Molding positioning tool for counter-pressure casting

By designing the model positioning tool for differential die casting, using components such as clamping mechanisms and scales to achieve accurate positioning of the straight runner, the problem of difficult positioning of the straight runner is solved and the internal quality of the casting is improved.

CN223171896UActive Publication Date: 2025-08-01LUOYANG DEFU TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422426611.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-01
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

During differential die casting, the position of the runner is difficult to accurately locate, resulting in the flow of liquid aluminum during the casting process, and the internal pores and inclusions are generated, affecting the quality of the casting.

Method used

A model positioning tool for differential die casting is designed, including sand box, fixing seat, installation plate, support plate, adjustment block and positioning plate, and other components. The precise positioning of the runner is achieved through the clamping mechanism and scale ruler, and the fixing groove and positioning column assist in the fixing of the installation plate. The scale and adjustment block on the support plate cooperate to adjust the position, and the positioning holes of the positioning plate ensure the accurate positioning of the runner.

Benefits of technology

The positioning accuracy of the runner is improved, the problem of sand position offset and inconsistency is reduced, the casting process is smooth, and the internal quality of the casting is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting, and discloses a modeling positioning tool for counter-pressure casting, which comprises a sand box and a clamping mechanism, fixed seats are symmetrically welded on the outer side of the sand box, the fixed seats are connected with a mounting plate through the clamping mechanism, one side of the mounting plate is telescopically connected with a supporting plate, and the supporting plate is connected with a supporting rod. A slidable adjusting block is arranged on the surface of the supporting plate, a graduated scale is further arranged on the surface of the supporting plate, a positioning plate is connected to the lower surface of the adjusting block in a sliding mode, and a positioning hole is formed in the middle of the positioning plate. According to the modeling positioning tool for counter-pressure casting, the sand box, the fixing base and the mounting plate are arranged in a matched mode, the mounting plate can be fixed to the outer portion of the sand box, the positioning grooves and the positioning columns are matched, auxiliary positioning can be achieved when the mounting plate is fixed, and the mounting and dismounting speed is increased; and through cooperative arrangement of the supporting plate, the graduated scale and the adjusting block, the adjusting block can slide on the supporting plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a modeling positioning tooling for differential pressure casting. Background Technique

[0002] During differential pressure casting, a design scheme of burying the box for modeling after 3D printing the main sand shell is often adopted. To ensure the accurate positioning of the gating system, it is necessary to accurately position the gating system (sprue) during manual bottom box modeling to ensure the concentricity of the sprue and the 3D printed sand mold sprue and ensure smooth filling. Due to the diversity of casting shapes and structural differences, sand molds of different shapes and sizes need to be designed. At the same time, due to different casting sand mold design processes, the position of the sprue will also change.

[0003] During the production process, the positioning method of the bottom box is to measure the dimensions on both sides with a steel ruler and then position the intersection points. Due to the irregular shape of the sand box and the lack of an accurate measurement reference, there will be measurement deviations in the dimensions, resulting in inaccurate positioning points of the sprue. During box closing, the position of the sand mold will shift and the concentricity of the sprue will be inconsistent. During the pouring process, misalignment and filling will occur, which is likely to cause disorder in the flow of molten aluminum. A large amount of gas and inclusions will be wrapped inside, and pores and inclusions will be generated after solidification, affecting the internal quality of the casting. Therefore, a device is needed to solve the above problems. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a modeling positioning tooling for differential pressure casting, which solves the problem that the position of the sprue is not easy to be positioned during the pouring process.

[0005] To achieve the above object, the utility model is realized through the following technical solutions: A modeling positioning tooling for differential pressure casting includes a sand box and a clamping mechanism. Fixed seats are symmetrically welded on the outer side of the sand box. The fixed seats are connected with mounting plates through the clamping mechanism. One side of the mounting plate is telescopically connected with a support plate. A slidable adjustment block is arranged on the surface of the support plate. A scale is also arranged on the surface of the support plate. The lower surface of the adjustment block is slidably connected with a positioning plate, and a positioning hole is opened in the middle of the positioning plate.

[0006] The clamping mechanism includes a positioning groove and a positioning post. The positioning groove is opened on one side of the fixed seat, and the positioning post is detachably arranged inside the positioning groove.

[0007] Optionally, a fixing bolt is arranged on one side of the fixed seat, and the fixing bolt penetrates through the fixed seat. One end of the fixing bolt penetrating into the fixed seat is threadedly connected with the mounting plate.

[0008] Optionally, an adjusting bolt is provided on one side of the adjusting block, and a friction pad is provided on one side of the support plate to increase friction, and one end of the adjusting bolt abuts against the surface of the friction pad.

[0009] Optionally, a rotatable threaded rod is sleeved on the top of the mounting plate, a threaded hole is formed on one side of the support plate, and the threaded rod is in threaded connection with the threaded hole.

