Marine outfitting piece manufacturing device
By designing marine outfit manufacturing devices, using sliding and translation components to fix U-shaped parts, and removing smoke and dust through vacuuming components and clean water filtering, the problem of smoke and dust pollution during welding is solved, and the welding environment is achieved clean and safe.
Patent Information
- Application Number
- CN202422097433.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The smoke generated by existing welding equipment during welding pollutes the air and interferes with vision, affecting the health of staff.
A marine outfit manufacturing device is designed, including a water tank, a sliding assembly, a pressing assembly, a vacuuming assembly and a welding assembly. The U-shaped part is fixed through the sliding assembly, the translation assembly and a welding assembly are used for welding, and the smoke is removed through the vacuuming assembly and clean water filtering.
Effectively removes smoke and dust during welding, protects the staff's sight and health, and improves the welding environment.
Smart Images

Figure CN223172227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of marine equipment manufacturing, in particular to a manufacturing device for marine outfitting parts. Background Technique
[0002] Marine outfitting parts refer to various fittings and equipment installed on ships, which are an essential and important part in the process of ship manufacturing, maintenance and operation. These outfitting parts are of various types and functions, covering multiple aspects of the ship. Generally, a marine cable drum is formed by combining and welding two U-shaped parts.
[0003] At present, the welding equipment on the market has a single function, and certain dust will be generated during the welding process. On the one hand, it will pollute the air, and on the other hand, the dust will also interfere with the operator's line of sight and is easily inhaled by the operator, affecting physical health. Therefore, the utility model proposes a manufacturing device for marine outfitting parts different from the prior art to solve the above technical problems. Content of the Utility Model
[0004] In order to improve the problems that the dust generated during the welding process mentioned above will pollute the air and interfere with the operator's line of sight, the utility model provides a manufacturing device for marine outfitting parts.
[0005] The utility model provides a manufacturing device for marine outfitting parts, adopting the following technical scheme:
[0006] A manufacturing device for marine outfitting parts includes a water tank. A plurality of through holes are formed in the top wall of the water tank. A protective frame and a sliding assembly are fixed on the top wall of the water tank. Pressing assemblies are installed at both ends of the sliding assembly. Placing racks are installed at the lower ends of the outer walls on both sides of the protective frame. Dust suction assemblies fixed to the pressing assemblies are installed on both of the two placing racks. A translation assembly is fixed at the top end of the inner cavity of the protective frame, and a welding assembly is fixed at the bottom end of the translation assembly.
[0007] By adopting the above technical scheme, the U-shaped parts are fixed at the middle position in the inner cavity of the protective frame by using the sliding assembly and the pressing assembly, and the U-shaped parts are welded by using the translation assembly and the welding assembly. During the welding process, the dust generated during the welding process is filtered and removed by using the dust suction assembly and clean water.
[0008] Optionally, the sliding assembly includes a placing plate fixed on the top wall of the water tank. Slide frames fixed to the pressing assemblies are slidably sleeved at both outer ends of the placing plate. First cylinders are installed at both sides of the top wall of the water tank, and the ends of the horizontal output shafts of the two first cylinders are fixed to the pressing assemblies.
[0009] Optionally, the pressing component includes a mounting bracket fixed to the top wall of the sliding frame. A second cylinder is fixed at the top wall position of the mounting bracket, and a pressing plate is fixed to the end of the output shaft of the second cylinder.
[0010] By adopting the above technical solution, place two groups of U-shaped parts to be welded on the top wall of the placement plate. Start the two groups of first cylinders to extend, driving the mounting brackets to slide on the top wall of the placement plate through the sliding frame until the inner walls of the two groups of mounting brackets are in mutual contact with the two groups of U-shaped parts. Then start the two groups of second cylinders to drive the pressing plates to move downward so as to cooperate with the placement plate to tightly press the U-shaped parts.
[0011] Optionally, the translation component includes a mounting frame fixed to the top wall of the inner cavity of the protective frame. A strip-shaped hole is provided at the bottom wall position of the mounting frame, and a reversible motor is fixed at the bottom wall position of the inner cavity of the mounting frame. A lead screw body is installed at the output end of the reversible motor, and a lead screw nut is installed outside the lead screw body. The bottom wall of the lead screw nut is fixed with a second mounting plate that penetrates the strip-shaped hole and is fixed to the welding component.
