Welding process remodeling device
By designing a welding process replacement device, using XY, Z axis and angle adjustment mechanism, the problem of welding machines frequently changing fixtures when processing different products is solved, and efficient welding of multiple models of products is achieved, and production efficiency and applicability are improved.
Patent Information
- Application Number
- CN202422419615.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing welding machines need to frequently replace welding fixtures when processing different products, resulting in low production efficiency and unable to meet the needs of large-scale production.
A welding process type replacement device is designed, including support components, bottom plate, XY adjustment mechanism, mounting base, Z-axis adjustment mechanism, mounting plate and angle adjustment mechanism. Through the combined movement of these mechanisms, the XY and Z direction adjustment and angle adjustment of the welding machine are realized, which is suitable for various models of products.
It realizes the distance and angle between the welding machine and the product without changing the welding fixture, improves production efficiency, reduces costs, is highly applicable, and is simple to operate, achieving "one machine, multiple use" and efficient production.
Smart Images
Figure CN223172221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding changeover, in particular to a welding process changeover device. Background Art
[0002] Quick changeover is an important means for modern manufacturing enterprises to improve production flexibility and response speed. In production manufacturing, in order to ensure the welding quality of a welding machine, when processing different products, it is necessary to replace the welding fixture adapted to the product. Especially when processing products with high similarity, it is necessary to frequently replace the welding fixture to adjust the distance between the welding machine and the processed product to a suitable value, which is time-consuming and laborious, seriously affecting production efficiency. Although mechanical auxiliary die change is currently added, it still cannot achieve the effect of quick die change and is difficult to meet the welding operations of a large number of products. Therefore, it is necessary to design a welding process changeover device that can be applicable to various models of products, can conveniently adjust the angle or distance between the welding machine and the processed product without replacing the welding fixture, and achieve the purpose of welding changeover. Summary of the Utility Model
[0003] In view of the above-mentioned deficiencies existing currently, the utility model provides a welding process changeover device, which can achieve the purpose of welding changeover, can be applicable to various models of products, has strong applicability, convenient adjustment, simple operation, saves time and effort, improves production efficiency, and has low cost.
[0004] To achieve the above object, the embodiments of the utility model adopt the following technical solutions:
[0005] A welding process changeover device includes a support member, a bottom plate, an XY adjustment mechanism, a mounting seat, and a welding machine. The support member, the bottom plate, the XY adjustment mechanism, and the mounting seat are connected in sequence. The welding process changeover device further includes a Z-axis adjustment mechanism, a mounting plate, and an angle adjustment mechanism. The Z-axis adjustment mechanism and the mounting plate are both mounted on the mounting seat, the Z-axis adjustment mechanism is connected to the mounting plate, the angle adjustment mechanism and the welding machine are both mounted on the mounting plate, and the angle adjustment mechanism is connected to the welding machine. The XY adjustment mechanism is used to drive the mounting seat to move in the XY directions respectively, so as to realize the XY direction adjustment of the welding machine. The Z-axis adjustment mechanism is used to drive the mounting plate to move in the Z direction, so as to realize the Z direction adjustment of the welding machine. The angle adjustment mechanism is used to drive the welding machine to rotate relative to the mounting plate, so as to realize the angle adjustment of the welding machine.
[0006] According to one aspect of the utility model, the Z-axis adjustment mechanism includes a Z-direction support and a Z-direction adjustment rod, which are connected. The Z-direction support is fixed on the mounting seat, and the mounting plate is provided with a Z-direction protrusion. One end of the Z-direction adjustment rod extends out of the Z-direction support and jacks up the Z-direction protrusion, so as to drive the mounting plate to move in the Z direction along the mounting seat.
[0007] According to one aspect of the present utility model, the welding machine is connected to the mounting plate through a movable plate, and the angle adjustment mechanism is connected to the movable plate. The movable plate is driven to rotate relative to the mounting plate through the angle adjustment mechanism, so as to realize the angle adjustment of the welding machine.
