Godet grinding machine of full-automatic elasticizer
By designing an automated feeding and unloading mechanism on the guide roller grinder, combining screw transmission and cylinder jaws, the problems of large equipment occupancy and low grinding efficiency in the prior art are solved, and efficient grinding of the guide roller is achieved.
Patent Information
- Application Number
- CN202422445857.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The loading and unloading mechanisms of the existing guide roller grinder are located at both ends of the main machine, which leads to a large area of equipment occupancy and the loading and unloading cannot be carried out at the same time, and the grinding efficiency is low.
A fully automatic wire guide roller grinder is designed. By setting up a loading and unloading mechanism on one side of the chassis, and using a screw transmission mechanism and cylinder jaws to realize automatic loading and unloading of the guide roller, combining a positioning mechanism and a grinding mechanism to realize synchronous grinding of the guide roller.
The equipment occupancy area is reduced, and the loading and unloading are achieved simultaneously, improving the grinding efficiency.
Smart Images

Figure CN223172576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding machines, in particular to a full-automatic texturing machine guide roller grinding machine. Background Technique
[0002] A texturing machine is a textile machine that can process untwisted filaments such as polyester and polypropylene into elastic filaments with medium and low elastic properties through false twist deformation. There is a guide roller on the texturing machine. During the production process, the surface of the guide roller needs to be polished, so a special leather roller grinding machine is required.
[0003] The existing guide roller grinding machines have the following problems: (1) The loading mechanism and the unloading mechanism are not arranged at one end of the main machine, but are respectively located at both ends of the main machine, resulting in an increase in the occupied area of the equipment; (2) Loading and unloading cannot be carried out simultaneously, that is, there is a time gap between loading and unloading, resulting in low grinding efficiency of the leather roller. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a full-automatic texturing machine guide roller grinding machine to solve the problems mentioned in the above background technique.
[0005] To solve the above technical problems, the utility model provides the following technical solutions:
[0006] A fully automatic guide wire roller grinder for a texturing machine, comprising a machine case. An opening is provided on one side surface of the machine case. A grinding mechanism is provided on the machine case opposite to the opening. A first sliding seat is connected to the machine case through a first lead screw transmission mechanism. A second sliding seat is connected to the first sliding seat through a second lead screw transmission mechanism. The first sliding seat is driven to move back and forth through the first lead screw transmission mechanism, and the second sliding seat is driven to move left and right through the second lead screw transmission mechanism, so that the second sliding seat moves towards the grinding mechanism. A feeding mechanism and a discharging mechanism are provided on the second sliding seat near the opening. A clamping mechanism is provided above the feeding mechanism and the discharging mechanism. A positioning mechanism is further provided on the second sliding seat, and the positioning mechanism is located between the feeding mechanism and the discharging mechanism. The feeding mechanism includes a U-shaped frame connected to the machine case, a feeding channel and a material receiving part. The feeding channel is inclined towards the grinding mechanism, and the feeding channel is located below the U-shaped frame. A first cylinder is connected below the U-shaped frame. A baffle is connected to the telescopic end of the first cylinder. A strip-shaped hole is provided at the lower end of the feeding channel, and the baffle is movably arranged in the strip-shaped hole. The material receiving part includes an extension plate connected to the machine case, a support rod connected to the extension plate, and a material receiving table connected to the support rod. One end of the material receiving table is butted against the lower end of the feeding channel, and a weight sensor is provided on the material receiving table. The discharging mechanism includes a first support plate connected to the machine case, a second support plate connected to the second sliding seat, and a discharging channel connected to the first support plate and the second support plate and inclined towards the opening. The clamping mechanism includes a third lead screw transmission mechanism installed on the top of the machine case, a third sliding seat connected to the third lead screw transmission mechanism, a second cylinder connected to the third sliding seat, a lifting plate connected to the second cylinder, third cylinders arranged in opposite directions on both sides of the lifting plate, mounting plates connected to the telescopic ends of the two third cylinders, and cylinder jaws connected to the two mounting plates. The third sliding seat is driven to move back and forth through the third lead screw transmission mechanism. The guide wire roller on the feeding channel is sent to the positioning mechanism through the clamping mechanism, and at the same time, the guide wire roller on the positioning mechanism is sent to the discharging mechanism.