[0012] Optionally, the welding component includes a third cylinder fixed at the bottom wall position of the second mounting plate. A first mounting plate is fixed to the end of the output shaft of the third cylinder, and a welding torch is fixed at the bottom wall position of the first mounting plate.
[0013] By adopting the above technical solution, start the third cylinder to extend, driving the first mounting plate and the welding torch to move downward, thereby welding the U-shaped parts with the welding torch. Start the reversible motor to drive the lead screw body to rotate, which can drive the lead screw nut, the second mounting plate and the welding torch to move synchronously, facilitating welding of different positions of the U-shaped parts.
[0014] Optionally, the dust suction component includes a negative pressure fan fixed to the top wall of the placement rack. A rigid connecting pipe extending into the inner cavity of the water tank is installed at the output end of the negative pressure fan, and a telescopic hose penetrating the mounting bracket is installed at the input end of the negative pressure fan. The end of the telescopic hose is fixed with a dust suction hood connected to the inner wall of the mounting bracket.
[0015] By adopting the above technical solution, start the two groups of negative pressure fans and use the dust suction hood, the telescopic hose and the rigid connecting pipe to suck the smoke and air during the welding process and inject them into the clear water in the inner cavity of the water tank, and use the clear water to automatically filter and remove the smoke generated during the welding process.
[0016] Optionally, door bodies are hinged to both ends of the front side wall of the protective frame through hinges.
[0017] By adopting the above technical solution, it is convenient to take and place the U-shaped parts by opening and closing the door bodies.
[0018] In summary, the present utility model includes at least one of the following beneficial effects:
[0019] Start the forward and reverse motor to drive the rotation of the lead screw body, thereby driving the lead screw nut, the second mounting plate and the welding torch to move synchronously, facilitating the welding of U-shaped parts;
[0020] Start two groups of negative pressure fans and use the dust suction hood, the telescopic hose and the rigid connecting pipe to suck the fumes and air during the welding process and inject them into the clear water in the inner cavity of the water tank, and use the clear water to automatically filter and remove the fumes generated during the welding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a front view sectional structure schematic diagram of the present utility model;
[0022] Figure 2 It is a front view structure schematic diagram of the present utility model;
[0023] Figure 3 It is a right view sectional structure schematic diagram of the present utility model.
[0024] In the figure: 1, telescopic hose; 2, negative pressure fan; 3, through hole; 4, rigid connecting pipe; 5, first cylinder; 6, sliding frame; 7, welding torch; 8, placing plate; 9, pressing plate; 10, water tank; 11, placing rack; 12, mounting rack; 13, second cylinder; 14, first mounting plate; 15, forward and reverse motor; 16, third cylinder; 17, protective frame; 18, lead screw body; 19, second mounting plate; 20, lead screw nut; 21, strip hole; 22, mounting frame; 23, door body; 24, dust suction hood. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will Figures 1-3 further describe the present utility model in detail.
[0026] Please refer to the accompanying drawings in the specification Figure 1 , an embodiment provided by the present utility model: a marine outfitting part manufacturing device, including a water tank 10, a plurality of groups of through holes 3 are opened at the top wall position of the water tank 10, a protective frame 17 and a sliding assembly are fixed on the top wall of the water tank 10, the sliding assembly includes a placing plate 8, the placing plate 8 is fixed on the top wall of the water tank 10, the longitudinal section of the placing plate 8 is set as an inverted U shape, both outer ends of the placing plate 8 are slidably sleeved with sliding frames 6, and first cylinders 5 are installed at both side positions of the top wall of the water tank 10.
[0027] Please refer to the accompanying drawings in the specification Figure 1 and 2, pressing components are installed at the ends of the horizontal output shafts of the two groups of first cylinders 5. The pressing components include a mounting frame 12, which is fixed on the top wall of the sliding frame 6. The longitudinal section of the mounting frame 12 is L-shaped. A second cylinder 13 is fixed at the top wall position of the mounting frame 12, and a pressing plate 9 is fixed at the end of the output shaft of the second cylinder 13. Doors 23 are hinged at both ends of the front side wall of the protective frame 17 through hinges, and vertical handles are installed on the outer walls of the doors 23.