[0008] According to one aspect of the present utility model, the angle adjustment mechanism includes an adjustment bolt and an adjustment block. The adjustment bolt is threadedly connected to the adjustment block and the movable plate respectively. The adjustment block is rotatably connected to the mounting plate. By screwing the adjustment bolt, the movable plate is driven to rotate relative to the mounting plate, so as to realize the angle adjustment of the welding machine.
[0009] According to one aspect of the present utility model, the angle adjustment mechanism is a telescopic rod. One end of the telescopic rod is hinged to the mounting plate, and the other end is hinged to the movable plate. By the telescopic movement of the telescopic rod, the movable plate is driven to rotate relative to the mounting plate, so as to realize the angle adjustment of the welding machine.
[0010] According to one aspect of the present utility model, the XY adjustment mechanism includes an X-axis adjustment mechanism and a Y-axis adjustment mechanism. The X-axis adjustment mechanism is mounted on the bottom plate, and the Y-axis adjustment mechanism is mounted on one side of the X-axis adjustment mechanism. By the X-axis adjustment mechanism, the mounting seat is driven to move in the X direction, so as to realize the X-direction adjustment of the welding machine. By the Y-axis adjustment mechanism, the mounting seat is driven to move in the Y direction, so as to realize the Y-direction adjustment of the welding machine.
[0011] According to one aspect of the present utility model, the X-axis adjustment mechanism includes an X-direction support, an X-direction adjustment rod, and an X-direction slide plate. The X-direction support is fixed on the bottom plate, the X-direction support is connected to the X-direction adjustment rod, the X-direction slide plate is slidably connected to the bottom plate, and an X-direction protrusion is provided on the X-direction slide plate. By one end of the X-direction adjustment rod extending out of the X-direction support and jacking up the X-direction protrusion, the X-direction slide plate is driven to move in the X direction along the bottom plate.
[0012] According to one aspect of the present utility model, the Y-axis adjustment mechanism includes a Y-direction support and a Y-direction adjustment rod, which are connected. The Y-direction support is fixed on the X-direction slide plate, the mounting seat is slidably connected to the X-direction slide plate, and a Y-direction protrusion is provided on the mounting seat. By one end of the Y-direction adjustment rod extending out of the Y-direction support and jacking up the Y-direction protrusion, the mounting seat is driven to move in the Y direction along the X-direction slide plate.
[0013] According to one aspect of the present utility model, the X-axis adjustment mechanism further includes an X-direction limiting plate and an X-direction limiting rod. The X-direction limiting plate is fixed on the bottom plate, an X-direction limiting hole is provided on the X-direction limiting plate, one end of the X-direction limiting rod is fixed to the X-direction slide plate, and the other end is sleeved in the X-direction limiting hole.
[0014] According to one aspect of the present utility model, the Y-axis adjustment mechanism further includes a Y-direction limiting plate and a Y-direction limiting rod. The Y-direction limiting plate is fixed on the X-direction sliding plate. The Y-direction limiting plate is provided with a Y-direction limiting hole. One end of the Y-direction limiting rod is fixed to the mounting seat, and the other end is sleeved in the Y-direction limiting hole.
[0015] Advantages of the implementation of the present utility model: If the initial position is the position set for welding the first product, and at this time, if it is necessary to weld the second product and the welding positions are different, for example, the welding position is too high, then it is necessary to raise the position of the welding machine to a suitable position through the Z-axis adjustment mechanism; if the welding machine is far from the welded product at this time, then it is necessary to adjust the welding focal length (angle and position adjustment in the XY direction) through the angle adjustment mechanism and the XY adjustment mechanism to achieve the purpose of welding model change. Compared with the problem of frequently replacing welding jigs in the traditional welding process to adapt to different models of products, this device can achieve the purpose of welding model change, can be applicable to multiple models of products, and has strong applicability; at the same time, this device is convenient to adjust, simple to operate, time-saving and labor-saving, improves production efficiency, has low cost, realizes "one machine with multiple functions" and "one person with multiple machines" and high and stable production, and can help customers reduce labor input, improve assembly efficiency and increase profits. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the first angle of the present utility model;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the second angle of the present utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the third angle of the present utility model.