[0007] Preferably, the positioning mechanism includes a first support seat fixedly connected to the second sliding seat, a second support seat slidably connected to the second sliding seat. A first motor is installed on the first support seat. The first motor is connected to a first transmission shaft through a coupling. A first driving wheel is connected to the first transmission shaft. A first rotating shaft is rotatably connected to the first support seat. A first driven wheel is connected to the first rotating shaft. The first driving wheel and the first driven wheel are connected by a first transmission belt. A second rotating shaft is rotatably connected to the second support seat. A first positioning sleeve is connected to the first rotating shaft. A second positioning sleeve is connected to the second rotating shaft. A positioning hole is provided on the first positioning sleeve. A positioning groove is provided on the second positioning sleeve. The positioning groove and the positioning hole are arranged opposite to each other, and the diameter of the positioning groove is larger than that of the positioning hole. The positioning mechanism further includes a fourth cylinder installed on the third sliding seat, and the telescopic end of the fourth cylinder is connected to the second support seat.
[0008] Preferably, the grinding mechanism includes a housing installed on the chassis, a third rotating shaft rotatably connected to the housing, a grinding wheel connected to the third rotating shaft, a second motor installed in the housing, a second transmission shaft connected to the second motor through a coupling, a second driving wheel connected to the second transmission shaft, a second driven wheel connected to the third rotating shaft, and a second transmission belt connecting the second driving wheel and the second driven wheel. The grinding wheel faces the first positioning sleeve and the second positioning sleeve, and the second motor, the second driving wheel, the second driven wheel, and the second transmission belt are all located inside the housing.
[0009] Preferably, a distance sensor is installed on one side of the second sliding seat between the first positioning sleeve and the second positioning sleeve.
[0010] Preferably, a high-energy electrical cabinet is provided on one side of the chassis. A controller is provided inside the electrical cabinet. The first lead screw transmission mechanism, the second lead screw transmission mechanism, the third lead screw transmission mechanism, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the first motor, the second motor, the distance sensor, and the weight sensor are all electrically connected to the controller.
[0011] Compared with the prior art, the present utility model has the following beneficial effects:
[0012] (1) The feeding mechanism and the discharging mechanism are both arranged on the side with the opening, which is conducive to simultaneous feeding and discharging. Moreover, there is no need to distribute the feeding mechanism and the discharging mechanism on both sides of the chassis, reducing the overall occupied area of the equipment, simplifying the feeding and discharging structures, and reducing the cost.
[0013] (2) When one of the cylinder jaws places the wire guiding roller on the positioning mechanism, the other cylinder jaw is located above the feeding channel and grabs a new wire guiding roller; after grinding is completed, one cylinder jaw sends the wire guiding roller on the positioning mechanism to the discharging mechanism, while the other cylinder jaw sends the wire guiding roller on the feeding channel to the positioning mechanism, so that feeding and discharging are carried out simultaneously, improving the grinding efficiency. Description of the Drawings
[0014] Figure 1 is a schematic diagram of the present utility model;
[0015] Figure 2 is a schematic diagram of the present utility model after removing the front side plate of the chassis;
[0016] Figure 3 is a partial schematic diagram of the present utility model;
[0017] Figure 4 is a schematic diagram at the feeding mechanism;
[0018] Figure 5 is a schematic diagram of the clamping mechanism;
[0019] Figure 6 Schematic diagram of the positioning mechanism and the grinding mechanism
[0020] In the figure: 1 - chassis, 2 - opening, 3 - grinding mechanism, 301 - housing, 302 - grinding wheel, 4 - first sliding seat, 5 - second sliding seat, 6 - feeding mechanism, 601 - U-shaped frame, 602 - feeding channel, 603 - first cylinder, 604 - baffle, 605 - extension plate, 606 - support rod, 607 - material receiving table, 7 - discharging mechanism, 701 - first support plate, 702 - second support plate, 703 - discharging channel, 8 - clamping mechanism, 801 - third sliding seat, 802 - second cylinder, 803 - lifting plate, 804 - third cylinder, 805 - mounting plate, 806 - pneumatic gripper, 9 - positioning mechanism, 901 - first support base, 902 - second support base, 903 - first motor, 904 - first positioning sleeve, 905 - second positioning sleeve, 906 - fourth cylinder, 10 - distance sensor, 11 - electrical cabinet, 12 - wire guiding roller. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Embodiment 1
[0023] Please refer to Figure 1-6 , a full-automatic texturing machine wire guiding roller grinder, including a chassis 1, one side of the chassis 1 is provided with an opening 2, a grinding mechanism 3 opposite to the opening is provided on the chassis 1, the chassis 1 is connected with a first sliding seat 4 through a first lead screw transmission mechanism, and the first sliding seat 4 is connected with a second sliding seat 5 through a second lead screw transmission mechanism; a feeding mechanism 6 and a discharging mechanism 7 are provided near the opening 2 on the second sliding seat 5, a clamping mechanism 8 is provided above the feeding mechanism 6 and the discharging mechanism 7, and a positioning mechanism 9 is also provided on the second sliding seat 5, and the positioning mechanism 9 is located between the feeding mechanism 6 and the discharging mechanism 7. The wire guiding roller on the feeding mechanism is sent to the positioning mechanism through the clamping mechanism, the wire guiding roller is fixed through the positioning mechanism, the first sliding seat 4 is driven to move back and forth through the first lead screw transmission mechanism so that the wire guiding roller on the positioning mechanism 9 is aligned with the grinding mechanism, and the second sliding seat 5 is driven to move left and right through the second lead screw transmission mechanism so that the second sliding seat 5 moves towards the grinding mechanism 3, so that the wire guiding roller on the positioning mechanism 9 contacts the grinding mechanism to realize grinding.
