Environment-friendly flat lathe bed milling machine scrap collecting device

By introducing jitter components and filter plates into the debris collection device of the flat bed milling machine, the problem of coolant adhering to the debris surface is solved, and the effective shaking of coolant is achieved, improving the environmental protection of debris collection.

CN223172542UActive Publication Date: 2025-08-01WUXI TONGYA CNC EQUIP CO LTD
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Patent Information

Application Number
CN202422098696.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-01
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During the processing process of flat bed milling machine, the coolant adheres to the debris surface and is difficult to fall off, causing the coolant to overflow and pollute the environment.

Method used

An environmentally friendly flat bed milling machine chip collection device is designed, including a jitter assembly and a filter plate. The jitter assembly makes the debris reciprocally shake, shake off the adhered coolant, and reduce the adhesion of the coolant on the surface of the debris.

Benefits of technology

It effectively reduces the risk of coolant spillage, improves the environmental protection of debris collection, and reduces adverse effects on the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly flat-bed milling machine chipping collecting device which comprises a machine body, a chipping cleaner is arranged on the machine body, a collecting box is arranged below a chipping discharging opening of the chipping cleaner, and the environment-friendly flat-bed milling machine chipping collecting device further comprises a collecting opening formed in the side, close to the chipping cleaner, of the collecting box. The filter screen plate is provided with a shaking assembly used for shaking cooling liquid adhering to the surfaces of the chippings to fall off, and the collecting box is provided with a telescopic assembly used for stretching out and drawing back the filter screen plate in the shaking process. Through the arrangement of the shaking assembly, under the driving action of the driving assembly, chippings accumulated on the filter screen plate shake in a reciprocating mode, and further under the action of shaking force, cooling liquid adhering to the surfaces of the chippings is shaken off to the bottom of the collecting box, so that the adhesion amount of the cooling liquid on the surfaces of the chippings is reduced, and the cooling effect of the chippings is improved. And therefore, the adverse effect on the environment is reduced, and the environmental protection property of collecting and treating the chippings is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a chip collection device for an environment-friendly flat bed milling and drilling machine. Background Technique

[0002] The flat bed milling and drilling machine is an important mechanical equipment for machining shaft parts, mainly used for the milling operation of workpieces. It has a strong structure and powerful functions, and is suitable for machining large workpieces. During the machining process of the flat bed milling and drilling machine, the chips generated will be transported to the collection vehicle by the chip conveyor for centralized collection, so as to ensure that the workpiece is not scratched or entangled by the chips during the machining process, and at the same time, the centralized recovery of the chips can be realized.

[0003] Since the flat bed milling and drilling machine uses coolant to cool the workpiece and the tool during the machining process of the workpiece, although most of the coolant will flow back into the cooling tank during the chip removal process by the chip conveyor, there is still some coolant that will be carried to the collection vehicle by the chips. The chips carried to the collection vehicle are in a relatively static state, and because the coolant itself has a certain viscosity, it is easy to adhere to the surface of the chips and is not easy to fall off naturally. At the same time, after the coolant contacts the chips, due to the action of surface tension, a thin film will be formed to cover the chips, increasing the difficulty of falling off. And with the continuous accumulation of chips, under the buffering action of the accumulated chips and the blocking action of the mutually accumulated chips, it is difficult for the coolant to penetrate, resulting in the presence of coolant on the surface of the chips in the collection vehicle. When it is necessary to clean the chips in the collection vehicle, it will cause the overflow of some coolant, and the coolant contains harmful substances such as heavy metals and organic substances, and the overflow of the coolant will have an adverse impact on the environment.

[0004] Therefore, there is an urgent need for an environment-friendly chip collection device for a flat bed milling and drilling machine to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide an environment-friendly chip collection device for a flat bed milling and drilling machine to solve the problem that the coolant adheres to the surface of the chips as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an environment-friendly chip collection device for a flat bed milling and drilling machine, including a machine body, the machine body is provided with a chip conveyor, a collection box is arranged below the chip discharge port of the chip conveyor, and a collection port is also arranged on one side of the collection box close to the chip conveyor. Four universal moving wheels are arranged on the other side of the collection box, a protective door is arranged on one side of the collection box, a filter screen plate is arranged inside the collection box, the filter screen plate is provided with a shaking component for shaking and dropping the coolant adhered to the surface of the chips, and the collection box is provided with a telescopic component for telescoping the filter screen plate during the shaking process.

