Surface polishing device for modular floor slab

Abstract

The utility model discloses a surface polishing device for a modular floor, which relates to the technical field of floor processing and comprises a frame mechanism, a polishing mechanism and a dust collection mechanism. The rack assembly comprises a polishing table and a clamping assembly located below the polishing table, and a portal frame is fixedly arranged at the top of the polishing table; the dust collection mechanism comprises a dust collection cover and an air cylinder, the air cylinder is fixedly installed on the portal frame, and the movable end of the air cylinder is connected with the dust collection cover; and the grinding mechanism comprises a moving assembly I, a moving assembly II and a grinding machine. According to the utility model, the motor is utilized to drive the screw rod and the gear to be matched with the tooth socket, so that the grinding machine can comprehensively move left and right and back and forth on the surface of the floor slab, the consistency of grinding force is ensured, the grinding uniformity and quality are improved, and compared with manual grinding, the grinding machine is more efficient; and the dust collection mechanism effectively absorbs dust generated by polishing through a dust collection cover, an air cylinder and a dust collection box, environmental pollution is prevented, and the health of constructors is protected.

Description

Technical Field

[0001] The utility model relates to the technical field of floor processing, in particular to a surface grinding device for modular floors. Background Art

[0002] Modular floors are a building component design method aimed at improving construction efficiency and quality through standardization and prefabrication. This floor system usually consists of prefabricated modular units that can be produced in a factory and then assembled at the construction site. The construction speed is fast. The floors manufactured in the factory can better control the quality, reduce the uncertainties in on-site construction, standardized production reduces material waste in the construction process, and different modular floors can be customized according to different construction requirements and design requirements.

[0003] There are many reasons for the uneven or rough surface of modular floors, mainly including quality problems of concrete in the prefabrication process, mold problems, improper pouring techniques, improper curing, etc. Therefore, after prefabrication, appropriate surface treatment or grinding is required to ensure the flatness and smoothness of the floor surface. At present, the floor surface is usually ground manually, with low automation, which affects the grinding efficiency. Dust is also generated during the grinding process, polluting the on-site grinding construction environment and harming the health of construction workers. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems existing in the prior art, and to propose a surface grinding device for modular floors.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A surface grinding device for modular floors, including a frame mechanism, a grinding mechanism and a dust suction mechanism;

[0007] The frame mechanism includes a grinding table and a clamping assembly located below the grinding table, and a gantry is fixedly arranged on the top of the grinding table;

[0008] The dust suction mechanism includes a dust suction hood and a cylinder, the cylinder is fixedly installed on the gantry and its movable end is connected to the dust suction hood;

[0009] The grinding mechanism includes a moving assembly I, a moving assembly II and a grinding machine, and the moving assembly I and the moving assembly II drive the grinding machine to move to realize the grinding of the surface of the modular floor.

[0010] Preferably, the moving component I includes a motor I and a lead screw. The motor I is fixedly installed on one side of the dust suction hood. The lead screw is rotatably arranged inside the dust suction hood, and one end of the lead screw is connected to the output shaft of the motor I. A moving block is threadedly connected to the lead screw.

[0011] Preferably, the moving component II includes a connecting platform. A bearing seat is slidably arranged inside the connecting platform. The grinding machine is installed in the bearing seat. A motor II is fixedly installed on the top of the bearing seat. A tooth groove is formed inside the connecting platform. A gear meshing with the tooth groove is fixedly sleeved on the output shaft of the motor II.

[0012] Preferably, support plates are fixedly connected to both the left and right sides of the moving block. One ends of the two support plates away from the moving block are fixedly connected to the left and right sides of the connecting platform.

[0013] Preferably, U-shaped seats are fixedly connected to both the front and back sides of the connecting platform. The two U-shaped seats are clamped on the dust suction hood and move along the length direction of the dust suction hood.

[0014] Preferably, a dust collection box is fixedly connected below the grinding table. A plurality of dust suction fans arranged at intervals are embedded and installed on the back of the dust collection box. A dust collection drawer is inserted inside the dust collection box. A filter plate is arranged on the side of the dust collection drawer in contact with the dust suction fans. A dust suction pipe is connected and installed in communication between the dust collection box and the dust suction hood.

[0015] Preferably, a support frame located above the dust collection box is fixedly connected below the grinding table. The clamping component includes a motor III fixedly installed on the support frame. A turntable is installed on the output shaft of the motor III. Two shaft pins are fixedly connected to the top of the turntable. Pull rods are respectively hingedly installed on the two shaft pins. One end of the pull rod away from the shaft pin is hingedly installed with a connecting plate. A plurality of through grooves arranged at intervals are formed on the grinding table. Vertical rods connected to the connecting plate are slidably arranged in the through grooves. A clamping plate is fixedly connected to the top end of the vertical rod.

