High-efficiency rubber cutting machine
By introducing a conveying mechanism and a material pushing mechanism into the rubber cutting machine, the deviation and bonding problems of rubber blocks during the cutting process are solved, and efficient and stable rubber block cutting is achieved.
Patent Information
- Application Number
- CN202422386093.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing rubber cutting machines do not limit the angle during the rubber block transportation process, which causes the rubber block to easily deviate or tilt when cut, and the rubber block is easily bonded to the outer wall of the cutting knife, resulting in wire drawing.
A high-efficiency rubber cutting machine is designed, including a conveying mechanism, a limiting assembly and a material pushing mechanism. The rubber block is centered by synchronous rotating rollers and nip rollers, and during the cutting process, a tension force is applied to the rubber block to both sides through the material pushing assembly to avoid bonding.
The stable conveying and efficient cutting of rubber blocks during the cutting process is achieved, offset, tilt and bonding are avoided, and the cutting effect is improved.
Smart Images

Figure CN223173049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber cutting machines, in particular to a high-efficiency rubber cutting machine. Background Technique
[0002] A rubber cutting machine (English name: bale cutter) is a rubber processing equipment, and its function is to cut the rubber blocks (rubber bales) of natural rubber or synthetic rubber into smaller rubber blocks that are easy to process. Rubber is a solid with high elasticity and toughness. Different processing scales, different processing conditions, and different varieties and properties of rubber.
[0003] According to a rubber cutting machine for tire production recorded in the patent document with the publication number of CN116728482B, which includes a frame, and also includes: a cutting mechanism, which is arranged on the frame, and a separation structure is arranged in the cutting mechanism; wherein, the cutting mechanism includes a hydraulic cylinder, the hydraulic cylinder is installed on the top of the frame, the bottom of the hydraulic cylinder is installed with a mounting frame, the bottom of the mounting frame is installed with a tool rest, and the bottom of the tool rest is installed with a cutting knife; the separation structure includes a fixed rod installed inside the mounting frame, a first spring and a movable frame are sleeved on the outer surface of the fixed rod, a rotating shaft is sleeved on the outside of the movable frame, and a gear and a swing arm are sleeved on the outer surface of the rotating shaft. By applying a pulling force to both sides of the cut of the rubber block during the cutting process of the rubber block, friction between the outer wall of the cutting knife and the rubber block is avoided, and the cut of the rubber block is prevented from being subjected to a high frictional force, thereby reducing the heat generated between the cutting knife and the rubber block.
[0004] During the use of the above patent, a pulling force is applied to both sides of the cut of the rubber block through a pressing block to avoid friction between the outer wall of the cutting knife and the rubber block. However, during the conveying process of the rubber block, the angle of the rubber block is not limited. Therefore, when cutting the rubber block, it is necessary to manually adjust the angle of the rubber block. Based on this, a high-efficiency rubber cutting machine is provided now, which can eliminate the disadvantages of the existing device. Content of the Utility Model
[0005] The purpose of the utility model is to provide a high-efficiency rubber cutting machine to solve the problems in the background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high-efficiency rubber cutting machine includes a base, a frame is installed at the top of the base, an electric push rod is installed at the top of the frame, the output end of the electric push rod is fixedly connected with a lifting seat, a cutting knife is fixedly connected to the bottom end of the lifting seat, a receiving port is opened at the top of the base, the receiving port is located below the cutting knife, and a conveying mechanism for centrally conveying the rubber block is arranged on the base;
[0008] The conveying mechanism includes:
[0009] A conveyor belt arranged inside the top end on one side of the base. Two synchronous rollers are symmetrically sleeved inside the conveyor belt. The two synchronous rollers are respectively located inside both sides of the conveyor belt. Both of the two synchronous rollers are rotatably connected to the base through a rotating shaft. One end of the base is provided with a second motor, and the output end of the second motor is fixedly connected to one of the synchronous rollers;
[0010] A pushing mechanism for preventing the rubber block from adhering to the outer wall of the cutting knife is arranged on the frame.
[0011] On the basis of the above technical solution, the present utility model further provides the following optional technical solutions:
[0012] In an optional solution: The conveying mechanism further includes:
[0013] A conveying component arranged on the other side of the base, and the conveying component is used for stably conveying the rubber block;
[0014] The conveying component includes:
[0015] A plurality of conveying rollers arranged horizontally and equidistantly inside the top end on the side of the base away from the conveyor belt. All of the plurality of conveying rollers are rotatably connected to the base through a rotating shaft. One end of each of the plurality of conveying rollers is fixedly connected with a third transmission disc through a connecting shaft. The third transmission disc is located outside one end of the base, and the base is rotatably connected to the connecting shaft through a bearing;
[0016] A limiting component is arranged on the base, and the limiting component is used for preventing the rubber block from shifting during the conveying process.
