Automatic chip removal device for die cutting products
Through the automatic chip removal device of die-cutting products that limit the positioning and automatic waste collection, the die-cutting accuracy and waste treatment efficiency of traditional die-cutting equipment when adapting to products of different sizes is solved, and efficient production and low-cost maintenance are achieved.
Patent Information
- Application Number
- CN202421679210.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-16
AI Technical Summary
When traditional die-cutting equipment adapts to products of different sizes, it is difficult to ensure the die-cutting accuracy, and the waste treatment efficiency is low, which affects the production efficiency and equipment maintenance difficulty.
The product is fixed in a limited manner, and the drive assembly and die-cut assembly are synchronized by processing the product. The waste is automatically dropped into the collection assembly for collection, and multiple sets of fastening assembly and collection assembly are used to improve efficiency and reduce maintenance costs.
It realizes high-precision die-cutting for products of different sizes, and automatically collects waste, reducing maintenance costs and labor demands, and improving production efficiency.
Smart Images
Figure CN223173118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting equipment, and particularly relates to an automatic chip removal device for die-cut products. Background Art
[0002] In the field of die-cutting processing, die-cutting equipment is an indispensable tool for processing diverse materials such as paper, plastic film, and foam materials. However, in the actual production environment, these devices face a series of challenges.
[0003] Firstly, traditional die-cutting equipment has limitations in adapting to products of different sizes. They often lack the ability for real-time adjustment, which results in difficulties in ensuring die-cutting accuracy when processing products of different dimensions or specific shapes, and may even be unable to complete certain complex die-cutting tasks. This not only affects the quality and production efficiency of products but also limits the application of die-cutting equipment in a wider range of fields.
[0004] Secondly, the handling of debris and waste generated during the die-cutting process is also a major problem. If these wastes cannot be removed in a timely and effective manner, they will accumulate in the die-cutting area, seriously affecting the continuity and accuracy of die-cutting. Traditional die-cutting equipment often lacks an efficient waste removal system, resulting in serious waste accumulation. This not only increases the difficulty of equipment maintenance but also increases the labor intensity of operators and reduces the overall production efficiency. Summary of the Utility Model
[0005] The utility model aims to solve at least one of the technical problems in the related technologies to a certain extent.
[0006] To this end, the purpose of the utility model is to propose an automatic chip removal device for die-cut products, which adopts a limited-position placement method to fix the products during placement, and multiple groups of synchronous processing can effectively improve the efficiency. The debris and waste automatically fall during processing and are collected, reducing the maintenance cost and the required manpower.
[0007] To achieve the above object, the utility model proposes an automatic chip removal device for die-cut products, which includes a base, a driving component, a die-cutting component, a fastening component, and a collection component. Among them, the driving component is arranged on the top of the base. The driving component includes an outer housing, a first driving part, a fixed seat, and a connecting shaft. Among them, the outer housing is arranged on the top of the base; the first driving part is arranged inside the outer housing; there are two groups of fixed seats, and the two groups of fixed seats are respectively movably arranged on the top wall of the base, and the fixed seats are arranged at the output end of the first driving part; both ends of the connecting shaft are respectively connected to the opposite sections of a group of fixed seats; there are multiple fastening components, and the multiple fastening components are respectively arranged inside the base; the collection component is arranged at the bottom of the base.
[0008] An automatic chip discharging device for die-cut products of the present utility model adopts a limited-position placement method, fixes the products during placement, and multiple groups of synchronous processing effectively improve efficiency. The chips and waste materials automatically fall during processing and are collected, reducing maintenance costs and the required manpower.
[0009] In addition, an automatic chip discharging device for die-cut products proposed according to the above application may also have the following additional technical features:
[0010] Specifically, the die-cutting assembly includes a fixed bottom plate, a second driving component, a movable seat, a limit clamping plate, a fastening screw, a die-cutting component, and a fastening press head. Among them, the fixed bottom plate is arranged on the fixed seat; the second driving component is arranged on the fixed bottom plate; the movable seat is movably arranged on the fixed bottom plate; the limit clamping plate is arranged on the movable seat; the fastening screw is threadedly connected to the limit clamping plate, and the die-cutting component is arranged on the movable seat; the fastening press head is rotatably arranged at one end of the fastening screw.
[0011] Specifically, the fastening assembly includes an intermediate partition and fastening clamping plates. Among them, there are multiple intermediate partitions, and the multiple intermediate partitions are linearly arranged in the base; there are multiple fastening clamping plates, and each fastening clamping plate is movably arranged corresponding to the intermediate partition.