[0016] Preferably, two sets of the moving component II are provided, and the stroke of each moving component II is greater than half of the length of the dust suction hood.

[0017] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0018] 1. In the present utility model, the grinding mechanism includes the moving component I and the moving component II. By driving the lead screw, the gear and the tooth groove in cooperation with the motor, the left-right and front-back movement of the grinding machine is realized, so that the grinding machine performs full-coverage grinding in the left-right and front-back directions on the floor surface. Compared with the manual grinding method, the grinding force is always kept consistent, which not only improves the grinding efficiency but also helps to improve the uniformity of the grinding quality, thereby ensuring the grinding quality and improving the grinding efficiency.

[0019] 2. In the present utility model, the clamping assembly adopts a turntable and a pull rod structure driven by a motor, which can stably fix the floor slab on the grinding table, ensuring the stability of the floor slab during the grinding process and reducing the problem of uneven grinding caused by the movement of the floor slab.

[0020] 3. In the present utility model, the dust suction mechanism includes a dust suction hood, a cylinder and a dust collection box. The dust suction fan sucks the dust generated by grinding into the dust collection drawer through a dust suction pipe, preventing dust from polluting the construction environment and protecting the health of construction workers at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic perspective view of a surface grinding device for a modular floor slab proposed by the present utility model;

[0022] Figure 2 is a schematic diagram of the frame mechanism of a surface grinding device for a modular floor slab proposed by the present utility model;

[0023] Figure 3 is a schematic diagram of the clamping assembly of a surface grinding device for a modular floor slab proposed by the present utility model;

[0024] Figure 4 is a schematic diagram of the grinding mechanism and the dust suction hood of a surface grinding device for a modular floor slab proposed by the present utility model;

[0025] Figure 5 is a schematic diagram of the grinding mechanism of a surface grinding device for a modular floor slab proposed by the present utility model;

[0026] Figure 6 is for a surface grinding device for a modular floor slab proposed by the present utility model Figure 5 enlarged schematic view at position A;

[0027] Figure 7 is a schematic cross-sectional plan view of the dust suction mechanism of a surface grinding device for a modular floor slab proposed by the present utility model.

[0028] Legend: 100, frame mechanism; 101, grinding table; 102, clamping assembly; 1021, motor III; 1022, turntable; 1023, axle pin; 1024, pull rod; 1025, connecting plate; 1026, vertical rod; 1027, clamping plate; 103, gantry; 104, support frame; 105, through slot; 200, grinding mechanism; 201, moving assembly I; 2011, motor I; 2012, lead screw; 2013, moving block; 2014, support plate; 202, moving assembly II; 2021, connecting table; 2022, bearing seat; 2023, motor II; 2024, tooth groove; 2025, gear; 2026, U-shaped seat; 203, grinding machine; 300, dust suction mechanism; 301, dust suction hood; 302, cylinder; 303, dust collection box; 304, dust suction fan; 305, dust collection drawer; 306, filter plate; 307, dust suction pipe. Detailed implementation

[0029] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0030] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0031] As Figure 1-7 shown, the present invention provides a surface grinding device for modular floor slabs, including a frame mechanism 100, a grinding mechanism 200 and a dust suction mechanism 300;

[0032] The frame mechanism includes a grinding table 101 and a clamping assembly 102 located below the grinding table 101. A gantry 103 is fixedly arranged on the top of the grinding table 101;

[0033] The dust suction mechanism 300 includes a dust suction hood 301 and a cylinder 302. The cylinder 302 is fixedly installed on the gantry 103 and its movable end is connected to the dust suction hood 301;

[0034] The grinding mechanism 200 includes a moving assembly I 201, a moving assembly II 202 and a grinding machine 203. The moving assembly I 201 and the moving assembly II 202 drive the grinding machine 203 to move to realize the grinding of the surface of the modular floor slab.

[0035] In this embodiment, the moving component I 201 includes a motor I 2011 and a lead screw 2012. The motor I 2011 is fixedly installed on one side of the dust suction hood 301. The lead screw 2012 is rotatably arranged inside the dust suction hood 301 and one end of it is connected to the output shaft of the motor I 2011. A moving block 2013 is threadedly connected to the lead screw 2012. The motor I 2011 drives the lead screw 2012 to move the moving block 2013, realizing the movement of the moving component II 202 in the left - right direction.