[0017] In an optional solution: The limiting component includes:
[0018] Two groups of clamping rollers symmetrically arranged above one side of the base. One group of the clamping rollers is provided with a plurality of them. The plurality of clamping rollers and the plurality of conveying rollers are staggered with each other. The bottom ends of the plurality of clamping rollers are all fixedly connected with connecting rotating rods. The connecting rotating rods penetrate into the interior of the base, and the connecting rotating rods are longitudinally slidably connected to the base;
[0019] An adjusting component is arranged on the base, and the adjusting component is used for adjusting the distance between the two groups of clamping rollers.
[0020] In an optional solution: The adjusting component includes:
[0021] A first motor installed at one end of the base, the output end of the first motor is fixedly connected with a bidirectional lead screw, the bidirectional lead screw is located inside the base, the bidirectional lead screw is rotationally connected with the base through a rotating shaft, two moving push seats are symmetrically sleeved on the outer wall of the bidirectional lead screw, both of the two moving push seats are threadedly connected with the bidirectional lead screw, and the two moving push seats are respectively located below two groups of clamping rollers;
[0022] A transmission assembly is arranged on the base, and the transmission assembly is used to drive the clamping rollers to rotate.
[0023] In an alternative solution: The transmission assembly includes:
[0024] A second bevel gear fixedly connected to the bottom end of the connecting rod through a connecting shaft, the second bevel gear is located inside the moving push seat, the moving push seat is rotationally connected with the connecting shaft through a bearing, a transmission rod is arranged below the second bevel gear, the transmission rod is rotationally connected with the base through a rotating shaft, one end of the transmission rod is fixedly connected with a second transmission disc through a connecting shaft, the second transmission disc is located outside one end of the base, the second transmission disc is located below the third transmission disc, the moving push seat is slidably sleeved on the outer wall of the transmission rod, the outer wall of the second bevel gear is meshed with a first bevel gear, the first bevel gear is slidably sleeved on the outer wall of the transmission rod, one end of the first bevel gear away from the second bevel gear is fixedly connected with a limiting ring, the cross section of the limiting ring is in a T shape, and the limiting ring, the transmission rod and the moving push seat are rotationally connected;
[0025] A synchronization assembly is arranged at one end of the base, and the synchronization assembly is used for the clamping rollers and the conveying rollers to rotate synchronously.
[0026] In an alternative solution: The synchronization assembly includes:
[0027] A first transmission disc fixedly connected to one end of a synchronization roller through a connecting shaft, the first transmission disc is located at one end of the synchronization roller away from the second motor, the first transmission disc is located outside one end of the base, the lower end of the first transmission disc away from one end of the base is rotationally connected with a transmission plate through a rotating shaft, one end of the transmission plate close to the base is fixedly connected with a transmission frame, the transmission frame is located on one side of the transmission plate away from the first transmission disc, and the transmission frame is rotationally connected with the second transmission disc and the third transmission disc through rotating shafts.
[0028] In an alternative solution: The material pushing mechanism includes:
[0029] A material pushing assembly arranged on the lifting seat, and the material pushing assembly is used to push the rubber blocks during the cutting process to both sides;
[0030] The material pushing assembly includes:
[0031] Two extrusion push plates symmetrically arranged below the lifting seat, the two extrusion push plates are respectively located on both sides of the cutting knife, and two connecting push plates are symmetrically and fixedly connected to the top ends of the two extrusion push plates. A plurality of moving sliding rods are vertically and equidistantly fixedly connected between the two connecting push plates. Two fixed guide plates are symmetrically formed on the outer wall of the lifting seat, and the two fixed guide plates are respectively located above the two extrusion push plates. The two fixed guide plates are sleeved on the outer walls of the plurality of moving sliding rods, and guiding inclined grooves for the moving sliding rods to slide are opened at the positions where the two fixed guide plates are in contact with the plurality of moving sliding rods.
[0032] One end of the base is provided with a positioning assembly, and the positioning assembly is used for rotation limit of one conveying roller.
[0033] In an alternative solution: the positioning assembly includes:
[0034] A limit turntable arranged at one end of the base, the limit turntable is fixedly connected to a conveying roller through a connecting shaft. A moving pressing plate is arranged on one side of the limit turntable, a positioning plug is fixedly connected to one side of the moving pressing plate, and the positioning plug penetrates into the interior of the limit turntable. Two limit sliding rods are symmetrically and fixedly connected to the side of the moving pressing plate away from the positioning plug, and the two limit sliding rods are respectively located at the upper and lower ends of one side of the moving pressing plate. A fixed sleeve plate is arranged on one side of the moving pressing plate, the fixed sleeve plate is slidably sleeved on the outer walls of the two limit sliding rods, and the fixed sleeve plate is fixedly connected to the base. Springs are sleeved on the outer walls of the two limit sliding rods, one end of each spring is in contact with the outer wall of the moving pressing plate, and the other end of each spring is in contact with the outer wall of the fixed sleeve plate. A moving push plate is arranged on the side of the fixed sleeve plate away from the spring, and the moving push plate is fixedly connected to the two limit sliding rods;
[0035] One end of the lifting seat is provided with an extrusion assembly, and the extrusion assembly is used to prevent the moving pressing plate from moving.