[0012] Specifically, the collection assembly includes an outer frame, a limit partition, and a collection mechanism. Among them, the outer frame is arranged on the base; the limit partition is arranged inside the outer frame; the collection mechanism is movably arranged on the limit partition.
[0013] Specifically, the collection mechanism includes an outer support frame, an inner frame, and a filtering component. Among them, the outer support frame is movably arranged on the limit partition; the inner frame is arranged on the outer support frame; the filtering component is arranged on the inner frame.
[0014] Specifically, a limit sliding groove is provided on the top wall of the intermediate partition, a limit sliding block is provided on the bottom wall of the fastening clamping plate, and the limit sliding block is movably arranged in the limit sliding groove.
[0015] Specifically, the fastening press head is a semi-circular pressing plate, and an elastic rubber gasket is provided on the inner end face of the fastening press head.
[0016] Additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. Description of the Drawings
[0017] The above-mentioned and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:
[0018] Figure 1 Schematic structural diagram of an automatic chip removal device for die-cut products according to an embodiment of the present utility model;
[0019] Figure 2 Schematic structural diagram of a die-cutting assembly of an automatic chip removal device for die-cut products according to an embodiment of the present utility model;
[0020] Figure 3 Schematic structural diagram of a fastening press head of an automatic chip removal device for die-cut products according to an embodiment of the present utility model;
[0021] Figure 4 Schematic structural diagram of a collection assembly of an automatic chip removal device for die-cut products according to an embodiment of the present utility model;
[0022] Figure 5 Schematic structural diagram of a collection mechanism of an automatic chip removal device for die-cut products according to an embodiment of the present utility model.
[0023] As shown in the figure: 10, base; 20, drive assembly; 201, outer housing; 202, first drive component; 203, fixed seat; 204, connecting shaft; 30, die-cutting assembly; 301, fixed bottom plate; 302, second drive component; 303, movable seat; 304, limit clamping plate; 305, fastening screw; 306, die-cutting component; 307, fastening press head; 40, fastening assembly; 401, intermediate partition; 402, fastening clamping plate; 50, collection assembly; 501, outer frame; 502, limit partition; 503, collection mechanism; 5031, outer support frame; 5032, inner frame; 5033, filtering component. Detailed implementation manners
[0024] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model, and should not be construed as limiting the present utility model. On the contrary, the embodiments of the present utility model include all changes, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0025] An automatic chip removal device for die-cut products according to an embodiment of the present utility model will be described below in conjunction with the accompanying drawings.
[0026] As Figures 1-5As shown in the figure, an automatic chip discharging device for die-cut products according to an embodiment of the present utility model includes a base 10, a driving assembly 20, a die-cutting assembly 30, a fastening assembly 40, and a collecting assembly 50.
[0027] Among them, the driving assembly 20 is arranged on the top of the base 10. The driving assembly 20 includes an outer housing 201, a first driving component 202, a fixed seat 203, and a connecting shaft 204.
[0028] Among them, the outer housing 201 is arranged on the top of the base 10. The first driving component 202 is arranged inside the outer housing 201. There are two groups of fixed seats 203. The two groups of fixed seats 203 are respectively movably arranged on the top wall of the base 10, and the fixed seats 203 are arranged at the output end of the first driving component 202. Both ends of the connecting shaft 204 are respectively connected to the opposite cross-sections of a group of fixed seats 203.
[0029] It should be noted that the first driving component 202 is a cylinder, which is connected to the power supply through a control switch to operate the first driving component 202 to push the fixed seat 203 to slide in a limited way on the top wall of the base 10, and the two fixed seats 203 in the same group are connected by the connecting shaft 204, so as to move synchronously.
[0030] There are multiple fastening components 40, and the multiple fastening components 40 are respectively arranged inside the base 10. The collecting assembly 50 is arranged at the bottom of the base 10.
[0031] It should be noted that the fastening components 40 are fixedly installed inside the base 10, and the distance between two adjacent fastening components 40 is adjusted according to the size of the product to be die-cut. The collecting assembly 50 collects the waste generated on the product during die-cutting.
[0032] Specifically, the steps of die-cutting the product to be die-cut are as follows: Place the product to be die-cut on the top wall of the fastening component 40, operate the first driving component 202 to push the fixed seat 203 to move on the base 10, adjust the position of the die-cutting component 30 during the moving process, and die-cut the placed product through the die-cutting component 30. During die-cutting, the chip waste falls into the collecting assembly 50.