[0010] Optionally, a connecting plate is fixedly connected to one side of the mounting plate, a connecting groove is formed on one side of the support plate, and the connecting plate is slidably connected with the connecting groove.

[0011] Optionally, a protrusion is provided on the inner wall of the adjusting block for aligning with the scale.

[0012] The utility model provides a molding positioning tooling for differential pressure casting, which has the following beneficial effects:

[0013] The utility model provides a molding positioning tooling for differential pressure casting. Through the cooperative setting of the sand box, the fixed seat and the mounting plate, the mounting plate can be fixed outside the sand box. With the cooperation of the positioning groove and the positioning column, auxiliary positioning can be carried out when fixing the mounting plate, so as to improve the speed of installation and disassembly. Through the cooperative setting of the support plate, the scale and the adjusting block, the adjusting block can slide on the support plate, and the position of the adjusting block can be accurately positioned with the scale arranged on the support plate. Further, through the cooperative setting of the positioning plate and the positioning hole, the positioning plate can be driven to move together when sliding the adjusting block. Through the cooperation of two layers of positioning plates, the intersection position between the positioning holes can be found, and the position of the straight runner can be quickly positioned. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model;

[0015] Figure 2 is a schematic structural diagram of the support plate of the utility model;

[0016] Figure 3 is a schematic structural diagram of the threaded hole of the utility model;

[0017] Figure 4 is a schematic structural diagram of the adjusting block of the utility model;

[0018] Figure 5 is a schematic structural diagram of the fixed seat of the utility model.

[0019] In the figure: 1, sand box; 2, mounting plate; 3, support plate; 4, adjusting block; 5, positioning plate; 6, positioning hole; 7, fixed seat; 8, positioning groove; 9, positioning post; 10, fixing bolt; 11, adjusting bolt; 12, friction pad; 13, threaded rod; 14, threaded hole; 15, connecting plate; 16, connecting groove; 17, protruding part; 18, scale. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 to 5 , the present invention provides a technical solution: a molding positioning tooling for differential pressure casting, including a sand box 1 and a clamping mechanism. Fixed seats 7 are symmetrically welded on the outside of the sand box 1. The fixed seats 7 are connected with a mounting plate 2 through the clamping mechanism. One side of the mounting plate 2 is telescopically connected with a support plate 3. A slidable adjusting block 4 is arranged on the surface of the support plate 3. A scale 18 is also arranged on the surface of the support plate 3. The lower surface of the adjusting block 4 is slidably connected with a positioning plate 5. A positioning hole 6 is opened in the middle of the positioning plate 5;

[0022] The clamping mechanism includes a positioning groove 8 and a positioning post 9. The positioning groove 8 is opened on one side of the fixed seat 7. The positioning post 9 is detachably arranged inside the positioning groove 8.

[0023] The fixed seats 7 are arranged outside the sand box 1 during pouring. Every four form a group and are arranged in a ring with the center of the sand box 1 as the axis of symmetry. The mounting plate 2 can be inserted into the fixed seat 7. During installation, the positioning post 9 can be inserted into the positioning groove 8, and the position of the support plate 3 can be positioned so that the intersection point of the two support plates 3 coincides with the center point of the sand box 1. When the adjusting block 4 slides, the adjusting block 4 can drive the bottom positioning plate 5 to move. After the upper and lower positioning plates 5 coincide, the positioning holes 6 will intersect simultaneously. The position of the sprue can be determined through the intersecting positioning holes 6. The positioning plate 5 can slide at the bottom of the adjusting block 4, which is convenient to slide to the corresponding side according to different needs.

[0024] In this embodiment, as a preferred solution, a fixing bolt 10 is arranged on one side of the fixed seat 7, and the fixing bolt 10 penetrates through the fixed seat 7. One end of the fixing bolt 10 penetrating into the fixed seat 7 is threadedly connected with the mounting plate 2.

[0025] After the positioning post 9 is inserted into the positioning groove 8, the through hole on the mounting plate 2 is aligned with the fixing bolt 10, and the fixing bolt 10 can be threadedly engaged with the through hole on the mounting plate 2, thereby fixing the position of the mounting plate 2.

[0026] In this embodiment, as a preferred solution, an adjusting bolt 11 is provided on one side of the adjusting block 4, and a friction pad 12 is provided on one side of the support plate 3 to increase friction, and one end of the adjusting bolt 11 abuts against the surface of the friction pad 12.

[0027] After rotating the adjusting bolt 11, the adjusting bolt 11 can be abutted against one side of the support plate 3, so as to fix the position of the adjusting block 4. A fixing mechanism is also provided at the position where the positioning plate 5 is connected to the adjusting block 4 to fix the position of the positioning plate 5, making the positioning of the sprue more accurate and reducing deviation. The surface of the friction pad 12 is polished rough, so as to increase the friction force during the contact between the adjusting bolt 11 and the friction pad 12, and it is more difficult to shake during fixing.