[0036] In an alternative solution: the extrusion assembly includes:
[0037] A lifting slider fixedly connected to one end of the lifting seat, the lifting slider is slidably connected to the frame up and down. One end of the lifting slider away from the lifting seat is fixedly connected to a lifting clamping plate, and the lifting clamping plate is located outside one end of the frame, and the lifting clamping plate is located above the moving push plate.
[0038] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0039] 1. The utility model can stably convey rubber blocks through a conveying mechanism, and center and limit the rubber blocks during the conveying process, so as to avoid situations such as offset or tilt of the rubber blocks during cutting, thereby enabling efficient cutting of the rubber blocks and further improving the cutting effect of the rubber blocks.
[0040] 2. The utility model can avoid the situation that the rubber blocks adhere to the outer wall of the cutting knife during the cutting process by the pusher mechanism, resulting in wire drawing on the end face of the rubber blocks, and avoid the conveying mechanism from conveying the rubber blocks when the lifting seat is not reset. Description of the Drawings
[0041] Figure 1 is a schematic structural diagram of the utility model.
[0042] Figure 2 is a schematic cross-sectional structural diagram of the frame of the utility model.
[0043] Figure 3 is a schematic cross-sectional structural diagram of the base in an embodiment of the utility model.
[0044] Figure 4 is a schematic structural diagram of the conveying mechanism in an embodiment of the utility model.
[0045] Figure 5 is a schematic cross-sectional structural diagram of the fixed guide plate in an embodiment of the utility model.
[0046] Figure 6 in an embodiment of the utility model Figure 2 is a partially enlarged schematic structural diagram of part A therein.
[0047] Figure 7 in an embodiment of the utility model Figure 4 is a partially enlarged schematic structural diagram of part B therein.
[0048] Annotation of reference numerals: 1, base; 201, clamping roller; 202, conveying roller; 203, connecting rotating rod; 204, moving push seat; 205, bidirectional lead screw; 206, first motor; 207, second motor; 208, conveyor belt; 209, synchronous roller; 2010, first driving disc; 2011, driving plate; 2012, second driving disc; 2013, third driving disc; 2014, driving frame; 2015, limiting rotating ring; 2016, driving rotating rod; 2017, first bevel gear; 2018, second bevel gear; 301, connecting push plate; 302, fixed guide plate; 303, guiding inclined groove; 304, moving sliding rod; 305, extrusion push plate; 306, lifting clamping plate; 307, lifting slider; 308, limiting sliding rod; 309, moving pressing plate; 3010, limiting rotating disc; 3011, positioning plug; 3012, spring; 3013, fixed sleeve plate; 3014, moving push plate; 3015, ball; 4, frame; 5, cutter; 6, electric push rod; 7, lifting seat; 8, receiving opening. Detailed implementation manners
[0049] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0050] In one embodiment, as Figures 1-7 shown, a high-efficiency rubber cutting machine includes a base 1, a frame 4 is installed at the top end of the base 1, an electric push rod 6 is installed at the top end of the frame 4, the output end of the electric push rod 6 is fixedly connected with a lifting seat 7, a cutter 5 is fixedly connected to the bottom end of the lifting seat 7, a receiving opening 8 is opened at the top end of the base 1, the receiving opening 8 is located below the cutter 5, and the receiving opening 8 is used for receiving the end of the cutter 5. A conveying mechanism for centrally conveying rubber blocks is arranged on the base 1;
[0051] The conveying mechanism includes:
[0052] A conveyor belt 208 is arranged inside the top end of one side of the base 1. Two synchronous rollers 209 are symmetrically sleeved inside the conveyor belt 208. The two synchronous rollers 209 are respectively located inside both sides of the conveyor belt 208. Both synchronous rollers 209 are rotationally connected to the base 1 through rotating shafts. A second motor 207 is installed at one end of the base 1, and the output end of the second motor 207 is fixedly connected with one synchronous roller 209;
[0053] A pushing mechanism for preventing the rubber block from adhering to the outer wall of the cutter 5 is arranged on the frame 4;
[0054] In this embodiment, during use, the conveying mechanism can center and limit the rubber block during the conveying process, thereby avoiding situations such as the rubber block shifting or tilting during cutting. When the rubber block moves to the designated position, the electric push rod 6 is activated at this time to push the lifting seat 7 downward. At the same time, the feeding mechanism is used to prevent the lifting seat 7 from conveying the rubber block when it is not reset;
[0055] When the cutting knife 5 cuts the rubber block by pushing the lifting seat 7 under the action of the electric push rod 6, during this process, the feeding mechanism can move the cut parts of the rubber block to both sides of the base 1 respectively, and a pulling force moving to both sides can be applied to the cut parts of the rubber block, thereby effectively avoiding the situation that the rubber block adheres to the outer wall of the cutting knife 5 during the process of the cutting knife 5 descending and cutting, and preventing the rubber block from being drawn when cut. Then, the electric push rod 6 is activated to drive the cutting knife 5 to reset through the lifting seat 7, and then the above operations are repeated, so as to achieve the purpose of efficiently cutting and conveying the rubber block;
