Assembling, welding and detecting tool for special-shaped cavity

By designing special-shaped cavity welding and testing tooling, and using telescopic and sliding detection rod structures, precise control of docking and detection hole positions is achieved, the process accuracy problem of large structural parts is solved, and processing accuracy and production efficiency are improved.

CN223172254UActive Publication Date: 2025-08-01新乡市航宏航空机电设备有限公司
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Patent Information

Application Number
CN202422008445.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-01
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Traditional welding and testing methods are difficult to meet the process accuracy requirements of large structural parts, resulting in low welding quality, reduced production efficiency and safety hazards.

Method used

A special-shaped cavity welding and testing tool is designed, including a base, a vertical support plate, a flange positioning member and a positioning rod. It adopts a telescopic structure and a sliding detection rod to achieve precise control of the docking and detection hole position and reduce human error.

Benefits of technology

It improves processing accuracy, shortens production cycle, improves production efficiency, and can quickly adapt to the processing needs of complex special-shaped cavity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223172254U_ABST
Patent Text Reader

Abstract

The special-shaped cavity assembling, welding and detecting tool comprises a base, three vertical supporting plates are fixedly arranged on the upper surface of the base, the upper ends of the three vertical supporting plates are each connected with a flange positioning piece through a first fixing bolt, and a jacking head is fixedly connected with the telescopic end of a telescopic rod. According to the telescopic structure, different components can be rapidly replaced, the production cycle is shortened, the production efficiency is improved, flange positioning pieces on the left side and the right side correspond to each other, a first positioning rod is fixedly arranged on a vertical supporting plate on the right side, an upper end lug plate positioning piece is arranged on the rear side of the upper surface of the base, and therefore the shapes and sizes of the components are controlled, personal errors are reduced, and the production efficiency is improved. And the upper end lug plate positioning piece comprises a handheld end and a sliding positioning rod, the handheld end and the sliding positioning rod are fixedly connected to form a whole, the whole device can rapidly adapt to a complex special-shaped cavity, and therefore machining becomes possible.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding of cavities with different shapes, in particular to a welding and detection tooling for assembling cavities with different shapes. Background Technique

[0002] For some large structural parts with important functions, due to their complex shapes and internal structures, traditional welding and detection methods are difficult to meet the process accuracy requirements. However, welding is an indispensable link in the manufacturing process of these structural parts, and the welding quality is directly related to the safety and stability of the entire structure. The low welding quality under traditional processes reduces production efficiency and has certain potential safety hazards, threatening engineering safety. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a welding and detection tooling for assembling cavities with different shapes, which can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a welding and detection tooling for assembling cavities with different shapes, including a base, on the upper surface of which three vertical support plates are fixedly arranged. The upper ends of the three vertical support plates are respectively connected with a flange positioning part through a first fixing bolt. The flange positioning parts on the left and right sides correspond to each other. A first positioning rod is fixedly arranged on the right vertical support plate, and an upper end ear plate positioning part is arranged at the rear side of the upper surface of the base.

[0005] Further, the welding and detection tooling for assembling cavities with different shapes is characterized in that: the flange positioning part includes a tightening head and a telescopic rod, and the tightening head is fixedly connected with the telescopic end of the telescopic rod.

[0006] Further, the welding and detection tooling for assembling cavities with different shapes is characterized in that: the upper end ear plate positioning part includes a handheld end, a sliding positioning rod and a second vertical support plate. The second vertical support plate is arranged on the upper surface of the base. An inclined sliding through hole is arranged at the upper end of the second vertical support plate. A sliding positioning rod is slidably connected inside the sliding through hole, and a second fixing bolt for locking and fixing the sliding positioning rod is arranged at the upper end of the second vertical support plate. The handheld end is fixedly connected with the sliding positioning rod.

[0007] Further, the welding and detection tooling for assembling cavities with different shapes is characterized in that: the tightening head is fixed to the telescopic rod through a bolt, and the tightening head is of a boss-shaped structure.

[0008] Further, the welding and detection tooling for assembling cavities with different shapes is characterized in that: the first positioning rod includes a sliding detection rod slidably connected with the vertical support plate, and a handheld handle is arranged at one end of the sliding detection rod.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: The welding and detection tooling for the heterogeneous cavity body group has the following advantages: The welding and detection tooling for the heterogeneous cavity body group controls the shape and size of the control components by butting with the pressing head and detecting the hole positions and butting states, thereby reducing human errors and improving the processing accuracy of products. At the same time, the flange positioning member has a telescopic rod structure, so it has a telescopic function, and thus different components can be quickly replaced, thereby shortening the production cycle and improving production efficiency. At the same time, the overall structure of the tooling can quickly adapt to complex heterogeneous cavity bodies, making processing possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a schematic structural diagram of the present utility model;

[0011] Figure 2 is a schematic side view of the structure of the present utility model;

[0012] Figure 3 is an enlarged structural diagram of the flange fixing member of the present utility model;

[0013] Figure 4 is an enlarged structural diagram of a positioning rod of the present utility model;

[0014] Figure 5 is an enlarged structural diagram of the upper end ear plate positioning member of the present utility model.

