Air suction knife roll die

Abstract

The utility model provides an air suction knife roller die, which relates to the technical field of die cutting equipment, and comprises an air suction roller body, a plurality of die cutting knife groups used for die cutting sheets into required finished products are distributed on the peripheral surface of the air suction roller body at equal intervals, and each die cutting knife group comprises a plurality of die cutting knives. Each die-cutting knife comprises two arc-shaped end blades and two linear side blades which are integrally arranged, the two ends of the two linear side blades are connected with the ends of the two corresponding arc-shaped end blades correspondingly, and a plurality of air suction holes used for adsorbing die-cutting outer frame waste formed after die cutting are formed in the peripheral face of the air suction roller body; the die cutting and regional air suction device integrates the die cutting function and the regional air suction function and is matched with the air suction bottom roller, so that die cutting of sheets is achieved, the air suction holes can adsorb waste of a die cutting outer frame, the die cutting efficiency is improved, the die cutting efficiency is improved, and the die cutting efficiency is improved. Automatic separation of die cutting outer frame waste and needed finished products is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting equipment, in particular to a suction knife roller die. Background Art

[0002] In the process of sheet processing, according to the process requirements, the outer shape of the sheet is die-cut through the cooperation of a die-cutting knife roller and a die-cutting bottom roller. The existing die-cutting knife roller performs continuous die-cutting on the material tape, and the die-cut waste is taken away by the backing paper, leaving the required finished product, so as to separate the die-cut waste and the required finished product. However, in the present utility model, die-cutting is performed on the sheet without backing paper traction. After die-cutting the sheet with the existing die-cutting knife roller and the existing die-cutting bottom roller, the die-cut waste and the required finished product are simultaneously conveyed out from between the existing die-cutting knife roller and the existing die-cutting bottom roller, and the die-cut waste and the required finished product are mixed together. Since the required finished product still needs to be packaged, it is necessary to manually sort the die-cut waste and the required finished product, which is rather troublesome.

[0003] Therefore, a suction knife roller die for solving the above problems is needed. Summary of the Utility Model

[0004] The utility model provides a suction knife roller die, which integrates the functions of die-cutting and regional suction. By cooperating with a suction bottom roller, die-cutting of the sheet is achieved, and the suction holes can adsorb the die-cut outer frame waste, realizing the automatic separation of the die-cut outer frame waste and the required finished product.

[0005] The technical solution of the present utility model is realized as follows:

[0006] The suction knife roller die includes a suction roller body rotatably installed on a tool holder. A plurality of die-cutting knife groups for die-cutting the sheet into required finished products are equidistantly distributed on the outer peripheral surface of the suction roller body. Each die-cutting knife group includes a plurality of die-cutting knives. Each die-cutting knife includes two arc-shaped end edges and two straight side edges integrally arranged. The two ends of the two straight side edges are respectively connected to the ends of the corresponding two arc-shaped end edges. A plurality of suction holes for adsorbing the die-cut outer frame waste formed after die-cutting are arranged on the outer peripheral surface of the suction roller body. The suction holes are arranged at both ends of the die-cutting knife. A suction disc for connecting the suction holes and a suction element is installed on the suction roller body, and the side wall of the suction disc is attached to the end face of the suction roller body.

[0007] As a preferred technical solution, the distance between adjacent die-cutting knives in each die-cutting knife group is equal.

[0008] As a preferred technical solution, a plurality of axially arranged suction channels are arranged on the suction roller body in a circular arrangement, and each suction hole is communicated with the corresponding axially arranged suction channel.

[0009] As a preferred technical solution, support shafts are arranged at both ends of the air suction roller body. The air suction disc is rotatably installed on one of the support shafts. The air suction disc is connected to the tool holder through a connecting element. The air suction disc is provided with an air suction groove for communicating the axial air suction channel and the air suction element. The air suction groove is arc-shaped and arranged on the side wall of the air suction disc that fits the air suction roller body.

[0010] As a preferred technical solution, a rolling bearing is installed between the air suction disc and the corresponding support shaft, and a flat thrust bearing is arranged on the side wall of the air suction disc that abuts against the end face of the air suction roller body.

[0011] Adopting the above technical solution, the beneficial effects of the present utility model are as follows:

[0012] Since the air suction knife roller die includes air suction holes provided on the air suction roller body, when using this die, the air suction roller body is installed on the tool holder, and the sheet material enters between the air suction roller body and the air suction bottom roller at a certain distance. When the air suction roller body cooperates with the air suction bottom roller, the sheet material is die-cut into several required sheet materials by the die-cutting knife. After die-cutting, the outer frame die-cut waste is adsorbed by the air suction holes on the air suction roller body and rotates therewith, and the required sheet materials are adsorbed by the air suction holes on the air suction bottom roller and rotate therewith. After being moved to a suitable position, the air suction roller body and the air suction bottom roller stop sucking air, and the outer frame die-cut waste and the required sheet materials can be conveyed away respectively through mechanisms such as a guide plate or a conveyor belt, so as to realize the automatic separation of the die-cut outer frame waste and the required finished products, avoid manual sorting, and directly convey the required sheet materials to the packaging process, thereby improving the production efficiency of the sheet materials. Description of the Drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 It is a schematic structural diagram of the unfolded outer peripheral surface of the air suction roller body;

[0016] Figure 3 It is a schematic structural diagram of the axial air suction channel;

[0017] Figure 4 It is a schematic structural diagram of the air suction disc;

[0018] Figure 5Schematic structural diagram of the air suction roller body installed on the tool holder.