[0020] The names corresponding to the serial numbers in the figure are as follows:
[0021] 1. Support component; 11. Column; 12. First connecting crossbar; 13. Second connecting crossbar; 2. Base plate; 3. X-axis adjustment mechanism; 31. X-direction support; 32. X-direction adjustment rod; 33. X-direction sliding plate; 34. X-direction limiting plate; 35. X-direction limiting rod; 36. X-direction protrusion; 37. First auxiliary plate; 4. Y-axis adjustment mechanism; 41. Y-direction support; 42. Y-direction adjustment rod; 43. Y-direction limiting plate; 44. Y-direction limiting rod; 45. Y-direction protrusion; 46. Y-direction sliding plate; 5. Mounting seat; 6. Z-axis adjustment mechanism; 61. Z-direction support; 62. Z-direction adjustment rod; 63. Z-direction limiting plate; 64. Z-direction limiting rod; 65. Z-direction protrusion; 66. Second auxiliary plate; 67. Z-direction sliding plate; 7. Mounting plate; 8. Angle adjustment mechanism; 81. Adjusting bolt; 82. Adjusting block; 83. First connecting block; 84. Second connecting block; 85. Angle limiting hole; 9. Movable plate; 10. Welding machine. Detailed implementation mode
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
[0023] Embodiment 1
[0024] As Figures 1 - 3 shown, a welding process conversion device can be used as a special machine or can be connected to any existing automated assembly machine; this welding process conversion device includes a support component 1, a base plate 2, an XY adjustment mechanism, a mounting seat 5, a Z-axis adjustment mechanism 6, a mounting plate 7, an angle adjustment mechanism 8, a movable plate 9, and a welding machine 10. The support component 1, the base plate 2, the XY adjustment mechanism, and the mounting seat 5 are connected in sequence. The Z-axis adjustment mechanism 6 and the mounting plate 7 are both installed on the mounting seat 5. The Z-axis adjustment mechanism 6 is connected to the mounting plate 7. The mounting plate 7 is slidably connected to the mounting seat 5. The angle adjustment mechanism 8 is installed on the mounting plate 7. The angle adjustment mechanism 8 is connected to the movable plate 9. The movable plate 9 is rotatably connected to the mounting plate 7. The welding machine 10 is fixed on the side or the front of the movable plate 9. By driving the mounting seat 5 to move in the XY directions relative to the base plate 2 through the XY adjustment mechanism, the XY direction adjustment of the welding machine 10 is realized. By driving the mounting plate 7 to move in the Z direction relative to the mounting seat 5 through the Z-axis adjustment mechanism 6, the Z direction adjustment of the welding machine 10 is realized. By driving the movable plate 9 to rotate relative to the mounting plate 7 through the angle adjustment mechanism 8, the welding machine 10 is driven to rotate relative to the mounting plate 7, so as to realize the angle adjustment of the welding machine 10.
[0025] In this embodiment, the support member 1 includes a connecting column 11, a first connecting cross bar 12, and a second connecting cross bar 13, which are vertically connected and fixed in sequence. Among them, the connecting column 11 is arranged vertically, and the first connecting cross bar 12 and the second connecting cross bar 13 are arranged horizontally; the support member 1 is used for the installation and support of the entire device. The bottom plate 2 is fixed on the second connecting cross bar 13. The bottom plate 2 is in the shape of a square plate and is used for the connection and installation of each adjustment structure. The mounting seat 5 is integrally in the shape of an L-shaped plate, and both the mounting plate 7 and the movable plate 9 are in the shape of square plates.