[0036] In this embodiment, the moving component II 202 includes a connecting platform 2021. A bearing seat 2022 is slidably arranged inside the connecting platform 2021. The grinding machine 203 is installed inside the bearing seat 2022. A motor II 2023 is fixedly installed on the top of the bearing seat 2022. A tooth groove 2024 is formed inside the connecting platform 2021. A gear 2025 meshing with the tooth groove 2024 is fixedly sleeved on the output shaft of the motor II 2023. The motor II 2023 rotates the gear 2025 and cooperates with the tooth groove 2024 to make the bearing seat 2022 drive the grinding machine 203 to move.

[0037] In this embodiment, support plates 2014 are fixedly connected to both the left and right sides of the moving block 2013. The ends of the two support plates 2014 far from the moving block 2013 are fixedly connected to the left and right sides of the connecting platform 2021.

[0038] In this embodiment, U - shaped seats 2026 are fixedly connected to both the front and rear sides of the connecting platform 2021. The two U - shaped seats 2026 are clamped on the dust suction hood 301 and move along the length direction of the dust suction hood 301. The cooperation between the U - shaped seats 2026 and the dust suction hood 301 limits the movement of the connecting platform 2021, enabling the connecting platform 2021 to move stably in a straight line.

[0039] In this embodiment, a dust collection box 303 is fixedly connected below the grinding table 101. A number of dust suction fans 304 arranged at intervals are embedded and installed on the back of the dust collection box 303. A dust collection drawer 305 is inserted inside the dust collection box 303. A filter plate 306 is arranged on the side of the dust collection drawer 305 in contact with the dust suction fans 304. A dust suction pipe 307 is connected and installed between the dust collection box 303 and the dust suction hood 301. When the dust suction fans 304 are turned on to suck air, the dust generated by grinding is sucked into the dust collection box 303 through the dust suction pipe 307. Due to the setting of the filter plate 306, the dust is prevented from overflowing through the dust suction fans 304, and the dust is collected in the dust suction drawer.

[0040] In this embodiment, a support frame 104 located above the dust collection box 303 is fixedly connected below the grinding table 101. The clamping assembly 102 includes a motor III 1021 fixedly installed on the support frame 104. A turntable 1022 is installed on the output shaft of the motor III 1021. Two pins 1023 are fixedly connected to the top of the turntable 1022. Pull rods 1024 are respectively hingedly installed on the two pins 1023. One end of the pull rod 1024 away from the pin 1023 is hingedly installed with a connecting plate 1025. A number of spaced through slots 105 are formed on the grinding table 101. A vertical rod 1026 connected to the connecting plate 1025 is slidably arranged in the through slot 105. The top end of the vertical rod 1026 is fixedly connected with a clamping plate 1027. The motor III 1021 rotates the turntable 1022, pulls the pull rod 1024 through the pin 1023, and the pull rod 1024 pulls the connecting plate 1025 to make the vertical rod 1026 slide in the chute, and the vertical rod 1026 drives the clamping plate 1027 to move to clamp the floor slab, so as to perform grinding smoothly.

[0041] In this embodiment, two sets of moving assemblies II 202 are provided, and the stroke of each moving assembly II 202 is greater than half of the length of the dust suction hood 301. The strokes of the two moving assemblies II 202 can fully cover the length of the dust suction hood 301, ensuring the comprehensiveness of the grinding efficiency.

[0042] In this application, it can cooperate with the controller and the trigger switch to control the forward and reverse rotations of the motor I 2011 and the motor II 2023 to realize commutation, which will not be specifically described here.

[0043] Usage method and working principle of this device:

[0044] When using this device, first place the floor slab to be ground on the grinding table 101. The motor III 1021 rotates the turntable 1022 and pulls the pull rod 1024 through the pin 1023. The pull rod 1024 pulls the connecting plate 1025 to make the vertical rod 1026 slide in the chute, and the vertical rod 1026 drives the clamping plate 1027 to move to clamp the floor slab, so that the floor slab is stably located on the grinding table 101.

[0045] Subsequently, the air cylinder 302 extends to push the dust suction hood 301 to move downward so that the grinding machine 203 contacts the surface of the floor slab. The motor I 2011 and the motor II 2023 are started simultaneously. The motor I 2011 drives the lead screw 2012 to move the moving block 2013. The moving block 2013 makes the connecting table 2021 move left and right through the support plate 2014. The motor II 2023 rotates the gear 2025 and cooperates with the tooth groove 2024 to make the bearing seat 2022 drive the grinding machine 203 to move back and forth. Since the grinding machine 203 moves left and right and back and forth, the grinding range is wide and the grinding force always remains consistent. While improving the grinding efficiency, it also helps to improve the uniformity of the grinding quality, thus ensuring the grinding quality.