[0033] In an embodiment of the present utility model, as Figure 2 shown, the die-cutting assembly 30 includes a fixed bottom plate 301, a second driving component 302, a movable seat 303, a limit clamping plate 304, a fastening screw 305, a die-cutting component 306, and a fastening press head 307.
[0034] Among them, the fixed base plate 301 is arranged on the fixed seat 203, the second driving component 302 is arranged on the fixed base plate 301, and the movable seat 303 is movably arranged on the fixed base plate 301. The limit clamping plate 304 is arranged on the movable seat 303, the fastening screw rod 305 is threadedly connected to the limit clamping plate 304, the die-cutting component 306 is arranged on the movable seat 303, and the fastening pressure head 307 is rotatably arranged at one end of the fastening screw rod 305.
[0035] It should be noted that in this embodiment, the second driving component 302 is a cylinder, and the second driving component 302 is connected to the power supply through a control switch to drive the movable seat 303 to slide in a limited manner on the top wall of the fixed base plate 301. A chute is provided on the fixed base plate 301, and a slider matching the chute is provided on the movable seat 303. The die-cutting component 306 is a die-cutting knife or a laser die-cutting machine, and the first driving component 202 and the second driving component 302 are used to drive and perform die-cutting on different positions of the product.
[0036] In an embodiment of the present invention, as Figure 1 shown, the fastening assembly 40 includes an intermediate partition plate 401 and fastening clamping plates 402.
[0037] Among them, there are multiple intermediate partition plates 401, and the multiple intermediate partition plates 401 are linearly arranged in the base 10. There are multiple fastening clamping plates 402, and each fastening clamping plate 402 is movably arranged corresponding to the intermediate partition plate 401.
[0038] It should be noted that the size, quantity, and the distance between two adjacent intermediate partition plates 401 are set according to the size of the product to be die-cut. [[ID=*]]
[0039] In an embodiment of the present invention, as Figure 4 shown, the collection assembly 50 includes an outer frame 501, a limit partition plate 502, and a collection mechanism 503.
[0040] Among them, the outer frame 501 is arranged on the base 10, the limit partition plate 502 is arranged inside the outer frame 501, and the collection mechanism 503 is movably arranged on the limit partition plate 502.
[0041] It should be noted that the collection mechanism 503 is arranged directly below the multiple intermediate partition plates 401. During die-cutting, debris and waste fall onto the collection mechanism 503 through the gaps between the intermediate partition plates 401, which facilitates the removal and collection of waste.
[0042] In an embodiment of the present invention, as Figure 5 shown, the collection mechanism 503 includes an outer support frame 5031, an inner frame 5032, and a filtering component 5033.
[0043] Among them, the outer support frame 5031 is movably arranged on the limit partition plate 502, the inner frame 5032 is arranged on the outer support frame 5031, and the filtering component 5033 is arranged on the inner frame 5032.
[0044] It should be noted that the pore diameter of the mesh holes on the filtering component 5033 is set according to the size of the waste generated by the product to be die-cut, and multiple groups of filtering components 5033 can be provided. The multiple groups of filtering components 5033 with different pore diameters are arranged at intervals on the inner frame 5032.
[0045] In an embodiment of the present invention, as Figure 1 shown, a limit sliding groove is provided on the top wall of the middle partition plate 401, a limit sliding block is provided on the bottom wall of the fastening clamping plate 402, and the limit sliding block is movably arranged in the limit sliding groove.
[0046] It should be noted that by the limit sliding of the limit sliding block in the limit sliding groove, the fastening clamping plate 402 adjusts its position on the middle partition plate 401. When the product to be die-cut is placed on the middle partition plate 401, the fastening clamping plate 402 clamps the surface of the product.
[0047] In an embodiment of the present invention, as Figure 3 shown, the fastening pressure head 307 is a semi-circular pressing plate, and an elastic rubber gasket is provided on the inner end face of the fastening pressure head 307.
[0048] It should be noted that the fastening pressure head 307 is a semi-circular pressing plate. A spray pipe is provided in the limit clamping plate 304. The fastening screw 305 drives the fastening pressure head 307 to press on the surface of the spray pipe, and then the spray pipe is pressed and fixed in the limit clamping plate 304. During die-cutting, the spray pipe cools the die-cutting component 306 and blows off the waste.