[0024] As Figure 4As shown in the figure, the feeding mechanism 6 includes a U-shaped frame 601 connected to the chassis, a feeding channel 602, and a material receiving part. The feeding channel 602 is inclined towards the grinding mechanism 3 and is located below the U-shaped frame 601. A first cylinder 603 is connected below the U-shaped frame 601, and a baffle 604 is connected to the telescopic end of the first cylinder 603. A strip-shaped hole is provided at the lower end of the feeding channel 602, and the baffle 604 is movably arranged in the strip-shaped hole. The material receiving part includes an extension plate 605 connected to the chassis, a support rod 606 connected to the extension plate, and a material receiving table 607 connected to the support rod. One end of the material receiving table 607 is butted against the lower end of the feeding channel 602, and a weight sensor is provided on the material receiving table. The wire guiding roller slides from the feeding channel 602 towards the material receiving table 607. When the wire guiding roller enters the material receiving table 607, the weight sensor senses the weight and transmits a signal to the controller, controlling the first cylinder 603 to extend, driving the baffle 604 to rise, blocking the wire guiding roller on the feeding channel 602 to prevent it from sliding towards the material receiving table 607. When the clamping mechanism 8 grabs the wire guiding roller on the material receiving table, the weight sensor no longer senses the weight and transmits a signal to the controller, controlling the first cylinder to contract, causing the baffle to move downward, so that the wire guiding roller slides into the material receiving table for the next grasping.
[0025] As Figure 3 shown in the figure, the discharging mechanism 7 includes a first support plate 701 connected to the chassis, a second support plate 702 connected to the second sliding seat, and a discharging channel 703 connected to the first support plate and the second support plate and inclined towards the opening 2; the wire guiding roller grabbed by the clamping mechanism is placed into the discharging channel to achieve discharging.
[0026] As Figure 5 shown in the figure, the clamping mechanism 8 includes a third screw rod transmission mechanism installed on the top of the chassis, a third sliding seat 801 connected to the third screw rod transmission mechanism, a second cylinder 802 connected to the third sliding seat, a lifting plate 803 connected to the second cylinder, third cylinders 804 connected to both sides of the lifting plate and arranged in the opposite direction, mounting plates 805 connected to the telescopic ends of the two third cylinders, and cylinder jaws 806 connected to the two mounting plates. The third sliding seat 801 is driven to move back and forth by the third screw rod transmission mechanism; the wire guiding roller on the feeding channel 602 is sent to the positioning mechanism 9 by the clamping mechanism 8, and at the same time, the wire guiding roller on the positioning mechanism 9 is sent to the discharging mechanism 7. By controlling the two third cylinders, the distance between the two cylinder jaws can be adjusted so that when one cylinder jaw is located above the feeding channel, the other cylinder jaw is located above the positioning mechanism, and when one cylinder jaw is located above the positioning mechanism, the other cylinder jaw is located above the discharging channel.