[0026] In this embodiment, the XY adjustment mechanism includes an X-axis adjustment mechanism 3 and a Y-axis adjustment mechanism 4. The X-axis adjustment mechanism 3 is installed on the bottom plate 2, and the Y-axis adjustment mechanism 4 is installed on one side above the X-axis adjustment mechanism 3; by driving the mounting seat 5 to move in the X direction relative to the bottom plate 2 through the X-axis adjustment mechanism 3, the X-direction adjustment of the welding machine 10 is realized; by driving the mounting seat 5 to move in the Y direction relative to the bottom plate 2 through the Y-axis adjustment mechanism 4, the Y-direction adjustment of the welding machine 10 is realized.
[0027] In this embodiment, the X-axis adjustment mechanism 3 includes an X-direction support 31, an X-direction adjustment rod 32, an X-direction slide plate 33, an X-direction limit plate 34, and an X-direction limit rod 35; the X-direction support 31 is fixed on the side surface of the bottom plate 2, the X-direction support 31 is connected to the X-direction adjustment rod 32, the X-direction slide plate 33 is slidably connected to the bottom plate 2, an X-direction protrusion 36 is fixed on the side surface of the X-direction slide plate 33, the X-direction limit plate 34 is fixed on the other side surface of the bottom plate 2 and is arranged opposite to the X-direction protrusion 36 or the X-direction support 31, an X-direction limit hole is provided on the X-direction limit plate 34, one end of the X-direction limit rod 35 is fixed to the X-direction slide plate 33, and the other end is sleeved in the X-direction limit hole; by the front end of the X-direction adjustment rod 32 extending out of the X-direction support 31 and pushing up the X-direction protrusion 36 forward, the X-direction slide plate 33 is driven to move in the X direction along the bottom plate 2, realizing the X-direction adjustment of the welding machine 10, and at the same time, the X-direction slide plate 33 drives the X-direction limit rod 35 to move in the X-direction limit hole, playing a role in limiting.
[0028] In this embodiment, the X-axis adjustment mechanism 3 may further include a first auxiliary plate 37. The first auxiliary plate 37 is fixed directly above the bottom plate 2, and the two have the same structure and are fixed by bolts or integrally formed; the X-direction support 31 is fixed on the side surface of the first auxiliary plate 37, the X-direction slide plate 33 is slidably connected to the first auxiliary plate 37, and the X-direction limit plate 34 is fixed on the other side surface of the first auxiliary plate 37; by the front end of the X-direction adjustment rod 32 extending out of the X-direction support 31 and pushing up the X-direction protrusion 36 forward, the X-direction slide plate 33 is driven to move in the X direction along the first auxiliary plate 37, realizing the X-direction adjustment of the welding machine 10. The first auxiliary plate 37 facilitates the disassembly and assembly of the entire device and the reasonable arrangement of the structures of each component.
[0029] In this embodiment, the Y-axis adjustment mechanism 4 includes a Y-direction support 41, a Y-direction adjustment rod 42, a Y-direction limit plate 43, and a Y-direction limit rod 44. The Y-direction support 41 is fixed to the side of the X-direction slide plate 33. The Y-direction support 41 is connected to the Y-direction adjustment rod 42. The mounting seat 5 is slidably connected to the X-direction slide plate 33. A Y-direction protrusion 45 is fixed to the side of the mounting seat 5. The Y-direction limit plate 43 is fixed to the other side of the X-direction slide plate 33 and is disposed opposite to the Y-direction protrusion 45 or the Y-direction support 41. A Y-direction limit hole is provided in the Y-direction limit plate 43. One end of the Y-direction limit rod 44 is fixed to the mounting seat 5, and the other end is sleeved in the Y-direction limit hole. By the front end of the Y-direction adjustment rod 42 extending out of the Y-direction support 41 and pushing up the Y-direction protrusion 45 forward, the mounting seat 5 is driven to move in the Y direction along the X-direction slide plate 33, realizing the Y-direction adjustment of the welding machine 10. At the same time, the mounting seat 5 drives the Y-direction limit rod 44 to move in the Y-direction limit hole, playing a role in limiting.