[0019] Wherein: 1. Air suction roller body; 2. Tool holder; 3. Die cutting knife; 4. Arc-shaped end edge; 5. Straight side edge; 6. Air suction hole; 7. Air suction disc; 8. Axial air suction channel; 9. Support shaft; 10. Air suction groove; 11. Rolling bearing; 12. Flat thrust bearing; 13. Connecting plate; 14. Driving gear; 15. Air suction bottom roller. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] As Figures 1 - 5 As commonly shown, the air suction die cutting roller die includes an air suction roller body 1, the air suction roller body 1 is rotatably installed on the tool holder 2, and a plurality of die cutting knife groups for die cutting a sheet into required finished products are equidistantly distributed on the outer peripheral surface of the air suction roller body 1. Each die cutting knife group includes a plurality of die cutting knives 3. Each die cutting knife 3 includes two integrally provided arc-shaped end edges 4 and two straight side edges 5. The two ends of the two straight side edges 5 are respectively connected to the ends of the corresponding two arc-shaped end edges 4. A plurality of air suction holes 6 for adsorbing the waste die cutting outer frame formed after die cutting are provided on the outer peripheral surface of the air suction roller body 1. The air suction holes 6 are provided at both ends of the die cutting knife 3. An air suction disc 7 for connecting the air suction holes 6 and the air suction element is installed on the air suction roller body 1. The side wall of the air suction disc 7 is in contact with the end surface of the air suction roller body 1.

[0022] In the present invention, when using this die, the air suction roller body 1 cooperates with the air suction bottom roller 15 to die cut the sheet.

[0023] Among them, the distance between adjacent die cutting knives 3 in each die cutting knife group is equal.

[0024] As Figure 3 As shown, a plurality of axially arranged axial air suction channels 8 are provided on the air suction roller body 1, and each air suction hole 6 is communicated with the corresponding axial air suction channel 8.

[0025] In addition, a support shaft 9 is provided at both ends of the air suction roller body 1. An air suction disc 7 is rotatably installed on one of the support shafts 9. The air suction disc 7 is connected to the tool holder 2 through a connecting element. An air suction groove 10 for communicating the axial air suction channel 8 and the air suction element is provided on the air suction disc 7. The air suction groove 10 is arc-shaped and provided on the side wall of the air suction disc 7 in contact with the air suction roller body 1.

[0026] AsFigure 4 As shown, a rolling bearing 11 is installed between the air suction disc 7 and the corresponding support shaft 9, and a flat thrust bearing 12 is provided on the side wall of the air suction disc 7 that is in contact with the end face of the air suction roller body 1.

[0027] The connecting element includes a connecting plate 13. One end of the connecting plate 13 is connected to the tool holder 2, and the other end of the connecting plate 13 is connected to the air suction disc 7.

[0028] A transmission gear 14 is installed on the other support shaft 9.

[0029] The air suction element includes an air pump, which is not marked in the figure.

[0030] In summary, the utility model integrates the functions of die cutting and regional air suction. By cooperating with the air suction bottom roller, die cutting of the sheet material is realized. The air suction holes can adsorb the waste of the die-cut outer frame, realizing the automatic separation of the waste of the die-cut outer frame and the required finished products.

[0031] The above are only the preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Suction air knife roll die, including a suction air roll body, characterized in that, The suction air roller body is rotatably mounted on the tool holder. A plurality of die-cutting tool groups for die-cutting the sheet material into required finished products are equidistantly distributed on the outer peripheral surface of the suction air roller body. Each die-cutting tool group includes a plurality of die-cutting tools. Each die-cutting tool includes two arc-shaped end edges and two straight side edges which are integrally arranged. The two ends of the two straight side edges are respectively connected to the ends of the corresponding two arc-shaped end edges. A plurality of suction holes for adsorbing the waste of the die-cut outer frame formed after die-cutting are arranged on the outer peripheral surface of the suction air roller body. The suction holes are arranged at both ends of the die-cutting tool. A suction air disc for connecting the suction holes and the suction element is mounted on the suction air roller body. The side wall of the suction air disc is in fit with the end face of the suction air roller body.

2. The air suction knife roll die according to claim 1, wherein The distance between adjacent die-cutting tools in each die-cutting tool group is equal.

3. The suction knife roll die according to claim 1, characterized in that, A plurality of axially arranged suction air channels arranged in a ring shape are arranged on the suction air roller body. Each suction hole is communicated with the corresponding axially arranged suction air channel.

4. The air suction cutter roller die according to claim 3, characterized in that, A support shaft is arranged at both ends of the suction air roller body. The suction air disc is rotatably mounted on one of the support shafts. The suction air disc is connected to the tool holder through a connecting element. A suction air groove for communicating the axially arranged suction air channel and the suction element is arranged on the suction air disc. The suction air groove is arranged in an arc shape on the side wall of the suction air disc in fit with the suction air roller body.

5. The air suction cutter roller die according to claim 4, characterized in that, A rolling bearing is mounted between the suction air disc and the corresponding support shaft. A flat thrust bearing is arranged on the side wall of the suction air disc in abutment with the end face of the suction air roller body.

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