[0027] As Figure 3 and Figure 6As shown, the positioning mechanism 9 includes a first support base 901 fixedly connected to the second slide base and a second support base 902 slidably connected to the second slide base. A first motor 903 is installed on the second slide base. The first motor 903 is connected to a first transmission shaft through a coupling. A first driving wheel is connected to the first transmission shaft. A first rotating shaft is rotatably connected to the first support base. A first driven wheel is connected to the first rotating shaft. The first driving wheel and the first driven wheel are connected by a first transmission belt. A second rotating shaft is rotatably connected to the second support base 902. A first positioning sleeve 904 is connected to the first rotating shaft. A second positioning sleeve 905 is connected to the second rotating shaft. A positioning hole is provided on the first positioning sleeve 904. A positioning groove is provided on the second positioning sleeve 905. The positioning groove and the positioning hole are arranged opposite to each other, and the diameter of the positioning groove is larger than that of the positioning hole. The positioning mechanism 9 further includes a fourth cylinder 906 installed on the third slide base. The telescopic end of the fourth cylinder 906 is connected to the second support base 902.
[0028] When the wire guiding roller is grabbed and fixed by the clamping mechanism, one of the cylinder jaws grabs the wire guiding roller on the receiving table, and the third slide base is driven to move through the third lead screw transmission mechanism. The wire guiding roller is placed between the first positioning sleeve and the second positioning sleeve. At this time, the other cylinder jaw is located above the feeding channel and grabs a new wire guiding roller. Then, the fourth cylinder is controlled to extend, driving the second support base to move towards the first support base, so that one end of the wire guiding roller is inserted into the positioning hole of the first positioning sleeve, and the other end of the wire guiding roller is inserted into the positioning groove of the second positioning sleeve, thereby fixing the wire guiding roller. Then, the wire guiding roller is polished by the polishing mechanism. After the polishing is completed, one cylinder jaw sends the wire guiding roller on the positioning mechanism to the discharging mechanism, and at the same time, the other cylinder jaw sends the wire guiding roller on the feeding channel to the positioning mechanism, so that feeding and discharging are carried out simultaneously, improving the polishing efficiency.
[0029] As Figure 3 shown, the polishing mechanism 3 includes a housing 301 installed on the chassis, a third rotating shaft rotatably connected to the housing, a polishing wheel 302 connected to the third rotating shaft, a second motor installed in the housing, a second transmission shaft connected to the second motor through a coupling, a second driving wheel connected to the second transmission shaft, a second driven wheel connected to the third rotating shaft, and a second transmission belt connecting the second driving wheel and the second driven wheel. The polishing wheel 302 faces the first positioning sleeve 904 and the second positioning sleeve 905. The second motor, the second driving wheel, the second driven wheel, and the second transmission belt are all located in the housing 301 to protect the second motor, the second driving wheel, the second driven wheel, and the second transmission belt.
[0030] On one side of the second sliding seat 5 between the first positioning sleeve and the second positioning sleeve, a distance sensor 10 is installed. When the second lead screw drive mechanism drives the second sliding seat 5 to move towards the grinding wheel, the distance between it and the grinding wheel can be sensed by the distance sensor, so that the wire guiding roller can contact the grinding wheel and prevent the wire guiding roller from failing to contact the grinding wheel.
[0031] On one side of the chassis 1, there is a high-energy electrical cabinet 11. A controller is provided inside the electrical cabinet. The first lead screw drive mechanism, the second lead screw drive mechanism, the third lead screw drive mechanism, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the first motor, the second motor, the distance sensor, and the weight sensor are all electrically connected to the controller.
[0032] In this embodiment, the first lead screw drive mechanism, the second lead screw drive mechanism, and the third lead screw drive mechanism all drive the lead screw to rotate through a drive motor, thereby driving the sliding seat on the lead screw to move. This is prior art and can be easily implemented by those skilled in the art. Therefore, this embodiment will not be described in detail.
[0033] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including one..." does not exclude the presence of additional identical elements in the process, method, article or device including the element.