[0007] The jitter component includes two groups of jitter plates fixedly connected to the side of the filter screen plate away from the collection port. A plurality of the jitter plates are arranged on the same side. Slanting surfaces are provided on two opposite side walls of each jitter plate. The collection box is provided with a driving component for driving each jitter plate.

[0008] The driving component includes a driving plate slidably connected to the side of the jitter plate away from the filter screen plate. A driving rod is fixedly connected to the side of the driving plate close to the jitter plate. The collection box is provided with a moving component for moving the driving rod.

[0009] The moving component includes a guide rod and a lead screw arranged between opposite inner walls of the collection box. One end side wall of the driving plate is slidably connected to the guide rod. The other end side wall of the driving plate is threadedly connected to the lead screw through a threaded sleeve. A motor is provided on the side wall of the collection box. The output end of the motor is connected to the lead screw.

[0010] The telescopic component includes four telescopic tubes fixedly connected to the bottom wall of the collection box and arranged in two pairs symmetrically with each other. Four telescopic rods are slidably connected to the four telescopic tubes. One ends of the four telescopic rods are connected to the filter screen plate. The other ends of the four telescopic rods are located inside the telescopic tubes and are fixedly connected to a telescopic plate. Springs are sleeved on the inner side walls of the four telescopic rods inside the telescopic tubes. Two ends of the four springs are respectively connected to the telescopic plate and the inner wall of the telescopic tube.

[0011] A drain pipe is provided on the side wall of the collection box. A ball valve switch is provided on the side wall of the drain pipe.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] Through the setting of the jitter component, under the driving action of the driving component, the debris accumulated on the filter screen plate undergoes reciprocating jitter. Further, under the action of the jitter force, the coolant adhered to the surface of the debris is shaken off to the bottom of the collection box, thereby reducing the amount of coolant adhered to the surface of the debris, further reducing the risk of coolant overflow during the processing of the debris, thereby reducing the adverse impact on the environment and improving the environmental protection of the collection and processing of the debris. Description of the Drawings

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a schematic diagram of the collection box and the motor structure of the present utility model;

[0016] Figure 3 is a schematic diagram of the internal structure of the collection box of the present utility model;

[0017] Figure 4 For Figure 3 The enlarged view at position A in

[0018] In the figure: 101, the machine body; 102, the chip conveyor; 103, the collection box; 2, the collection port; 3, the moving wheels; 4, the protective door; 5, the filter screen plate; 601, the vibrating plate; 602, the inclined surface; 701, the driving plate; 702, the driving rod; 801, the guide rod; 802, the lead screw; 804, the motor; 901, the telescopic pipe; 902, the telescopic rod; 903, the telescopic plate; 904, the spring; 1001, the drain pipe; 1002, the ball valve switch. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0020] Embodiment 1

[0021] Please refer to Figures 1-4 , an environmentally friendly flat bed milling and drilling machine chip collection device shown in the figure, including a machine body 101, the machine body 101 is provided with a chip conveyor 102, a collection box 103 is provided below the chip discharge port of the chip conveyor 102, and further includes a collection port 2 provided on one side of the collection box 103 close to the chip conveyor 102, four universal moving wheels 3 are provided on the other side of the collection box 103, a protective door 4 is provided on one side of the collection box 103, a filter screen plate 5 is provided inside the collection box 103, and the filter screen plate 5 is provided with a vibrating component for vibrating and dropping the coolant adhered to the surface of the chips, and the collection box 103 is provided with a telescopic component for telescoping the filter screen plate 5 during vibration;

[0022] It should be noted here that: through the setting of the collection box 103, it is convenient to centrally collect the chips generated by the machine body 101 during workpiece processing.

[0023] It is worth noting that: as an existing technology, the specific structure and working principle of the flat bed milling and drilling machine have been mastered by those skilled in the art, and will not be elaborated here.