[0030] In this embodiment, the Y-axis adjustment mechanism 4 may further include a Y-direction slide plate 46. The mounting seat 5 is fixed directly above the Y-direction slide plate 46, and the two are fixed by bolts or integrally formed. The Y-direction slide plate 46 is slidably connected to the X-direction slide plate 33. A Y-direction protrusion 45 is fixed to the side of the Y-direction slide plate 46. One end of the Y-direction limit rod 44 is fixed to the Y-direction slide plate 46, and the other end is sleeved in the Y-direction limit hole. By the front end of the Y-direction adjustment rod extending out of the Y-direction support 41 and pushing up the Y-direction protrusion 45 forward, the Y-direction slide plate 46 is driven to move in the Y direction along the X-direction slide plate 33, realizing the Y-direction adjustment of the welding machine 10. At the same time, the Y-direction slide plate 46 drives the Y-direction limit rod 44 to move in the Y-direction limit hole, playing a role in limiting. The Y-direction slide plate 46 facilitates the disassembly and assembly of the entire device and the reasonable arrangement of the structures of various components.
[0031] In this embodiment, the Z-axis adjustment mechanism 6 includes a Z-direction support 61 and a Z-direction adjustment rod 62, which are connected. The Z-direction support 61 is fixed to the side of the mounting seat 5. A Z-direction protrusion 65 is fixed to the side of the mounting plate 7. By the front end (or the top end) of the Z-direction adjustment rod 62 extending out of the Z-direction support 61 and pushing up the Z-direction protrusion 65 forward (or upward), the mounting plate 7 is driven to move in the Z direction along the mounting seat 5, realizing the Z-direction adjustment or the vertical lifting adjustment of the welding machine
[0032] In this embodiment, the Z-axis adjustment mechanism 6 further includes a Z-direction limit plate 63 and a Z-direction limit rod 64. The Z-direction limit plate 63 is fixed to the other side of the mounting base 5 and is disposed opposite to the Z-direction projection 65 or the Z-direction support 61. The Z-direction limit plate 63 is provided with a Z-direction limit hole. One end of the Z-direction limit rod 64 is fixed to the mounting plate 7, and the other end is sleeved in the Y-direction limit hole. When the front end (or the top end) of the Z-direction adjustment rod 62 extends out of the Z-direction support 61 and jacks up the Z-direction projection 65 forward (or upward), the mounting plate 7 is driven to move in the Z direction along the mounting base 5, realizing the Z-direction adjustment of the welding machine 10. At the same time, the mounting plate 7 drives the Z-direction limit rod 64 to move in the Z-direction limit hole, playing a role in limiting.
[0033] In this embodiment, the Z-axis adjustment mechanism 6 may further include a second auxiliary plate 66 and a Z-direction sliding plate 67, which are slidably connected and both are in the shape of square plates. The second auxiliary plate 66 is fixed to the side of the mounting base 5, and they are fixed by bolts or integrally formed. The mounting plate 7 is fixed to the side of the Z-direction sliding plate 67, and they are fixed by bolts or integrally formed. The Z-direction support 61 is fixed to the side of the second auxiliary plate 66, and a Z-direction projection 65 is fixed to the side of the Z-direction sliding plate 67. When the front end (or the top end) of the Z-direction adjustment rod 62 extends out of the Z-direction support 61 and jacks up the Z-direction projection 65 forward (or upward), the Z-direction sliding plate 67 and the mounting plate 7 are driven to move in the Z direction along the second auxiliary plate 66, realizing the Z-direction adjustment of the welding machine 10. The second auxiliary plate 66 and the Z-direction sliding plate 67 facilitate the disassembly and assembly of the whole device and the reasonable arrangement of the structures of each component.
