Gas pipeline welding butt joint device

By designing a gas pipeline welding butt device, using structures such as top plate, support rod and electric push rod, the problem of difficulty in horizontal docking of the ends of the pipeline is solved, and the effect of simplifying welding operations and improving welding quality is achieved.

CN223172322UActive Publication Date: 2025-08-01SHENYANG SANQUAN ENG SUPERVISION CONSULTING CO LTD
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Patent Information

Application Number
CN202421907481.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-08-01
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the welding process of gas pipelines, it is difficult to maintain horizontal docking at the ends of the pipelines, resulting in uneven welding and increasing work difficulty.

Method used

A gas pipeline welding butt device is designed, using structures such as top plate, support rod, vertical rod, cylinder and push rod, to maintain horizontal butt by lifting and moving the end of the pipeline, and to increase clamping stability by using rubber blocks and universal wheels.

Benefits of technology

The horizontal docking of the ends of the pipeline is achieved, the welding process is simplified, and the welding quality and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fuel gas pipeline welding butt joint device which comprises a top plate, supporting rods are fixedly assembled at the four corners of the bottom face of the top plate, ejector rods are fixedly assembled on the two sides of the bottom face of the top plate, sliding grooves are formed in the surfaces of the ejector rods, and two sliding blocks are connected to the inner walls of the sliding grooves in a sliding and clamping mode. A first electric push rod is started, the first electric push rod begins to extend and pushes a connecting rod to move, the connecting rod drives vertical rods on the two sides to move together till the ends of the two pipelines are attached together, at the moment, the supporting structures are started again, the supporting structures on the two sides are withdrawn from the lower portions of the pipelines, and under the action of gravity, the pipelines move downwards; at the moment, the sleeve moves downwards along the outer wall of the vertical rod, the two sections of pipelines are located at the same horizontal position, the connected position is welded, the two sections of pipelines are both kept in the horizontal direction, welding treatment is facilitated, and after a part of the pipelines are welded, the butt joint device can be taken down, and the pipelines are rotated to continue welding treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas pipeline connection, and specifically relates to a gas pipeline welding butt joint device. Background Art

[0002] The urban natural gas transmission and distribution system refers to a system consisting of all facilities from the gate station to the user, including the gate station or gas source plant compressor station, gas storage facilities, pressure regulating devices, transmission and distribution pipelines, metering devices, management facilities, monitoring systems, etc. In order to meet the large demand for gas, a large number of gas pipelines will be needed in the transportation process. During the connection process of the gas pipelines, the ends need to be welded. During welding, a welding docking device will be used to connect the two sections of gas pipelines to be welded together. However, in this process, the gas pipelines need to be lifted up when docking. When moving, the gas pipelines are usually long in size. Only the ends of the pipelines are lifted up, and the pipeline as a whole is in an inclined state. It is impossible to ensure that the pipe ends of the two sections of the pipeline are at the same level, which increases the difficulty of the welding process and easily causes problems such as uneven welds during welding. Utility Model Content

[0003] The purpose of the utility model is to provide a gas pipeline welding and butting device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas pipeline welding and docking device, comprising a top plate, the four corners of the bottom surface of the top plate are fixedly equipped with support rods, and both sides of the bottom surface of the top plate are fixedly equipped with top rods, the surface of the top rod is provided with a slide groove, the inner wall of the slide groove is slidably clamped with two sliders, the bottom ends of the two sliders are fixedly equipped with vertical rods, and a connecting rod is fixedly equipped between the two vertical rods on the same side, and the bottom ends of the top rod are fixedly equipped with a base, the surface of the base is fixedly equipped with one end of an electric push rod, and the other end of the electric push rod is fixedly assembled between the connecting rod, the outer wall of the vertical rod is movably sleeved with a sleeve, and the side of the sleeve is fixedly equipped with two cylinders, and the other ends of the two cylinders are fixedly equipped with a top block, and the bottom ends of the side surfaces of the two vertical rods close to each other are equipped with a supporting structure.

[0005] Preferably, the lifting structure includes a second electric push rod, which is fixedly mounted on the vertical pole, and the other end of the second electric push rod is fixedly mounted with a support plate, the side of the support plate is an inclined surface, and the bottom surface of the support plate is provided with a groove, the inner wall of the groove is rotatably equipped with two universal wheels, and the surface of the support plate is fixedly mounted with a rubber block.

[0006] Preferably, a support is fixedly assembled between the second electric push rod and the vertical pole.

[0007] Preferably, a gasket is fixedly assembled at the bottom end of the support rod.