[0049] The steps of die-cutting the product and collecting the waste in the present invention are as follows: The first driving component 202 in the driving component 20 operates to push the fixed seat 203 to adjust its position on the base 10, driving the die-cutting component 30 to move directly above the product to be die-cut. Place the product to be die-cut on the middle partition plate 401, and the fastening clamping plate 402 expands and contracts to fit the surface of the product to be die-cut to reinforce the product.
[0050] During die-cutting, the first driving component 202 drives the die-cutting component 306 to move left and right, and the second driving component 302 operates to drive the die-cutting component 306 on the movable seat 303 to move back and forth, so as to adjust according to the required shape and size of die-cutting. The debris waste generated during die-cutting falls into the collecting component 50 and is intercepted by the filtering component 5033 in the collecting mechanism 503 to achieve solid-liquid separation, facilitating the collection of waste.
[0051] In summary, an automatic chip removal device for die-cut products according to an embodiment of the present utility model adopts a limited placement method, fixes the products during placement, and multiple groups of synchronous processing effectively improve the efficiency. The chips and waste materials automatically fall during processing and are collected, reducing the maintenance cost and the required manpower.
[0052] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and deformations to the above embodiments within the scope of the present utility model.
Claims
1. An automatic chip removal device for die-cut products, characterized in that, It includes a base (10), a driving component (20), a die-cutting component (30), a fastening component (40) and a collecting component (50). Among them, The driving component (20) is arranged on the top of the base (10). The driving component (20) includes an outer housing (201), a first driving part (202), a fixed seat (203) and a connecting shaft (204). Among them, The outer housing (201) is arranged on the top of the base (10); The first driving part (202) is arranged inside the outer housing (201); There are two groups of the fixed seats (203). The two groups of fixed seats (203) are respectively movably arranged on the top wall of the base (10), and the fixed seats (203) are arranged at the output end of the first driving part (202); Both ends of the connecting shaft (204) are respectively connected to the opposite cross-sections of a group of the fixed seats (203); There are multiple fastening components (40). The multiple fastening components (40) are respectively arranged inside the base (10); The collecting component (50) is arranged at the bottom of the base (10).
2. The automatic chip removal device for die-cut products according to claim 1, wherein, The die-cutting component (30) includes a fixed bottom plate (301), a second driving part (302), a movable seat (303), a limiting clamping plate (304), a fastening screw (305), a die-cutting part (306) and a fastening press head (307). Among them, The fixed bottom plate (301) is arranged on the fixed seat (203); The second driving part (302) is arranged on the fixed bottom plate (301); The movable seat (303) is movably arranged on the fixed bottom plate (301); The limiting clamping plate (304) is arranged on the movable seat (303); The fastening screw (305) is threadedly connected to the limiting clamping plate (304) The die-cutting part (306) is arranged on the movable seat (303); The fastening press head (307) is rotatably arranged at one end of the fastening screw (305).
3. An automatic chip removal device for a die-cut product according to claim 1, characterized in that, The fastening component (40) includes an intermediate partition plate (401) and a fastening clamping plate (402). Among them, There are multiple intermediate partition plates (401). The multiple intermediate partition plates (401) are linearly arranged inside the base (10); There are multiple fastening clamping plates (402). Each fastening clamping plate (402) is movably arranged corresponding to the intermediate partition plate (401).
4. An automatic chip removal device for a die-cut product according to claim 1, characterized in that, The collecting component (50) includes an outer frame (501), a limiting partition plate (502) and a collecting mechanism (503). Among them, The outer frame (501) is arranged on the base (10); The limiting partition plate (502) is arranged inside the outer frame (501); The collecting mechanism (503) is movably arranged on the limiting partition plate (502).
5. An automatic chip removal device for a die-cut product according to claim 4, characterized in that, The collecting mechanism (503) includes an outer support frame (5031), an inner frame (5032) and a filtering component (5033). Among them, The outer support frame (5031) is movably arranged on the limiting partition plate (502); The inner frame (5032) is arranged on the outer support frame (5031); The filtering component (5033) is arranged on the inner frame (5032).
6. The automatic chip removal device for a die-cut product according to claim 3, wherein, A limiting sliding groove is provided on the top wall of the middle partition plate (401), a limiting sliding block is provided on the bottom wall of the fastening clamping plate (402), and the limiting sliding block is movably arranged in the limiting sliding groove.
7. The automatic chip removal device for a die-cut product according to claim 2, characterized in that, The fastening pressing head (307) is a semi-circular pressing plate, and an elastic rubber gasket is provided on the inner end face of the fastening pressing head (307).