[0034] In this embodiment, the X-axis adjustment mechanism 3, the Y-axis adjustment mechanism 4, and the Z-axis adjustment mechanism 6 have the same structure, that is, the X-direction support 31, the Y-direction support 41, and the Z-direction support 61 have the same structural shape; the X-direction adjustment rod 32, the Y-direction adjustment rod 42, and the Z-direction adjustment rod 62 have the same structural shape; the X-direction projection 36, the Y-direction projection 45, and the Z-direction projection 65 have the same structural shape; the X-direction limit plate 34, the Y-direction limit plate 43, and the Z-direction limit plate 63 have the same structural shape; the X-direction limit rod 35, the Y-direction limit rod 44, and the Z-direction limit rod 64 have the same structural shape, etc. The X-direction support 31 and the X-direction projection 36 are not limited to specific structural shapes and are generally in the shape of L-shaped blocks; the X-direction limit plate 34 is in the shape of a square plate, the X-direction limit hole is in the shape of a waist-shaped hole, and the X-direction limit rod 35 is in the shape of a rod.
[0035] In this embodiment, the X-direction adjustment rod 32 is a threaded rod, which is threadedly connected to the X-direction support 31. By turning the X-direction adjustment rod 32, the X-direction adjustment rod 32 moves forward relative to the X-direction support 31 and jacks up the X-direction projection 36 forward, thereby driving the X-direction sliding plate 33 to move in the X direction along the bottom plate 2, realizing the X-direction adjustment of the welding machine 10. The setting methods of the other two adjustment rods are the same as this and will not be elaborated here.
[0036] In this embodiment, the angle adjustment mechanism 8 includes an adjustment bolt 81 and an adjustment block 82. The adjustment block 82 is rotatably connected to the mounting plate 7. A first connection block 83 is integrally and vertically fixed on the adjustment block 82. A second connection block 84 is integrally and vertically fixed at the upper corner of the movable plate 9. The adjustment bolt 81 is arranged vertically, and the adjustment bolt 81 is threadedly connected to the first connection block 83 and the second connection block 84 in sequence from top to bottom. By turning the adjustment bolt 81, the movable plate 9 is driven to rotate relative to the mounting plate 7, so as to realize the angle adjustment of the welding machine 10. After the adjustment is completed, the movable plate 9 and the mounting plate 7 are fixed by using bolt or screw fasteners.
[0037] In this embodiment, the angle adjustment mechanism 8 further includes an angle limit hole 85 and an angle limit rod. The angle limit hole 85 is an arc-shaped hole, which is opened on the movable plate 9, and the angle limit hole 85 is opened at a position on the corner of the movable plate 9 close to the second connection block 84. The angle limit rod is columnar, one end of which is fixedly installed on the mounting plate 7 and the other end is clamped in the angle limit hole 85. When the movable plate 9 rotates relative to the mounting plate 7, the angle rotation of the movable plate 9 is guided and limited by the angle limit hole 85 and the angle limit rod.
[0038] In practical applications, the support member 1, the bottom plate 2, and the welding machine 10 are prior arts and will not be elaborated.
[0039] In this embodiment, if the initial position is the position set for welding the first product, and at this time if it is necessary to weld the second product and the welding positions are different, for example, the welding position is too high, then it is necessary to raise the position of the welding machine 10 to a suitable position through the Z-axis adjustment mechanism 6; if the welding machine 10 is far from the welded product at this time, then it is necessary to adjust the welding focal length (angle and XY-direction position adjustment) through the angle adjustment mechanism 8 and the XY adjustment mechanism to achieve the purpose of welding model change.
[0040] The beneficial effects of this embodiment are as follows: Compared with the problem of frequently replacing welding jigs in traditional welding processes to adapt to different models of products, this device can achieve the purpose of welding model change, can be applicable to various models of products, and has strong applicability; at the same time, this device is convenient to adjust, simple to operate, time-saving and labor-saving, improves production efficiency, has low cost, realizes "one machine with multiple functions" and "one person with multiple machines" and high and stable production, and can help customers reduce labor input, improve assembly efficiency, and expand profits.