[0024] Please refer to Figure 3 And Figure 4, the jitter components in the illustration include two groups of jitter plates 601 fixedly connected to the side of the filter screen plate 5 away from the collection port 2. There are multiple jitter plates 601 on the same side. The two opposite side walls of each jitter plate 601 are provided with inclined surfaces 602. The collection box 103 is provided with a driving component for driving each jitter plate 601;

[0025] It should be noted here that: through the setting of the jitter components, under the driving action of the driving component, the debris accumulated on the filter screen plate 5 undergoes reciprocating jitter. Further, under the action of the jitter force, the coolant adhering to the surface of the debris is shaken off to the bottom of the collection box 103, thereby reducing the amount of coolant adhering to the surface of the debris, further reducing the risk of coolant overflow during the treatment of the debris, thereby reducing the adverse impact on the environment and improving the environmental protection of the debris treatment.

[0026] Please refer to Figure 3 and Figure 4 , the driving component in the illustration includes a driving plate 701 slidably connected to the side of the jitter plate 601 away from the filter screen plate 5. A driving rod 702 is fixedly connected to the side of the driving plate 701 close to the jitter plate 601. The collection box 103 is provided with a moving component for moving the driving rod 702;

[0027] It should be noted here that: through the setting of the driving component, it is convenient to push the jitter plate 601 reciprocally.

[0028] Please refer to [[ID=@17]] Figure 3 and Figure 4 , the moving component in the illustration includes a guide rod 801 and a lead screw 802 arranged between the opposite inner walls of the collection box 103. One end side wall of the driving plate 701 is slidably connected to the guide rod 801, and the other end side wall of the driving plate 701 is threadedly connected to the lead screw �02 through a threaded sleeve. A motor 804 is provided on the side wall of the collection box 103, and the output end of the motor 804 is connected to the lead screw 802;

[0029] It should be noted here that: through the setting of the moving component, it is convenient to drive the driving plate 701 to move.

[0030] Working principle: The debris generated during the machining of the workpiece by the machine body 101 will be transported to the collection box 103 by the chip conveyor 102 for centralized collection, which can not only ensure that the workpiece is not scratched or entangled by the debris during the machining process of the workpiece, but also realize the centralized recovery of the debris;

[0031] When debris enters the collection box 103 from the chip discharge port of the chip discharger 102, it will be blocked by the filter screen plate 5, causing the debris to accumulate on the surface of the filter screen plate 5. At the initial stage when the debris falls into the collection box 103, due to the large drop, the coolant adhering to the surface will fall off from the surface under the impact and pass through the filter screen plate 5 to gather at the bottom of the collection box 103. As the debris continues to accumulate, under the buffering effect of the debris accumulated on the surface of the filter screen plate 5 and the blocking effect of the mutually accumulated debris, it becomes difficult for the coolant brought out from the interior of the machine body 101 to fall to the bottom of the collection box 103, resulting in a large amount of coolant adhering to the surface of the mutually accumulated debris;

[0032] After a certain amount of debris has accumulated on the surface of the filter screen plate 5, start the motor 804 to drive the lead screw 802 to rotate. Under the meshing drive of the lead screw 802 and the threaded sleeve and the guiding action of the guide rod 801, the driving rod 702 on the driving plate 701 will be driven to move. As the driving rod 702 continuously moves, it will repeatedly abut against each shaking plate 601. Thus, under the interaction force between the driving rod 702 and the inclined surface 602 on the shaking plate 601 and the guiding and resetting action of the telescopic assembly, the filter screen plate 5 will be driven to shake up and down, causing the debris accumulated on the filter screen plate 5 to shake reciprocally. Further, under the action of the shaking force, the coolant adhering to the surface of the debris will be shaken off to the bottom of the collection box 103, thereby reducing the amount of coolant adhering to the surface of the debris, further reducing the risk of coolant overflow during the processing of the debris, thus reducing the adverse impact on the environment and improving the environmental protection of the debris processing.