[0028] Open the door 23 and place two groups of U-shaped parts to be welded on the top wall of the placement plate 8. Start the two groups of first cylinders 5 to extend, driving the mounting frame 12 to slide on the top wall of the placement plate 8 through the sliding frame 6 until the inner walls of the two mounting frames 12 are in contact with the two groups of U-shaped parts. Start the two groups of second cylinders 13 to drive the pressing plate 9 to move downward so as to cooperate with the placement plate 8 to tightly press the U-shaped parts, facilitating the fixation of the positions of the U-shaped parts during the welding process.
[0029] Please refer to the drawings in the specification Figure 1 and 3 , a translation component is fixed at the top end of the inner cavity of the protective frame 17. The translation component includes a mounting frame 22, which is fixed at the middle position of the top wall of the inner cavity of the protective frame 17. A strip-shaped hole 21 is opened at the bottom wall position of the mounting frame 22. A positive and negative motor 15 is fixed at the bottom wall position of the inner cavity of the mounting frame 22, and a lead screw body 18 is installed at the output end of the positive and negative motor 15. A lead screw nut 20 is installed outside the lead screw body 18, and a second mounting plate 19 passing through the strip-shaped hole 21 is fixed at the bottom wall of the lead screw nut 20.
[0030] Please refer to the drawings in the specification Figure 1 and 3 , a welding component is fixed at the bottom end of the second mounting plate 19. The welding component includes a third cylinder 16, which is fixed at the bottom wall position of the second mounting plate 19. A first mounting plate 14 is fixed at the end of the output shaft of the third cylinder 16, and a welding torch 7 is fixed at the bottom wall position of the first mounting plate 14.
[0031] Start the third cylinder 16 to extend, driving the first mounting plate 14 and the welding torch 7 to move downward, thereby welding the U-shaped parts with the welding torch 7. Start the positive and negative motor 15 to drive the lead screw body 18 to rotate, which can drive the lead screw nut 20, the second mounting plate 19 and the welding torch 7 to move synchronously, facilitating the welding of different positions of the U-shaped parts.
[0032] Please refer to the drawings in the specification Figure 1 and 3, placing racks 11 are installed at the lower ends of the outer walls on both sides of the protective frame 17, dust suction components are installed on both groups of placing racks 11, the dust suction component includes a negative pressure fan 2, the negative pressure fan 2 is fixed on the top wall of the placing rack 11, a rigid connecting pipe 4 extending into the inner cavity of the water tank 10 is installed at the output end of the negative pressure fan 2, a telescopic hose 1 penetrating through the mounting frame 12 is installed at the input end of the negative pressure fan 2, and a dust suction hood 24 connected to the inner wall of the mounting frame 12 is fixed at the end of the telescopic hose 1.
[0033] Start the two groups of negative pressure fans 2 and use the dust suction hood 24, telescopic hose 1 and rigid connecting pipe 4 to suck the fumes and air during the welding process and inject them into the clear water in the inner cavity of the water tank 10, and use the clear water to automatically filter and remove the fumes generated during the welding process.
[0034] Working principle: When using this marine outfitting part manufacturing device, inject an appropriate amount of clear water into the inner cavity of the water tank 10 through multiple groups of through holes 3, open the door body 23 and place two groups of U-shaped parts to be welded on the top wall of the placing plate 8. Start the two groups of first cylinders 5 to extend, driving the mounting frame 12 to slide on the top wall of the placing plate 8 through the sliding frame 6 until the inner walls of the two groups of mounting frames 12 are in mutual contact with the two groups of U-shaped parts. Start the two groups of second cylinders 13 to drive the pressing plate 9 to move downward so as to cooperate with the placing plate 8 to tightly press the U-shaped parts. Start the third cylinder 16 to extend, driving the first mounting plate 14 and the welding torch 7 to move downward so as to weld the U-shaped parts with the welding torch 7.