[0041] Embodiment Two
[0042] The difference between this embodiment and the first embodiment is that the angle adjustment mechanism 8 is a telescopic rod, that is, the angle adjustment mechanism 8 does not adopt the adjustment bolt 81 and the adjustment block 82. One end of the telescopic rod is hinged to the mounting plate 7, and the other end is hinged to the movable plate 9; by telescoping the telescopic rod, the movable plate 9 is driven to rotate relative to the mounting plate 7, thereby realizing the angle adjustment of the welding machine 10.
[0043] In this embodiment, the telescopic rod adopts an electric cylinder or a pneumatic cylinder. After the angle of the welding machine 10 is adjusted, bolts or screw-like fasteners can also be used to further fix the movable plate 9 to the mounting plate 7, so as to further enhance the structural stability.
[0044] The beneficial effects of this embodiment are as follows: by setting the angle adjustment mechanism 8 as a telescopic rod, the angle adjustment is more convenient and the use is more convenient.
[0045] Embodiment Three
[0046] The difference between this embodiment and the first embodiment is that the X-direction adjustment rod 32, the Y-direction adjustment rod 42, and the Z-direction adjustment rod 62 are all telescopic adjustment rods, that is, the adjustment rods in the three directions do not adopt threaded rods. The three telescopic adjustment rods are respectively installed on the sides of the supports in the three directions, and the extending ends of the three telescopic adjustment rods respectively extend out of the three supports; by extending the three telescopic adjustment rods and pushing up the protrusions in the three directions, the adjustment of the welding machine 10 in the X-direction, Y-direction, and Z-direction is realized.
[0047] In this embodiment, the telescopic adjustment rod adopts an electric cylinder or a pneumatic cylinder.
[0048] The beneficial effects of this embodiment are as follows: by setting the X-direction adjustment rod 32, the Y-direction adjustment rod 42, and the Z-direction adjustment rod 62 as telescopic adjustment rods, the adjustment of the welding machine 10 in the three directions is more convenient and the use is more convenient.
[0049] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A welding process changeover device, comprising a support member (1), a bottom plate (2), an XY adjustment mechanism, a mounting base (5), and a welding machine (10), wherein the support member (1), the bottom plate (2), the XY adjustment mechanism, and the mounting base (5) are connected in sequence, and is characterized in that, The welding process conversion device further includes a Z-axis adjustment mechanism (6), a mounting plate (7), and an angle adjustment mechanism (8). The Z-axis adjustment mechanism (6) and the mounting plate (7) are both mounted on the mounting base (5). The Z-axis adjustment mechanism (6) is connected to the mounting plate (7). The angle adjustment mechanism (8) and the welding machine (10) are both mounted on the mounting plate (7), and the angle adjustment mechanism (8) is connected to the welding machine (10). The mounting base (5) is driven by the XY adjustment mechanism to move in the X and Y directions respectively, so as to realize the XY direction adjustment of the welding machine (10). The mounting plate (7) is driven by the Z-axis adjustment mechanism (6) to move in the Z direction, so as to realize the Z direction adjustment of the welding machine (10). The welding machine (10) is driven by the angle adjustment mechanism (8) to rotate relative to the mounting plate (7), so as to realize the angle adjustment of the welding machine (10).
2. The welding process conversion device according to claim 1, characterized in that, The Z-axis adjustment mechanism (6) includes a Z-direction support (61) and a Z-direction adjustment rod (62), which are connected. The Z-direction support (61) is fixed on the mounting base (5). A Z-direction protrusion (65) is provided on the mounting plate (7). One end of the Z-direction adjustment rod (62) extends out of the Z-direction support (61) and jacks up the Z-direction protrusion (65), so as to drive the mounting plate (7) to move in the Z direction along the mounting base (5).
