes a base 11, and a column 12 is fixedly connected to each of the four corners of the top wall of the base 11. A processing table 13 is fixedly connected to the top walls of the four columns 12. A set of rear fixing frames 3 are fixedly connected to the rear side wall of the processing table 13 and the base 11. A groove is opened at the front end of the processing table 13, and a front fixing mechanism 4 is disposed between the groove and the top end of the base 11. The front fixing mechanism 4 includes fixing sleeves 43 fixedly connected to the inner wall of the groove at equal horizontal distances. A sprocket sleeve 44 is rotatably connected in the fixing sleeve 43. The sprocket sleeve 44 is designed as a rotatable structure. Two fixing seats 45 are fixedly connected to the outer side wall of the rear end of the sprocket sleeve 44 in an up-and-down symmetrical manner. A front and rear matching wire rope end fixing structure is provided, and a matching hole or a matching groove is provided thereon, which can cooperate with a fixing bolt fastener to fix the wire rope end therein, preventing the multi-wire strands of the wire rope from bifurcating and separating during forging, compressing and clamping, and thus ensuring the subsequent overall wire rope processing work.

[0019] A set of rear fixing frames 3 are three and are arranged at equal horizontal distances. Through holes are opened at the upper ends of the rear fixing frames 3 corresponding to the front sprocket sleeves 44. Matching grooves are opened at the upper and lower ends of the fixing seats 45. A matching hole communicating with the through hole is opened on the top wall of the rear fixing frame 3. The rear end of the wire rope can be fixed through the matching holes on the three fixing seats 45 and the fixing parts, and then the wire rope passes through the sprocket sleeve 44, and the front end of the wire rope is fixed through the matching grooves on the fixing seats 45 and the fixing parts.

[0020] A driving motor 41 is fixedly installed at the middle position of the top wall of the base 11. A driving sprocket 42 is fixedly connected to the driving end at the rear side of the driving motor 41. The driving sprocket 42 is connected to the three sprocket sleeves 44 through three chain belts 46 sleeved on the outside thereof. The wire rope end fixing structure at the rear end is a fixed design, which can fix the rear end of the wire rope to be processed, while the wire rope end fixing structure at the front end is a rotating structure design. The driving motor 41 can drive the driving sprocket 42 to rotate, and then the chain belt 46 drives the rotation, driving the sprocket sleeve 44 for fixing the wire rope to perform winding work, playing a role of twisting the multi-wire strands outside the wire rope around the rope core.

[0021] The forging and compaction mechanism 2 includes hydraulic presses 21 symmetrically and fixedly connected to both ends of the top wall of the base 11. A hydraulic drive shaft 22 is provided at the top of the hydraulic press 21. The movable ends above the two hydraulic drive shafts 22 are fixedly connected to the same pressing plate 23. The pressing plate 23 is located directly above the processing table 13. The three steel wires can be driven by the hydraulic drive shafts 22 of the two hydraulic presses 21 to press the pressing plate 23 onto the processing table 13 for forging and compaction work.

[0022] The working principle of the present utility model is as follows: A steel wire rope end fixing structure that cooperates front and back is integrally provided, with a mating hole or mating groove provided thereon, which can cooperate with a fixing bolt fastener to fix the steel wire rope end therein, preventing the multi-wire strands from splitting and separating when the steel wire rope is forged and compacted and clamped, thereby ensuring the subsequent overall steel wire rope processing work. That is, the rear end of the steel wire rope can be fixed through the mating holes on the three fixing seats 45 in cooperation with the fixing parts, and then the steel wire rope passes through the sprocket sleeve 44, and the front end of the steel wire rope is fixed through the mating groove on the fixing seat 45 in cooperation with the fixing parts. Finally, the three steel wire ropes are driven by the hydraulic drive shafts 22 of the two hydraulic presses 21 to press the pressing plate 23 onto the processing table 13 for forging and compaction work. In addition, since the steel wire rope end fixing structure at the rear end is a fixed design, the rear end of the steel wire rope to be processed can be fixed, and the steel wire rope end fixing structure at the front end is a rotating structure design. The driving motor 41 can drive the driving sprocket 42 to rotate, and then the chain belt 46 drives the rotation, driving the sprocket sleeve 44 that fixes the steel wire rope to wind, playing a role in twisting the multi-wire strands outside the steel wire rope around the rope core.

[0023] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent replacements or changes should be covered within the protection scope of the present utility model.

Claims

1. A wire rope forging and compaction clamping device, comprising a main body frame (1); a forging and compaction mechanism (2) arranged at the main body frame (1); It is characterized in that: The main body frame (1) includes a base (11), and a column (12) is fixedly connected to each of the four corners of the top wall of the base (11), and a processing table (13) is fixedly connected to the top walls of the four columns (12); A set of rear fixing frames (3) are fixedly connected to the rear side wall of the processing table (13) and the base (11), a groove is formed at the front end of the processing table (13), and a front fixing mechanism (4) is arranged in the groove and at the top end of the base (11); The front fixing mechanism (4) includes fixing sleeves (43) fixedly connected to the inner wall of the groove at equal horizontal distances, a sprocket sleeve (44) is rotatably connected in the fixing sleeve (43), and two fixing seats (45) are fixedly connected to the outer side wall of the rear end of the sprocket sleeve (44) in a vertically symmetric manner.

2. The wire rope forging, compaction and clamping device according to claim 1, characterized in that: A set of the rear fixing frames (3) are three and are arranged at equal horizontal distances, and through holes are formed in the upper ends of the rear fixing frames (3) corresponding to the front sprocket sleeves (44).

3. The wire rope forging, compressing and clamping device according to claim 1, characterized in that: The upper and lower ends of the fixing seat (45) are provided with mating grooves, and mating holes communicating with the through holes are formed in the top wall of the rear fixing frame (3).

4. A wire rope forging, compressing and clamping device according to claim 1, characterized in that: A driving motor (41) is fixedly installed at the middle position of the top wall of the base (11), and a driving sprocket (42) is fixedly connected to the driving end at the rear side of the driving motor (41).

5. A wire rope forging and compaction clamping device according to claim 4, characterized in that: The driving sprocket (42) is connected to the three sprocket sleeves (44) through three chain belts (46) sleeved on the outer sides thereof.

6. The wire rope forging and compaction clamping device according to claim 1, characterized in that: The forging and compaction mechanism (2) includes hydraulic presses (21) fixedly connected to both ends of the top wall of the base (11) symmetrically.

7. The wire rope forging, compressing and clamping device according to claim 6, characterized in that: A hydraulic driving shaft (22) is arranged at the top end of the hydraulic press (21), and the movable ends above the two hydraulic driving shafts (22) are fixedly connected to the same pressing plate (23), and the pressing plate (23) is located directly above the processing table (13).