[0056] In one embodiment, as Figures 1-4 shown, the conveying mechanism further includes:
[0057] A conveying component arranged on the other side of the base 1, and the conveying component is used for stably conveying the rubber block;
[0058] The conveying component includes:
[0059] A plurality of conveying rollers 202 arranged horizontally and equidistantly inside the top end of the base 1 on the side away from the conveyor belt 208. The plurality of conveying rollers 202 are all rotatably connected to the base 1 through rotating shafts. One end of each of the plurality of conveying rollers 202 is fixedly connected to a third transmission disk 2013 through a connecting shaft. The third transmission disk 2013 is located outside one end of the base 1, and the base 1 is rotatably connected to the connecting shaft through a bearing;
[0060] A limiting component is arranged on the base 1, and the limiting component is used to prevent the rubber block from shifting during the conveying process;
[0061] In one embodiment, as Figures 1-4 shown, the limiting component includes:
[0062] Two groups of clamping rollers 201 symmetrically arranged above one side of the base 1. One group of clamping rollers 201 is provided with a plurality of them. The plurality of clamping rollers 201 and the plurality of conveying rollers 202 are staggered with each other. The bottom ends of the plurality of clamping rollers 201 are fixedly connected to connecting rotating rods 203. The connecting rotating rods 203 penetrate into the interior of the base 1, and the connecting rotating rods 203 are longitudinally slidably connected to the base 1. By blocking both ends of the rubber block by the two groups of clamping rollers 201, the situation that the rubber block shifts during the conveying process can be avoided;
[0063] An adjustment component is provided on the base 1, and the adjustment component is used to adjust the distance between the two groups of clamping rollers 201;
[0064] In one embodiment, as Figures 2-4 shown, the adjustment component includes:
[0065] A first motor 206 installed at one end of the base 1, the output end of the first motor 206 is fixedly connected with a bidirectional lead screw 205, the bidirectional lead screw 205 is located inside the base 1, the bidirectional lead screw 205 is rotationally connected with the base 1 through a rotating shaft, two moving push seats 204 are symmetrically sleeved on the outer wall of the bidirectional lead screw 205, both of the two moving push seats 204 are threadedly connected with the bidirectional lead screw 205, the two moving push seats 204 are respectively located below the two groups of clamping rollers 201, two limiting sliders are symmetrically formed on the outer walls of the two moving push seats 204, and guiding sliding grooves for the limiting sliders to slide are opened at the positions where the base 1 is connected to the limiting sliders. Through the mutual cooperation of the limiting sliders and the guiding sliding grooves, the moving push seats 204 can be limited to slide along the inner wall of the base 1 during the moving process;
[0066] A transmission component is provided on the base 1, and the transmission component is used to drive the clamping roller 201 to rotate;
[0067] In one embodiment, as Figures 3-7 shown, the transmission component includes:
[0068] The second bevel gear 2018 fixedly connected to the bottom end of the connecting rotating rod 203 through a connecting shaft. The second bevel gear 2018 is located inside the moving push seat 204. The moving push seat 204 is rotatably connected to the connecting shaft through a bearing. Below the second bevel gear 2018, there is a transmission rotating rod 2016. The transmission rotating rod 2016 is rotatably connected to the base 1 through a rotating shaft. One end of the transmission rotating rod 2016 is fixedly connected with a second transmission disc 2012 through a connecting shaft. The second transmission disc 2012 is located outside one end of the base 1. The second transmission disc 2012 is located below the third transmission disc 2013. The moving push seat 204 is slidably sleeved on the outer wall of the transmission rotating rod 2016. The outer wall of the second bevel gear 2018 is meshed with a first bevel gear 2017. The first bevel gear 2017 is slidably sleeved on the outer wall of the transmission rotating rod 2016. One end of the first bevel gear 2017 away from the second bevel gear 2018 is fixedly connected with a limiting rotating ring 2015. The cross-section of the limiting rotating ring 2015 is T-shaped. The limiting rotating ring 2015, the transmission rotating rod 2016 and the moving push seat 204 are rotatably connected. Two linear chutes are symmetrically opened on the outer wall of the transmission rotating rod 2016. An integrally formed moving slider that matches the inner wall of the linear chute is formed on the inner wall of the first bevel gear 2017. Through the mutual cooperation of the linear chute and the moving slider, the first bevel gear 2017 can be driven by the moving push seat 204 through the limiting rotating ring 2015 to move along the outer wall of the transmission rotating rod 2016 for the limiting chute;
[0069] One end of the base 1 is provided with a synchronization component for clamping the rotating roller 201 and the conveying rotating roller 202 to rotate synchronously;
[0070] In one embodiment, as Figures 1-4 shown, the synchronization component includes:
[0071] The first transmission disc 2010 fixedly connected to one end of a synchronization rotating roller 209 through a connecting shaft. The first transmission disc 2010 is located at one end of the synchronization rotating roller 209 away from the second motor 207. The first transmission disc 2010 is located outside one end of the base 1. The lower end of the first transmission disc 2010 away from one end of the base 1 is rotatably connected with a transmission plate 2011 through a rotating shaft. One end of the transmission plate 2011 close to the base 1 is fixedly connected with a transmission frame 201^4. The transmission frame 2014 is located on the side of the transmission plate 2011 away from the first transmission disc 2010. The transmission frame 2014 is rotatably connected to both the second transmission disc 2012 and the third transmission disc 2013 through rotating shafts. Through the transmission plate 2011, the transmission frame 2014 can drive the second transmission disc 2012 and the third transmission disc 2013 to rotate synchronously under the drive of the first transmission disc 2010;
[0072] In one embodiment, as Figures 1-5 shown, the material pushing mechanism includes:
[0073] The pusher component is arranged on the lifting seat 7 and is used to push the rubber blocks on both sides during the cutting process;
[0074] The pusher component includes:
[0075] Two extrusion push plates 305 symmetrically arranged under the lifting seat 7, the two extrusion push plates 305 are respectively located on both sides of the cutting knife 5, the bottom ends of the two extrusion push plates 305 are serrated, the lower surfaces of the two extrusion push plates 305 are at the same horizontal line as the lowest position of the cutting knife 5, the top ends of the two extrusion push plates 305 are symmetrically and fixedly connected with two connecting push plates 301, a plurality of moving sliding rods 304 are vertically and equidistantly fixedly connected between the two connecting push plates 301, two fixed guide plates 302 are symmetrically formed on the outer wall of the lifting seat 7, the two fixed guide plates 302 are respectively located above the two extrusion push plates 305, the two fixed guide plates 302 are sleeved on the outer walls of the plurality of moving sliding rods 304, and guiding inclined grooves 303 for the moving sliding rods 304 to slide are provided at the connection positions of the two fixed guide plates 302 and the plurality of moving sliding rods 304. Through the serrated outer wall, the extrusion push plate 305 can push the rubber block to move through friction. At the same time, the lower surface of the extrusion push plate 305 is at the same horizontal line as the lowest position of the cutting knife 5. Therefore, when the extrusion push plate 305 extrudes the rubber block, the cutting knife 5 cuts the rubber block;
[0076] One end of the base 1 is provided with a positioning component, and the positioning component is used for rotation limit of a conveying roller 202;
[0077] In one embodiment, as Figures 2-6 shown, the positioning component includes:
[0078] The limit turntable 3010 is arranged at one end of the base 1. The limit turntable 3010 is fixedly connected with a conveying roller 202 through a connecting shaft. A moving pressing plate 309 is arranged on one side of the limit turntable 3010. A positioning plug 3011 is fixedly connected to one side of the moving pressing plate 309. The positioning plug 3011 penetrates into the interior of the limit turntable 3010. The outer wall of the positioning plug 3011 away from the moving pressing plate 309 is hemispherical. A plurality of positioning slots that match the outer wall of the positioning plug 3011 are circumferentially and equidistantly arranged on the outer wall of the limit turntable 3010. Two limit sliding rods 308 are symmetrically and fixedly connected to the side of the moving pressing plate 309 away from the positioning plug 3011. The two limit sliding rods 308 are respectively located at the upper and lower ends of one side of the moving pressing plate 309. A fixed sleeve plate 3013 is arranged on one side of the moving pressing plate 309. The fixed sleeve plate 3013 is slidably sleeved on the outer walls of the two limit sliding rods 308. The fixed sleeve plate 3013 is fixedly connected with the base 1. Springs 3012 are sleeved on the outer walls of the two limit sliding rods 308. One end of each spring 3012 is in contact with the outer wall of the moving pressing plate 309, and the other end of each spring 3012 is in contact with the outer wall of the fixed sleeve plate 3013. A moving push plate 3014 is arranged on the side of the fixed sleeve plate 3013 away from the spring 3012. The moving push plate 3014 is fixedly connected with the two limit sliding rods 308. Through the cooperation between the hemispherical outer wall and the positioning slots, the positioning plug 3011 can latch and position the limit turntable 3010;
[0079] An extrusion assembly is arranged at one end of the lifting seat 7. The extrusion assembly is used to prevent the moving pressing plate 309 from moving;
[0080] In one embodiment, as Figures 2-6 shown, the extrusion assembly includes:
[0081] A lifting slider 307 fixedly connected to one end of the lifting seat 7. The lifting slider 307 is slidably connected with the frame 4 up and down. A lifting clamping plate 306 is fixedly connected to the end of the lifting slider 307 away from the lifting seat 7. The lifting clamping plate 306 is located outside one end of the frame 4. The lifting clamping plate 306 is located above the moving push plate 3014. The lower surface of the lifting clamping plate 306 is inclined. A plurality of balls 3015 are vertically and equidistantly arranged on the side of the moving push plate 3014 away from the fixed sleeve plate 3013. Through the cooperation between the inclined outer wall and the balls 3015, the friction between the lifting clamping plate 306 and the moving push plate 3014 can be effectively reduced.