[0046] And during the grinding process, the dust suction fan 304 keeps working to suck air. The dust generated by grinding is sucked into the dust collection box 303 through the dust suction pipe 307. Due to the setting of the filter plate 306, the dust is prevented from overflowing through the dust suction fan 304, and the dust is filtered and stays in the dust suction drawer for collection, avoiding the pollution of the on-site grinding construction environment caused by the dust generated by grinding and also avoiding harm to the health of construction workers.

[0047] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. A surface grinding device for a modular floor slab, characterized in that: It includes a frame mechanism (100), a grinding mechanism (200) and a dust suction mechanism (300); The frame mechanism includes a grinding table (101) and a clamping assembly (102) located below the grinding table (101), and a gantry (103) is fixedly arranged on the top of the grinding table (101); The dust suction mechanism (300) includes a dust suction hood (301) and a cylinder (302), the cylinder (302) is fixedly installed on the gantry (103) and its movable end is connected to the dust suction hood (301); The grinding mechanism (200) includes a moving assembly I (201), a moving assembly II (202) and a grinding machine (203), and the moving assembly I (201) and the moving assembly II (202) drive the grinding machine (203) to move to realize the grinding of the surface of the modular floor slab.

2. The surface grinding device for a modular floor slab according to claim 1, characterized in that: The moving assembly I (201) includes a motor I (2011) and a lead screw (2012), the motor I (2011) is fixedly installed on one side of the dust suction hood (301), the lead screw (2012) is rotatably arranged inside the dust suction hood (301) and one end of it is connected to the output shaft of the motor I (2011), and a moving block (2013) is threadedly connected to the lead screw (2012).

3. The surface grinding device for a modular floor slab according to claim 2, characterized in that: The moving assembly II (202) includes a connecting platform (2021), a bearing seat (2022) is slidably arranged inside the connecting platform (2021), the grinding machine (203) is installed in the bearing seat (2022), a motor II (2023) is fixedly installed on the top of the bearing seat (2022), a tooth groove (2024) is opened inside the connecting platform (2021), and a gear (2025) meshing with the tooth groove (2024) is fixedly sleeved on the output shaft of the motor II (2023).

4. The surface grinding device of a modular floor slab according to claim 3, characterized in that: Support plates (2014) are fixedly connected to both the left and right sides of the moving block (2013), and one ends of the two support plates (2014) far away from the moving block (2013) are fixedly connected to the left and right sides of the connecting platform (2021).

5. The surface grinding device for a modular floor slab according to claim 3, characterized in that: U-shaped seats (2026) are fixedly connected to both the front and rear sides of the connecting platform (2021), and the two U-shaped seats (2026) are clamped on the dust suction hood (301) and move along the length direction of the dust suction hood (301).

6. The surface grinding device for a modular floor slab according to claim 1, characterized in that: A dust collection box (303) is fixedly connected below the grinding table (101), a plurality of spaced dust suction fans (304) are embedded and installed on the back of the dust collection box (303), a dust collection drawer (305) is inserted inside the dust collection box (303), a filter plate (306) is arranged on the side of the dust collection drawer (305) in contact with the dust suction fans (304), and a dust suction pipe (307) is connected and installed between the dust collection box (303) and the dust suction hood (301).

7. The surface grinding device for a modular floor slab according to claim 6, characterized in that: A support frame (104) located above the dust collection box (303) is fixedly connected below the grinding table (101). The clamping assembly (102) includes a motor III (1021) fixedly installed on the support frame (104). A turntable (1022) is installed on the output shaft of the motor III (1021). Two shaft pins (1023) are fixedly connected to the top of the turntable (1022). Pull rods (1024) are respectively hingedly installed on the two shaft pins (1023). One end of the pull rod (1024) away from the shaft pin (1023) is hingedly installed with a connecting plate (1025). A number of spaced through grooves (105) are formed on the grinding table (101). Vertical rods (1026) connected to the connecting plate (1025) are slidably arranged in the through grooves (105). The top end of the vertical rod (1026) is fixedly connected with a clamping plate (1027).

8. The surface grinding device for a modular floor slab according to claim 1, characterized in that: The second moving assembly (202) is provided in two groups, and the stroke of each second moving assembly (202) is greater than half of the length of the dust suction hood (301).

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