[0035] Start the positive and negative motor 15 to drive the lead screw body 18 to rotate, thereby driving the lead screw nut 20 to move synchronously in the inner cavity of the mounting frame 22. Under the action of the lead screw nut 20, the second mounting plate 19 can be driven to move horizontally in the strip-shaped hole 21, and then the welding torch 7 can be driven to move synchronously, facilitating welding of different positions of the U-shaped parts.
[0036] During the welding process, start the two groups of negative pressure fans 2 and use the dust suction hood 24, telescopic hose 1 and rigid connecting pipe 4 to suck the fumes and air during the welding process and inject them into the clear water in the inner cavity of the water tank 10, and use the clear water to automatically filter and remove the fumes generated during the welding process.
[0037] The standard parts used in this utility model document can all be purchased from the market. Each component in this utility model document can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, no specific description will be made here.
[0038] The above are all preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present utility model shall be covered within the protection scope of the present utility model.
Claims
1. A marine outfitting part manufacturing device, comprising a water tank (10), characterized in that: Multiple groups of through holes (3) are provided in the top wall of the water tank (10). A protective frame (17) and a sliding assembly are fixed to the top wall of the water tank (10). Pressing assemblies are installed at both ends of the sliding assembly. Placing racks (11) are installed at the lower ends of the outer walls on both sides of the protective frame (17). Dust suction assemblies fixed to the pressing assemblies are installed on both of the two placing racks (11). A translation assembly is fixed to the top end of the inner cavity of the protective frame (17). A welding assembly is fixed to the bottom end of the translation assembly.
2. The manufacturing device for a marine outfitting part according to claim 1, wherein: The sliding assembly includes a placing plate (8). The placing plate (8) is fixed to the top wall of the water tank (10). Slide frames (6) fixed to the pressing assemblies are slidably sleeved on both outer ends of the placing plate (8). First cylinders (5) are installed at both sides of the top wall of the water tank (10). The ends of the horizontal output shafts of the two first cylinders (5) are fixed to the pressing assemblies.
3. The manufacturing device for a marine outfitting part according to claim 2, characterized in that: The pressing assembly includes a mounting frame (12). The mounting frame (12) is fixed to the top wall of the slide frame (6). A second cylinder (13) is fixed to the top wall of the mounting frame (12). A pressing plate (9) is fixed to the end of the output shaft of the second cylinder (13).
4. The manufacturing device of a marine outfitting part according to claim 3, characterized in that: The dust suction assembly includes a negative pressure fan (2). The negative pressure fan (2) is fixed to the top wall of the placing rack (11). A rigid connecting pipe (4) extending into the inner cavity of the water tank (10) is installed at the output end of the negative pressure fan (2). A telescopic hose (1) penetrating through the mounting frame (12) is installed at the input end of the negative pressure fan (2). A dust suction hood (24) connected to the inner wall of the mounting frame (12) is fixed to the end of the telescopic hose (1).
5. A manufacturing device for marine outfitting parts according to claim 1, characterized in that: The translation assembly includes a mounting frame (22). The mounting frame (22) is fixed to the top wall of the inner cavity of the protective frame (17). A strip-shaped hole (21) is provided in the bottom wall of the mounting frame (22). A positive and negative motor (15) is fixed to the bottom wall of the inner cavity of the mounting frame (22). A lead screw body (18) is installed at the output end of the positive and negative motor (15). A lead screw nut (20) is installed outside the lead screw body (18). A second mounting plate (19) penetrating through the strip-shaped hole (21) and fixed to the welding assembly is fixed to the bottom wall of the lead screw nut (20).
6. The manufacturing device for a marine outfitting part according to claim 5, characterized in that: The welding assembly includes a third cylinder (16). The third cylinder (16) is fixed to the bottom wall of the second mounting plate (19). A first mounting plate (14) is fixed to the end of the output shaft of the third cylinder (16). A welding torch (7) is fixed to the bottom wall of the first mounting plate (14).
7. A marine outfitting part manufacturing device according to claim 1, characterized in that: Doors (23) are hinged to both ends of the front side wall of the protective frame (17) through hinges.