[0028] In this embodiment, as a preferred solution, a rotatable threaded rod 13 is sleeved on the top of the mounting plate 2, a threaded hole 14 is provided on one side of the support plate 3, the threaded rod 13 is in threaded connection with the threaded hole 14, a connecting plate 15 is fixedly connected to one side of the mounting plate 2, a connecting groove 16 is provided on one side of the support plate 3, and the connecting plate 15 is slidably connected with the connecting groove 16.

[0029] The threaded rod 13 is engaged with the threaded hole 14. During the rotation of the threaded rod 13, the mounting plate 2 and the support plate 3 can be separated, so as to increase the distance between the two mounting plates 2 to adapt to sand boxes 1 of different sizes. A scale is also provided on the side surface of the connecting plate 15. After rotating the threaded rod 13, the extended length can be viewed from the side connecting plate 15. After rotating the threaded rods 13 on both sides, the two mounting plates 2 can move outward, and the moving distances of the two are the same, so as to keep the center position of the support plate 3 and the center position of the sand box 1 unchanged. The connecting plate 15 is inserted into the connecting groove 16. When the mounting plate 2 and the support plate 3 are separated, the connecting plate 15 can cover the side surface of the support plate 3 to improve the stability during support.

[0030] In this embodiment, as a preferred solution, a protrusion 17 is provided on the inner wall of the adjusting block 4 to align with the scale 18.

[0031] One end of the protrusion 17 is pointed, which is convenient for pointing to the degree on the scale 18 and is more accurate when sliding the position of the adjusting block 4.

[0032] In the present utility model, the working steps of the device are as follows:

[0033] 1. During use, according to the size of the sand box 1, rotate the threaded rods 13 on the two mounting plates 2, extend the two threaded rods 13 by the same length, and adjust the whole to a suitable length;

[0034] 2. Insert the positioning posts 9 on both sides of the mounting plate 2 into the positioning slots 8, and use the fixing bolts 10 to fix the position of the mounting plate 2. After installing the bottom support plate 3, install the top support plate 3.

[0035] 3. According to the design requirements, slide the position of the adjusting block 4, slide both layers of the adjusting block 4 to the required positions, push the positioning plate 5 at the bottom of the sliding block, so that the two layers of positioning plates 5 have an intersection point. Use tools such as a marker pen to pass through the positioning holes 6 to mark and position the intersection position, and the marked position is the sprue position.

[0036] Finally, it should also be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0037] The specific embodiments provided by the present invention have been introduced in detail above. Specific examples are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present invention.

Claims

1. A modeling positioning tooling for differential pressure casting, characterized in that: It includes a sand box (1) and a clamping mechanism. Symmetrically welded on the outside of the sand box (1) are fixed seats (7). The fixed seats (7) are connected to a mounting plate (2) through the clamping mechanism. One side of the mounting plate (2) is telescopically connected to a support plate (3). A slidable adjustment block (4) is provided on the surface of the support plate (3). A scale (18) is also provided on the surface of the support plate (3). A positioning plate (5) is slidably connected to the lower surface of the adjustment block (4). A positioning hole (6) is formed in the middle of the positioning plate (5). The clamping mechanism includes a positioning groove (8) and a positioning post (9). The positioning groove (8) is formed on one side of the fixed seat (7). The positioning post (9) is detachably arranged inside the positioning groove (8).

2. The profiling positioning tooling for differential pressure casting according to claim 1, characterized in that: A fixing bolt (10) is provided on one side of the fixed seat (7), and the fixing bolt (10) penetrates through the fixed seat (7). One end of the fixing bolt (10) penetrating into the fixed seat (7) is threadedly connected to the mounting plate (2).

3. A molding positioning tooling for differential pressure casting according to claim 1, characterized in that: An adjustment bolt (11) is provided on one side of the adjustment block (4). A friction pad (12) is provided on one side of the support plate (3) to increase friction. One end of the adjustment bolt (11) abuts against the surface of the friction pad (12).

4. A molding positioning tooling for differential pressure casting according to claim 1, characterized in that: A rotatable threaded rod (13) is sleeved on the top of the mounting plate (2). A threaded hole (14) is formed on one side of the support plate (3). The threaded rod (13) is threadedly connected to the threaded hole (14).

5. A molding positioning tooling for differential pressure casting according to claim 4, characterized in that: A connecting plate (15) is fixedly connected to one side of the mounting plate (2). A connecting groove (16) is formed on one side of the support plate (3). The connecting plate (15) is slidably connected to the connecting groove (16).

6. The profiling positioning tooling for differential pressure casting according to claim 1, wherein: A protruding portion (17) is provided on the inner wall of the adjustment block (4) to align with the scale (18).