[0033] Embodiment 2

[0034] Please refer to Figure 4 , this embodiment further elaborates on Embodiment 1. The telescopic assembly shown in the figure includes four telescopic tubes 901 that are fixedly connected to the bottom wall of the collection box 103 and are symmetrically arranged in pairs. The four telescopic tubes 901 are located at the corners of the filter screen plate 5. Four telescopic rods 902 are slidably connected to the four telescopic tubes 901. One end of the four telescopic rods 902 is connected to the filter screen plate 5, and the other end of the four telescopic rods 902 is located inside the telescopic tube 901 and is fixedly connected to a telescopic plate 903. A spring 904 is sleeved on the inner side wall of the four telescopic rods 902 inside the telescopic tube 901. The two ends of the four springs 904 are respectively connected to the telescopic plate 903 and the inner wall of the telescopic tube 901;

[0035] It should be noted here that: through the setting of the telescopic assembly, it is used to provide guiding and resetting functions for the movement of the filter screen plate 5.

[0036] Embodiment 3

[0037] Please refer to Figure 3, This embodiment further illustrates other embodiments. A drain pipe 1001 is provided on the side wall of the collection box 103 in the figure, and a ball valve switch 1002 is provided on the side wall of the drain pipe 1001;

[0038] It should be noted here that: through the settings of the drain pipe 1001 and the ball valve switch 1002, the coolant accumulated at the bottom of the collection box 103 can be released, so as to facilitate recycling.

[0039] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An environmentally friendly chip collection device for a flat bed milling and drilling machine, comprising: A machine body (101), a chip discharger (102) is provided on the machine body (101), and a collection box (103) is provided below the chip discharge port of the chip discharger (102); It is characterized in that it further comprises: A collection port (2) provided on one side of the collection box (103) close to the chip discharger (102), four universal moving wheels (3) are provided on the other side of the collection box (103), a protective door (4) is provided on one side of the collection box (103), a filter screen plate (5) is provided inside the collection box (103), the filter screen plate (5) is provided with a shaking assembly for shaking off the coolant adhered to the surface of the chips, and the collection box (103) is provided with a telescopic assembly for telescoping the filter screen plate (5) during shaking.

2. The debris collection device of an environmentally friendly flat bed milling and drilling machine according to claim 1, characterized in that: The shaking assembly includes two groups of shaking plates (601) fixedly connected to the side of the filter screen plate (5) away from the collection port (2), a plurality of the shaking plates (601) are provided on the same side, and inclined surfaces (602) are provided on two opposite side walls of each of the shaking plates (601), and the collection box (103) is provided with a driving assembly for driving each of the shaking plates (601).

3. The debris collection device of an environmentally friendly flat bed milling and drilling machine according to claim 2, characterized in that: The driving assembly includes a driving plate (701) slidably connected to the side of the shaking plate (601) away from the filter screen plate (5), a driving rod (702) is fixedly connected to the side of the driving plate (701) close to the shaking plate (601), and the collection box (103) is provided with a moving assembly for moving the driving rod (702).

4. An environmentally friendly chip collection device for a horizontal bed milling and drilling machine according to claim 3, characterized in that: The moving assembly includes a guide rod (801) and a lead screw (802) provided between two opposite inner walls of the collection box (103), one end side wall of the driving plate (701) is slidably connected to the guide rod (801), the other end side wall of the driving plate (701) is threadedly connected to the lead screw (802) through a threaded sleeve, and a motor (804) is provided on the side wall of the collection box (103), and the output end of the motor (804) is connected to the lead screw (802).

5. The debris collection device of an environmentally friendly flat bed milling and drilling machine according to claim 1, characterized in that: The telescopic assembly includes four telescopic tubes (901) symmetrically arranged in pairs and fixedly connected to the bottom wall of the collection box (103), a telescopic rod (902) is slidably connected to the four telescopic tubes (901), one end of the four telescopic rods (902) is connected to the filter screen plate (5), the other end of the four telescopic rods (902) is located inside the telescopic tube (901) and is fixedly connected to a telescopic plate (903), and a spring (904) is sleeved on the inner side wall of the four telescopic rods (902) inside the telescopic tube (901), and both ends of the four springs (904) are respectively connected to the telescopic plate (903) and the inner wall of the telescopic tube (901).

6. The debris collection device of an environmentally friendly flat bed milling and drilling machine according to claim 1, wherein: A drain pipe (1001) is provided on the side wall of the collection box (103), and a ball valve switch (1002) is provided on the side wall of the drain pipe (1001).

Citation Information

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