[0082] The above embodiment discloses a high-efficiency rubber cutting machine. When in use, a rubber block is placed on the upper surface of a plurality of conveying rollers 202. At this time, the first motor 206 is started to drive the bidirectional lead screw 205 to rotate. At the same time, the two moving push seats 204 are driven by the threads on the outer wall of the bidirectional lead screw 205 and move along the inner wall of the guiding chute through the limiting sliders. During this process, the first bevel gear 2017 is driven by the limiting rotating ring 2015 and slides along the outer wall of the transmission rod 2016 under the drive of the moving push seat 204. At the same time, the connecting rod 203 is driven by the connecting shaft under the drive of the moving push seat 204 to drive the clamping rollers 201 and the second bevel gear 2018 to move synchronously. When the two groups of clamping rollers 201 respectively contact the outer walls of both ends of the rubber block, the first motor 206 is stopped at this time, so as to realize the automatic centering operation of the rubber block;
[0083] After that, the second motor 207 is started to drive a synchronous roller 209 to rotate. At this time, the conveyor belt 208 is driven by a synchronous roller 209 to drive the other synchronous roller 209 to rotate synchronously. At the same time, the first transmission disc 2010 is driven by the connecting shaft under the drive of a synchronous roller 209 and drives the transmission plate 2011 to move through the rotating shaft. At this time, the transmission frame 2014 is driven by the transmission plate 2011 and drives the second transmission disc 2012 and the third transmission disc 2013 to rotate through the rotating shaft. During this process, the conveying roller 202 is driven to rotate by the connecting shaft under the drive of the third transmission disc 2013. At the same time, the transmission rod 2016 is driven to rotate by the connecting shaft under the drive of the second transmission disc 2012. At this time, the first bevel gear 2017 is driven by the moving slider under the drive of the linear chute of the transmission rod 2016 to drive the limiting rotating ring 2015 to rotate along the inner wall of the moving push seat 204. At the same time, the second bevel gear 2018 is driven to rotate by the connecting shaft under the meshing drive of the first bevel gear 2017. At this time, the clamping roller 201 rotates synchronously under the drive of the connecting rod 203. At the same time, through the rotation of the clamping roller 201 and the conveying roller 202, the rubber block can be centered and limited during the conveying process of the rubber block, so as to avoid situations such as deviation or inclination of the rubber block during cutting;
[0084] Meanwhile, the limit turntable 3010 rotates driven by a connecting shaft under the drive of a conveying roller 202. At this time, under the extrusion of the limit turntable 3010, the positioning plug 3011 pushes two limit slide rods 308 to slide along the inner wall of the fixed sleeve plate 3013 through the moving pressure plate 309. At the same time, the moving pressure plate 309 contracts through the moving compression spring 3012. At this time, the moving push plate 3014 is pushed by the two limit slide rods 308 to drive the ball 3015 to move and separate from the outer wall of the fixed sleeve plate 3013. When the limit turntable 3010 drives a positioning slot to move to the end of the positioning plug 3011, the spring 3012 rebounds to push the moving pressure plate 309 to insert the positioning plug 3011 into the inside of the limit turntable 3010, so as to limit the rotation of the limit turntable 3010;
[0085] When the rubber block moves to the specified position, stop the second motor 207 and start the electric push rod 6 to push the lifting seat 7 to descend. At the same time, the lifting clamping plate 306 vertically descends driven by the lifting seat 7 through the lifting slider 307 and contacts the outer walls of multiple balls 3015. At this time, the multiple balls 3015 rotate driven by the friction on the outer wall of the lifting clamping plate 306, effectively reducing the friction between the lifting clamping plate 306 and the moving push plate 3014. At the same time, through the contact between the lifting clamping plate 306 and the balls 3015, the moving push plate 3014 can be blocked, so as to avoid the situation of conveying the rubber block when the lifting seat 7 is not reset;
[0086] When the extrusion push plate 305 contacts the upper surface of the rubber block, the cutter 5 cuts the rubber block under the push of the electric push rod 6 through the lifting seat 7. During this process, the extrusion push plate 305 stops moving under the block of the rubber block. At the same time, the fixed guide plate 302 slides along the outer wall of the connecting push plate 301 driven by the lifting seat 7. At this time, the fixed guide plate 302 extrudes the outer wall of the moving slide rod 304 through the guiding inclined groove 303. At the same time, under the guiding of the inner wall of the guiding inclined groove 303, the moving slide rod 304 drives the extrusion push plate 305 to move horizontally through the connecting push plate 301. At this time, the cut part of the rubber block moves to both sides of the base 1 respectively under the push of the two extrusion push plates 305. The two extrusion push plates 305 can apply a pulling force to move the cut part of the rubber block to both sides, effectively preventing the rubber block from adhering to the outer wall of the cutter 5 during the process of the cutter 5 descending and cutting, thus preventing the rubber block from being drawn when being cut. Then start the electric push rod 6 to drive the cutter 5 to reset through the lifting seat 7, and then repeat the above operation, so as to achieve the purpose of efficiently cutting and conveying the rubber block.