[0008] Preferably, the top block is made of rubber.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: For a gas pipeline welding and butt-jointing device, when welding and connecting gas pipelines, place the top plate above the two ends of the gas pipelines. At this time, the support rod supports the top plate. Through the cooperation of the lifting structure and the vertical rod, start the lifting structure to lift the end of the gas pipeline. Start the lifting structure to lift the end of the gas pipeline, so that the position of the end is far from the placed plane. At this time, start the cylinder. After the cylinder extends, it will push the top block against the pipeline to clamp the pipeline. After the clamping is completed, through the cooperation of the first electric push rod and the sliding groove and the slider, start the first electric push rod. The first electric push rod starts to extend, pushing the connecting rod to move. The connecting rod drives the two vertical rods on both sides to move together. At this time, the slider moves on the inner wall of the sliding groove. The two first electric push rods on both sides extend simultaneously, driving the two sections of pipelines to move towards the middle position until the two pipeline ends are fitted together. At this time, start the lifting structure again to withdraw the two lifting structures from below the pipeline. At this time, under the action of gravity, the pipeline moves downward. At this time, the sleeve moves downward along the outer wall of the vertical rod. The two sections of pipelines are in the same horizontal position. At this time, weld the connected position. The two sections of pipelines are both kept in the horizontal direction, which is convenient for welding treatment. After welding a part, the butt-jointing device can be removed, and the pipeline can be rotated to continue welding treatment. The operation is simple and the practical performance is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 is a schematic structural diagram of the present utility model.

[0011] Figure 2 is a schematic side view of the structure of the present utility model.

[0012] In the figure: 1, top plate; 2, support rod; 3, top rod; 4, sliding groove; 5, slider; 6, vertical rod; 7, connecting rod; 8, base; 9, first electric push rod; 10, sleeve; 11, cylinder; 12, top block; 13, second electric push rod; 14, support plate; 15, universal wheel; 16, rubber block; 17, gasket; 18, support. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0013] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0014] Please refer toFigure 1-2 , the present utility model provides a technical solution: a gas pipeline welding docking device, including a top plate 1. Four corners of the bottom surface of the top plate 1 are fixedly assembled with support rods 2. Both sides of the bottom surface of the top plate 1 are fixedly assembled with ejector rods 3. A chute 4 is provided on the surface of the ejector rod 3. Two sliders 5 are slidably clamped on the inner wall of the chute 4. The bottom ends of the two sliders 5 are fixedly assembled with vertical rods 6. A connecting rod 7 is fixedly assembled between the two vertical rods 6 on the same side. Both sides of the bottom end of the ejector rod 3 are fixedly assembled with bases 8. One end of an electric push rod is fixedly assembled on the surface of the base 8, and the other end of the electric push rod is fixedly assembled with the connecting rod 7. A sleeve 10 is movably sleeved on the outer wall of the vertical rod 6. Two cylinders 11 are fixedly assembled on the side surface of the sleeve 10. The other ends of the two cylinders 11 are fixedly assembled with a top block 12. Lifting structures are installed at the bottom ends of the side surfaces of the two vertical rods 6 close to each other.

[0015] When welding and connecting the gas pipeline, place the top plate 1 above the two ends of the gas pipeline. At this time, the support rods 2 support the top plate 1. The positions of the top plate 1 and the two sections of gas pipeline are as Figure 2 shown in the figure. Start the lifting structure to lift the end of the gas pipeline. Start the lifting structure to lift the end of the gas pipeline, so that the position of the end is away from the placement plane. At this time, start the cylinder 11. After the cylinder 11 extends, it pushes the top block 12 against the pipeline to clamp the pipeline. After the clamping is completed, start the first electric push rod 9. The first electric push rod 9 starts to extend, pushing the connecting rod 7 to move. The connecting rod 7 drives the two vertical rods 6 on both sides to move together. At this time, the slider 5 moves on the inner wall of the chute 4. The two first electric push rods 9 on both sides extend simultaneously, driving the two sections of pipelines to move towards the middle position until the ends of the two pipelines fit together. At this time, start the lifting structure again to withdraw the two lifting structures from below the pipeline. At this time, under the action of gravity, the pipeline moves downward. At this time, the sleeve 10 moves downward along the outer wall of the vertical rod 6. The two sections of pipelines are in the same horizontal position. At this time, weld the connection position.

[0016] Specifically, the lifting structure includes a second electric push rod 13. The second electric push rod 13 is fixedly assembled on the vertical rod 6. The other end of the second electric push rod 13 is fixedly assembled with a support plate 14. The side surface of the support plate 14 is an inclined surface. A groove is provided on the bottom surface of the support plate 14. Two universal wheels are rotatably assembled on the inner wall of the groove. A rubber block 16 is fixedly assembled on the surface of the support plate 14.