[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic texturing machine godet roller grinder, characterized in that: It includes a chassis (1). An opening (2) is provided on one side of the chassis (1). A grinding mechanism (3) opposite to the opening is provided on the chassis (1). A first sliding seat (4) is connected to the chassis (1) through a first lead screw transmission mechanism. A second sliding seat (5) is connected to the first sliding seat (4) through a second lead screw transmission mechanism. The first sliding seat (4) is driven to move back and forth through the first lead screw transmission mechanism, and the second sliding seat (5) is driven to move left and right through the second lead screw transmission mechanism, so that the second sliding seat (5) moves towards the grinding mechanism (3). A feeding mechanism (6) and a discharging mechanism (7) are provided on the second sliding seat (5) near the opening (2). A clamping mechanism (8) is provided above the feeding mechanism (6) and the discharging mechanism (7). A positioning mechanism (9) is also provided on the second sliding seat (5), and the positioning mechanism (9) is located between the feeding mechanism (6) and the discharging mechanism (7). The feeding mechanism (6) includes a U-shaped frame (601) connected to the chassis, a feeding channel (602) and a material receiving part. The feeding channel (602) is inclined towards the grinding mechanism (3), and the feeding channel (602) is located below the U-shaped frame (601). A first cylinder (603) is connected below the U-shaped frame (601). A baffle (604) is connected to the telescopic end of the first cylinder (603). A strip hole is provided at the lower end of the feeding channel (602). The baffle (604) is movably arranged in the strip hole. The material receiving part includes an extension plate (605) connected to the chassis, a support rod (606) connected to the extension plate, and a material receiving table (607) connected to the support rod. One end of the material receiving table (607) is butted against the lower end of the feeding channel (602), and a weight sensor is provided on the material receiving table. The discharging mechanism (7) includes a first support plate (701) connected to the chassis, a second support plate (702) connected to the second sliding seat, and a discharging channel (703) connected to the first support plate and the second support plate and inclined towards the opening (2). The clamping mechanism (8) includes a third lead screw transmission mechanism installed on the top of the chassis, a third sliding seat (801) connected to the third lead screw transmission mechanism, a second cylinder (802) connected to the third sliding seat, a lifting plate (803) connected to the second cylinder, third cylinders (804) connected to both sides of the lifting plate and arranged in opposite directions, mounting plates (805) connected to the telescopic ends of the two third cylinders, and cylinder jaws (806) connected to the two mounting plates. The third sliding seat (801) is driven to move back and forth through the third lead screw transmission mechanism. The wire guide roller on the feeding channel (602) is sent to the positioning mechanism (9) by the clamping mechanism (8), and at the same time, the wire guide roller on the positioning mechanism (9) is sent to the discharging mechanism (7).
2. The full-automatic texturing machine godet roller grinder according to claim 1, wherein: The positioning mechanism (9) includes a first support base (901) fixedly connected to the second sliding seat and a second support base (902) slidably connected to the second sliding seat. A first motor (903) is installed on the second sliding seat (5). The first motor (903) is connected to a first transmission shaft through a coupling. A first driving wheel is connected to the first transmission shaft. A first rotating shaft is rotatably connected to the first support base. A first driven wheel is connected to the first rotating shaft. The first driving wheel and the first driven wheel are connected by a first transmission belt. A second rotating shaft is rotatably connected to the second support base (902). A first positioning sleeve (904) is connected to the first rotating shaft. A second positioning sleeve (905) is connected to the second rotating shaft. A positioning hole is provided on the first positioning sleeve (904). A positioning groove is provided on the second positioning sleeve (905). The positioning groove and the positioning hole are arranged oppositely, and the diameter of the positioning groove is larger than that of the positioning hole. The positioning mechanism (9) further includes a fourth cylinder (906) installed on the third sliding seat. The telescopic end of the fourth cylinder (906) is connected to the second support base (902).
3. The fully automatic texturing machine godet roller grinder according to claim 2, wherein: The grinding mechanism (3) includes a housing (301) installed on the chassis, a third rotating shaft rotatably connected to the housing, a grinding wheel (302) connected to the third rotating shaft, a second motor installed in the housing, a second transmission shaft connected to the second motor through a coupling, a second driving wheel connected to the second transmission shaft, a second driven wheel connected to the third rotating shaft, and a second transmission belt connecting the second driving wheel and the second driven wheel. The grinding wheel (302) faces the first positioning sleeve (904) and the second positioning sleeve (905). The second motor, the second driving wheel, the second driven wheel, and the second transmission belt are all located in the housing (301).
4. The fully automatic texturing machine godet roller grinder according to claim 3, wherein: A distance sensor (10) is installed on one side of the second sliding seat (5) between the first positioning sleeve and the second positioning sleeve.
5. The fully automatic texturing machine godet roller grinder according to claim 4, characterized in that: A high-energy electrical cabinet (11) is provided on one side of the chassis (1). A controller is provided in the electrical cabinet. The first lead screw transmission mechanism, the second lead screw transmission mechanism, the third lead screw transmission mechanism, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the first motor, the second motor, the distance sensor, and the weight sensor are all electrically connected to the controller.