[0087] As described above, it is only the specific implementation manner of the present application. However, the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present application can easily think of changes or substitutions, which should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A high-efficiency rubber cutting machine, comprising a base (1), a frame (4) is installed at the top of the base (1), an electric push rod (6) is installed at the top of the frame (4), the output end of the electric push rod (6) is fixedly connected with a lifting seat (7), a cutting knife (5) is fixedly connected to the bottom end of the lifting seat (7), a rubber collecting port (8) is formed at the top of the base (1), and the rubber collecting port (8) is located below the cutting knife (5), characterized in that, A conveying mechanism for centrally conveying rubber blocks is provided on the base (1); The conveying mechanism includes: a conveyor belt (208) disposed inside the top end of one side of the base (1), two synchronous rollers (209) symmetrically sleeved inside the conveyor belt (208), the two synchronous rollers (209) are respectively located inside both sides of the conveyor belt (208), both of the two synchronous rollers (209) are rotatably connected to the base (1) through rotating shafts, a second motor (207) is installed at one end of the base (1), and an output end of the second motor (207) is fixedly connected to one synchronous roller (209); A pushing mechanism for preventing the rubber block from adhering to the outer wall of the cutting knife (5) is provided on the frame (4).
2. The high-efficiency rubber cutting machine according to claim 1, characterized in that, The conveying mechanism further includes: A conveying component disposed on the other side of the base (1), and the conveying component is used for stably conveying the rubber blocks; The conveying component includes: a plurality of conveying rollers (202) horizontally and equidistantly disposed inside the top end of the side of the base (1) away from the conveyor belt (208), all of the plurality of conveying rollers (202) are rotatably connected to the base (1) through rotating shafts, one ends of all of the plurality of conveying rollers (202) are fixedly connected with third transmission discs (2013) through connecting shafts, the third transmission discs (2013) are located outside one end of the base (1), and the base (1) is rotatably connected to the connecting shaft through a bearing; A limiting component is provided on the base (1), and the limiting component is used for preventing the rubber block from shifting during the conveying process.
3. The high-efficiency rubber cutting machine according to claim 2, wherein The limiting component includes: two groups of clamping rollers (201) symmetrically disposed above one side of the base (1), one group of the clamping rollers (201) is provided with a plurality of them, the plurality of clamping rollers (201) and the plurality of conveying rollers (202) are staggered with each other, bottom ends of all of the plurality of clamping rollers (201) are fixedly connected with connecting rotating rods (203), the connecting rotating rods (203) penetrate into the interior of the base (1), and the connecting rotating rods (203) are longitudinally slidably connected to the base (1); An adjusting component is provided on the base (1), and the adjusting component is used for adjusting the distance between the two groups of clamping rollers (201).
4. An efficient rubber cutting machine according to claim 3, characterized in that, The adjusting component includes: a first motor (206) installed at one end of the base (1), an output end of the first motor (206) is fixedly connected with a bidirectional lead screw (205), the bidirectional lead screw (205) is located inside the base (1), the bidirectional lead screw (205) is rotatably connected to the base (1) through a rotating shaft, two moving push seats (204) are symmetrically sleeved on the outer wall of the bidirectional lead screw (205), both of the two moving push seats (204) are threadedly connected to the bidirectional lead screw (205), and the two moving push seats (204) are respectively located below the two groups of clamping rollers (201); A transmission component is provided on the base (1), and the transmission component is used for driving the clamping rollers (201) to rotate.