[0017] The lifting structure can lift the end of the pipeline away from the placed plane, facilitating the movement of the pipeline. During use, the pipeline is placed between two pallets 14 on the same side. The inclined surfaces on the two pallets 14 are close to the pipeline. The second electric push rod 13 is activated, and the second electric push rod 13 starts to extend, pushing the pallet 14 to move. The universal wheels at the bottom of the pallet 14 roll along the placed plane. First, the pipeline contacts the inclined surface on the pallet 14, and the two pallets 14 on both sides move towards the middle simultaneously until the pipeline is placed on the rubber block 16 on the pallet 14. The rubber block 16 deforms due to its own elastic properties, preventing the pipeline from moving to both sides.

[0018] Specifically, a support 18 is fixedly assembled between the second electric push rod 13 and the vertical rod 6.

[0019] Fixing and installing the support 18 at the connection position between the second electric push rod 13 and the vertical rod 6 can reinforce the connection position and improve the stability of the second electric push rod 13.

[0020] Specifically, a gasket 17 is fixedly assembled at the bottom end of the support rod 2.

[0021] Fixing the gasket 17 at the bottom end of the support rod 2 improves the stability of the bottom end of the support rod 2.

[0022] Specifically, the top block 12 is made of rubber.

[0023] The top block 12 made of rubber can increase the contact friction force with the pipeline during use and enhance the clamping effect.

[0024] Working principle: Place the top plate 1 above the gas pipelines at both ends. Activate the lifting structure to lift the ends of the gas pipelines. Activate the lifting structure to lift the ends of the gas pipelines, making the positions of the ends away from the placed plane. At this time, activate the cylinder 11. After the cylinder 11 extends, it pushes the top block 12 against the pipeline to clamp the pipeline. After clamping, activate the first electric push rod 9. The first electric push rod 9 starts to extend, pushing the connecting rod 7 to move. The connecting rod 7 drives the two vertical rods 6 on both sides to move together. At this time, the slider 5 moves on the inner wall of the chute 4. The two first electric push rods 9 on both sides extend simultaneously, driving the two sections of the pipeline to move towards the middle position until the ends of the two pipelines are fitted together. At this time, activate the lifting structure again to withdraw the two lifting structures from below the pipeline. At this time, under the action of gravity, the pipeline moves downward. At this time, the sleeve 10 moves downward along the outer wall of the vertical rod 6. The two sections of the pipeline are at the same horizontal position. At this time, weld the connection position.

[0025] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gas pipeline welding butt joint device, comprising a top plate (1), characterized in that: The bottom corners of the top plate (1) are fixedly assembled with support rods (2), both sides of the bottom surface of the top plate (1) are fixedly assembled with ejector rods (3), a chute (4) is formed on the surface of the ejector rod (3), two sliders (5) are slidably clamped on the inner wall of the chute (4), the bottom ends of the two sliders (5) are fixedly assembled with vertical rods (6), a connecting rod (7) is fixedly assembled between the two vertical rods (6) on the same side, both sides of the bottom end of the ejector rod (3) are fixedly assembled with bases (8), one end of an electric push rod is fixedly assembled on the surface of the base (8), and the other end of the electric push rod is fixedly assembled with the connecting rod (7). A sleeve (10) is movably sleeved on the outer wall of the vertical rod (6), two cylinders (11) are fixedly assembled on the side surface of the sleeve (10), and the other ends of the two cylinders (11) are fixedly assembled with a top block (12). Lifting structures are installed at the bottom ends of the two side surfaces of the two vertical rods (6) close to each other.

2. The butt welding device for gas pipelines according to claim 1, characterized in that: The lifting structure includes a second electric push rod (13), the second electric push rod (13) is fixedly assembled on the vertical rod (6), the other end of the second electric push rod (13) is fixedly assembled with a support plate (14), the side surface of the support plate (14) is an inclined surface, a groove is arranged on the bottom surface of the support plate (14), two universal wheels (15) are rotatably assembled on the inner wall of the groove, and a rubber block (16) is fixedly assembled on the surface of the support plate (14).

3. The butt welding device for gas pipelines according to claim 2, wherein: A support (18) is fixedly assembled between the second electric push rod (13) and the vertical rod (6).

4. A gas pipeline welding and butt joint device according to claim 1, characterized in that: A gasket (17) is fixedly assembled at the bottom end of the support rod (2).

5. A gas pipeline welding and butt joint device according to claim 1, characterized in that: The top block (12) is made of rubber.