[0015] In the figure: 1 base, 2 vertical support plate, 3 flange fixing member, 31 pressing head, 32 telescopic rod, 4 positioning rod one, 41 sliding detection rod, 42 hand-held handle, 5 upper end ear plate positioning member, 51 hand-held end, 52 sliding positioning rod, 53 vertical positioning plate two, 54 fixing bolt two, 6 fixing bolt one. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1-3, the present utility model provides a technical solution: a welding and detection tooling for a cavity with different shapes, including a base 1. Three vertical support plates 2 are fixedly arranged on the upper surface of the base 1. The upper ends of the three vertical support plates 2 are respectively connected with a flange positioning member 3 through a first fixing bolt 6. The flange positioning member 3 includes a tightening head 31 and a telescopic rod 32. The tightening head 31 is fixed to the telescopic rod 32 through a bolt. The tightening head 31 is in a boss-like structure and is fixedly connected to the telescopic end of the telescopic rod 32. This telescopic structure allows for the quick replacement of different components, shortens the production cycle, improves production efficiency, and the flange positioning members 3 on the left and right sides correspond to each other. A first positioning rod 4 is fixedly arranged on the right vertical support plate 2. The first positioning rod 4 includes a sliding detection rod 41 slidably connected to the vertical support plate 2. One end of the sliding detection rod 41 is provided with a hand-held handle 42. A positioning member for the upper end ear plate 5 is arranged at the rear side of the upper surface of the base 1. The positioning member for the upper end ear plate 5 includes a hand-held end 51, a sliding positioning rod 52, and a second vertical support plate 53. The second vertical support plate 53 is arranged on the upper surface of the base 1. An inclined sliding through hole is provided at the upper end of the second vertical support plate 53. The sliding positioning rod 52 is slidably arranged inside the sliding through hole, and a second fixing bolt 54 for locking and fixing the sliding positioning rod 52 is provided at the upper end of the second vertical support plate 53. The hand-held end 51 is fixedly connected to the sliding positioning rod 52. Multiple positioning rods are used for positioning to control the shape and size of the components, thereby reducing human error and improving the processing accuracy of the products. The entire device can quickly adapt to complex cavities with different shapes, making processing possible.

[0018] During use: The telescopic rod 32 of the flange positioning member 3 is telescoped to determine the spatial position of the component to be processed, and the component to be processed is fixedly clamped through the tightening head 31. At this time, the hand-held handle 42 and the hand-held end 51 are pushed to adjust the position and direction of the sliding detection rod 41 and the sliding positioning rod 52 to accurately dock with the positioning holes on the component to be processed, thereby correcting and detecting the spatial shape of the component to be processed. After the positioning and detection results are accurate, operations such as welding can be carried out.

[0019] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model.

Claims

1. A welding and inspection tooling for a cavity with different shapes, comprising a base (1), characterized in that: On the upper surface of the base (1), three vertical support plates (2) are fixedly arranged. The upper ends of the three vertical support plates (2) are respectively connected with a flange positioning member (3) through a first fixing bolt (6). The flange positioning members (3) on the left and right sides correspond to each other. A first positioning rod (4) is fixedly arranged on the right vertical support plate (2). At the rear side of the upper surface of the base (1), there is an upper end ear plate positioning member (5).

2. The welding and inspection tooling for a cavity group with different cavities according to claim 1, wherein: The flange positioning member (3) includes a tightening head (31) and a telescopic rod (32). The tightening head (31) is fixedly connected to the telescopic end of the telescopic rod (32).

3. The welding and detection tooling for a cavity body group with different cavities according to claim 1, characterized in that: The upper end ear plate positioning member (5) includes a handheld end (51), a sliding positioning rod (52), and a second vertical support plate (53). The second vertical support plate (53) is arranged on the upper surface of the base (1). An inclined sliding through hole is provided at the upper end of the second vertical support plate (53). A sliding positioning rod (52) is slidably connected inside the sliding through hole. And a second fixing bolt (54) for locking and fixing the sliding positioning rod (52) is provided at the upper end of the second vertical support plate (53). The handheld end (51) is fixedly connected to the sliding positioning rod (52).

4. The welding and detection tooling for a cavity body with different cavities according to claim 2, wherein: The tightening head (31) is fixed to the telescopic rod (32) by a bolt. The tightening head (31) has a boss-like structure.

5. The welding and detection tooling for a cavity group with different cavities according to claim 1, characterized in that: The first positioning rod (4) includes a sliding detection rod (41) slidably connected to the vertical support plate (2). A handheld handle (42) is provided at one end of the sliding detection rod (41).