5. An efficient rubber cutting machine according to claim 4, characterized in that, The transmission assembly includes: a second bevel gear (2018) fixedly connected to the bottom end of the connecting rotating rod (203) through a connecting shaft. The second bevel gear (2018) is located inside the moving push seat (204). The moving push seat (204) is rotationally connected to the connecting shaft through a bearing. A transmission rotating rod (2016) is arranged below the second bevel gear (2018). The transmission rotating rod (2016) is rotationally connected to the base (1) through a rotating shaft. One end of the transmission rotating rod (2016) is fixedly connected with a second transmission disc (2012) through a connecting shaft. The second transmission disc (2012) is located outside one end of the base (1). The second transmission disc (2012) is located below the third transmission disc (2013). The moving push seat (204) is slidably sleeved on the outer wall of the transmission rotating rod (2016). The outer wall of the second bevel gear (2018) is meshed with a first bevel gear (2017). The first bevel gear (2017) is slidably sleeved on the outer wall of the transmission rotating rod (2016). One end of the first bevel gear (2017) far from the second bevel gear (2018) is fixedly connected with a limiting rotating ring (2015). The cross-section of the limiting rotating ring (2015) is T-shaped. The limiting rotating ring (2015), the transmission rotating rod (2016) and the moving push seat (204) are rotationally connected; A synchronization assembly is arranged at one end of the base (1). The synchronization assembly is used for clamping the rotating roller (201) and the conveying rotating roller (202) to rotate synchronously.
6. An efficient rubber cutting machine according to claim 5, characterized in that, The synchronization assembly includes: a first transmission disc (2010) fixedly connected to one end of a synchronization rotating roller (209) through a connecting shaft. The first transmission disc (2010) is located at one end of the synchronization rotating roller (209) far from the second motor (207). The first transmission disc (2010) is located outside one end of the base (1). The lower end of the first transmission disc (2010) far from one end of the base (1) is rotationally connected with a transmission plate (2011) through a rotating shaft. One end of the transmission plate (2011) close to the base (1) is fixedly connected with a transmission frame (2014). The transmission frame (2014) is located on the side of the transmission plate (2011) far from the first transmission disc (2010). The transmission frame (2014) is rotationally connected with the second transmission disc (2012) and the third transmission disc (2013) through rotating shafts.
7. An efficient rubber cutting machine according to claim 1, characterized in that, The material pushing mechanism includes: a material pushing assembly arranged on the lifting seat (7). The material pushing assembly is used for pushing the rubber blocks during the cutting process to both sides; The pushing component includes: two extrusion push plates (305) symmetrically arranged below the lifting seat (7), the two extrusion push plates (305) are respectively located on both sides of the cutting knife (5), the tops of the two extrusion push plates (305) are symmetrically and fixedly connected with two connecting push plates (301), a plurality of moving sliding rods (304) are vertically and equidistantly fixedly connected between the two connecting push plates (301), two fixed guide plates (302) are symmetrically formed on the outer wall of the lifting seat (7), the two fixed guide plates (302) are respectively located above the two extrusion push plates (305), the two fixed guide plates (302) are sleeved on the outer walls of the plurality of moving sliding rods (304), and guiding inclined grooves (303) for the moving sliding rods (304) to slide are formed at the connection positions of the two fixed guide plates (302) and the plurality of moving sliding rods (304); A positioning component is arranged at one end of the base (1), and the positioning component is used for rotationally limiting a conveying roller (202).
8. An efficient rubber cutting machine according to claim 7, characterized in that, The positioning component includes: a limiting turntable (3010) arranged at one end of the base (1), the limiting turntable (3010) is fixedly connected with a conveying roller (202) through a connecting shaft, a moving pressing plate (309) is arranged on one side of the limiting turntable (3010), a positioning plug (3011) is fixedly connected to one side of the moving pressing plate (309), the positioning plug (3011) penetrates into the interior of the limiting turntable (3010), two limiting sliding rods (308) are symmetrically and fixedly connected to the side of the moving pressing plate (309) away from the positioning plug (3011), the two limiting sliding rods (308) are respectively located at the upper and lower ends of one side of the moving pressing plate (309), a fixed sleeve plate (3013) is arranged on one side of the moving pressing plate (309), the fixed sleeve plate (3013) is slidably sleeved on the outer walls of the two limiting sliding rods (308), the fixed sleeve plate (3013) is fixedly connected with the base (1), springs (3012) are sleeved on the outer walls of the two limiting sliding rods (308), one end of each spring (3012) is in contact with the outer wall of the moving pressing plate (309), the other end of each spring (3012) is in contact with the outer wall of the fixed sleeve plate (3013), a moving push plate (3014) is arranged on the side of the fixed sleeve plate (3013) away from the spring (3012), and the moving push plate (3014) is fixedly connected with the two limiting sliding rods (308); An extrusion component is arranged at one end of the lifting seat (7), and the extrusion component is used to prevent the moving pressing plate (309) from moving.
9. An efficient rubber cutting machine according to claim 8, characterized in that, The extrusion component includes: a lifting slider (307) fixedly connected to one end of the lifting seat (7), the lifting slider (307) is slidably connected with the frame (4) up and down, a lifting clamping plate (306) is fixedly connected to the end of the lifting slider (307) away from the lifting seat (7), the lifting clamping plate (306) is located outside one end of the frame (4), and the lifting clamping plate (306) is located above the moving push plate (3014).
Citation Information
Patent Citations
A rubber cutting machine for tire production
CN116728482B