3. The welding process conversion device according to claim 1, characterized in that, The welding machine (10) is connected to the mounting plate (7) through a movable plate (9). The angle adjustment mechanism (8) is connected to the movable plate (9). The movable plate (9) is driven by the angle adjustment mechanism (8) to rotate relative to the mounting plate (7), so as to realize the angle adjustment of the welding machine (10).
4. The welding process conversion device according to claim 3, characterized in that, The angle adjustment mechanism (8) includes an adjustment bolt (81) and an adjustment block (82). The adjustment bolt (81) is threadedly connected to the adjustment block (82) and the movable plate (9) respectively. The adjustment block (82) is rotatably connected to the mounting plate (7). By turning the adjustment bolt (81), the movable plate (9) is driven to rotate relative to the mounting plate (7), so as to realize the angle adjustment of the welding machine (10).
5. The welding process conversion device according to claim 3, characterized in that, The angle adjustment mechanism (8) is a telescopic rod. One end of the telescopic rod is hinged to the mounting plate (7), and the other end is hinged to the movable plate (9). By the telescopic movement of the telescopic rod, the movable plate (9) is driven to rotate relative to the mounting plate (7), so as to realize the angle adjustment of the welding machine (10).
6. The welding process conversion device according to claim 1, characterized in that, The XY adjustment mechanism includes an X-axis adjustment mechanism (3) and a Y-axis adjustment mechanism (4). The X-axis adjustment mechanism (3) is mounted on the bottom plate (2), and the Y-axis adjustment mechanism (4) is mounted on one side of the X-axis adjustment mechanism (3). The mounting base (5) is driven by the X-axis adjustment mechanism (3) to move in the X direction, so as to realize the X direction adjustment of the welding machine (10). The mounting base (5) is driven by the Y-axis adjustment mechanism (4) to move in the Y direction, so as to realize the Y direction adjustment of the welding machine (10).
7. The welding process conversion device according to claim 6, characterized in that The X-axis adjustment mechanism (3) includes an X-direction support (31), an X-direction adjustment rod (32), and an X-direction slide plate (33). The X-direction support (31) is fixed on the bottom plate (2). The X-direction support (31) is connected to the X-direction adjustment rod (32). The X-direction slide plate (33) is slidably connected to the bottom plate (2). An X-direction protrusion (36) is provided on the X-direction slide plate (33). One end of the X-direction adjustment rod (32) extends out of the X-direction support (31) and jacks up the X-direction protrusion (36), thereby driving the X-direction slide plate (33) to move in the X direction along the bottom plate (2).
8. The welding process conversion device according to claim 7, characterized in that, The Y-axis adjustment mechanism (4) includes a Y-direction support (41) and a Y-direction adjustment rod (42), which are connected to each other. The Y-direction support (41) is fixed on the X-direction slide plate (33). The mounting seat (5) is slidably connected to the X-direction slide plate (33). A Y-direction protrusion (45) is provided on the mounting seat (5). One end of the Y-direction adjustment rod (42) extends out of the Y-direction support (41) and jacks up the Y-direction protrusion (45), thereby driving the mounting seat (5) to move in the Y direction along the X-direction slide plate (33).
9. The welding process conversion device according to claim 7, characterized in that, The X-axis adjustment mechanism (3) further includes an X-direction limit plate (34) and an X-direction limit rod (35). The X-direction limit plate (34) is fixed on the bottom plate (2). An X-direction limit hole is provided on the X-direction limit plate (34). One end of the X-direction limit rod (35) is fixed to the X-direction slide plate (33), and the other end is sleeved in the X-direction limit hole.
10. The welding process conversion device according to claim 8, wherein, The Y-axis adjustment mechanism (4) further includes a Y-direction limit plate (43) and a Y-direction limit rod (44). The Y-direction limit plate (43) is fixed on the X-direction slide plate (33). A Y-direction limit hole is provided on the Y-direction limit plate (43). One end of the Y-direction limit rod (44) is fixed to the mounting seat (5), and the other end is sleeved in the Y-direction limit hole.