Floating coil pipe end socket prefabricating mold
By introducing the cover port and guide bucket into the prefabricated mold of the floating coil head, the problems of dropping and dispersing of raw material liquid are solved, and efficient and clean the pouring process is achieved.
Patent Information
- Application Number
- CN202422337958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the pouring process, the raw material liquid may easily drip around the pouring mouth or pour too much, resulting in waste of raw materials and cumbersome subsequent cleaning and recycling operations.
A prefabricated mold for floating coil head is designed, including a base, mold core, fixing member, mold body, cover plate and guide bucket. Through the ports and guide bucket on the cover plate, the raw material liquid is guided into the mold cavity to avoid dripping and diffusing.
It effectively avoids the dripping and dissipation of raw material liquid during the pouring process, reduces raw material waste, and simplifies cleaning and recycling operations.
Smart Images

Figure CN223173221U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to casting molds, and particularly relates to a prefabrication mold for a floating coil head. Background Technique
[0002] The prefabrication mold for a floating coil head is a special mold used for manufacturing the head part of a floating coil, also known as a floating coil heat exchanger or a floating coil furnace. By using the casting molding method, it ensures that the size and shape of the head after each casting meet the design requirements, ensuring the normal use of the head. However, during the process of pouring raw materials through the pouring port, the raw material liquid may drip on the periphery of the pouring port before pouring, and the situation of over-pouring and overflowing may occur. Content of the Utility Model
[0003] The purpose of the utility model is to provide a prefabrication mold for a floating coil head to solve the problems of the raw material dripping on the periphery of the pouring port before pouring and the situation of over-pouring and overflowing occurring during the process of pouring raw materials through the pouring port as mentioned in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: A prefabrication mold for a floating coil head, comprising a base and a mold core installed on the outer wall of the upper end of the base;
[0005] A fixing member is arranged on the upper side of the base;
[0006] The inner part of the fixing member is fixedly connected with a mold main body to form a mold cavity required for molding between the mold main body and the mold core;
[0007] A counterweight is arranged on the upper side of the fixing member to provide a downward pressure to limit the position of the fixing member on the base. An upper outer wall inside of the mold main body is provided with a pouring port;
[0008] A cover plate is arranged on the upper side of the pouring port. A guiding hopper is fixedly connected to the outer circular wall of the upper end of the cover plate to guide the moving direction of the raw material liquid. A through hole penetrating up and down is opened inside the center of the cover plate for the raw material liquid to flow into the pouring port.
[0009] Preferably, a limiting block is fixedly connected to the outer circular wall of the lower end of the cover plate to limit the position of the cover plate. A top plate is arranged on the upper side of the guiding hopper to prevent impurities from entering the inside of the guiding hopper during the cooling and molding process.
[0010] Preferably, a handle b is fixedly connected to the center of the outer wall of the upper end of the top plate to drive the top plate to move under an external force. A baffle is fixedly connected to the outer wall of the lower end of the top plate to limit the position of the top plate on the guiding hopper.
[0011] Preferably, the guiding hopper is inclined from top to bottom to guide the flow of the raw material liquid, and the cover plate, the guiding hopper and the limiting block are integrally formed by casting.
[0012] Preferably, a bottom plate is fixedly connected to the outer wall of the lower end of the counterweight block, and handle a is fixedly connected to the circular outer walls at the front and rear ends of the counterweight block to drive the counterweight block to be removed from the fixing member under the action of an external force.
[0013] Preferably, a weight-reducing groove is provided inside the circular outer wall of the fixing member to reduce its own weight and provide a holding space, and clamping blocks are fixedly connected to the outer walls at the upper and lower ends of the fixing member.
[0014] Preferably, clamping grooves for the clamping blocks to be clamped are provided inside the outer wall of the upper end of the base and inside the outer wall of the lower end of the bottom plate to limit the position of the fixing member on the base and the position of the counterweight block on the fixing member, and a hole penetrating up and down is provided at the center of the counterweight block.
[0015] Preferably, the mold core and the mold body share the same center of the circle, and the diameter of the mold body is larger than that of the mold core to form a molding cavity.
[0016] Compared with the prior art, the present utility model provides a prefabrication mold for a floating coiled pipe head, which has the following beneficial effects:
[0017] By adding a guiding hopper to the traditional cover plate and providing a through opening on the cover plate, during the pouring operation of the head, the staff can directly cover the cover plate on the pouring port, and under the guidance of the guiding hopper, guide the raw material liquid into the cavity between the mold body and the mold core, avoiding the situation that when pouring the raw material liquid from the container storing the raw material liquid, it drips outside the pouring port during the pouring process. At the same time, through the guidance of the guiding hopper, when too much raw material liquid is poured in, the situation of the raw material liquid overflowing can also be avoided, avoiding the waste of the raw material liquid and reducing the cumbersome operations of subsequent cleaning and recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of a prefabrication mold for a floating coiled pipe head of the present utility model.
[0019] Figure 2 It is a schematic front sectional structural diagram of a prefabrication mold for a floating coiled pipe head of the present utility model.
[0020] Figure 3 It is a schematic front disassembled structural diagram of a prefabrication mold for a floating coiled pipe head of the present utility model.
[0021] Figure 4 It is a schematic partial structural diagram of the pouring port area of the present utility model.
[0022] In the figure: 1. Handle a; 2. Counterweight; 3. Base plate; 4. Weight reduction groove; 5. Fixing piece; 6. Base; 7. Die core; 8. Mold body; 9. Pouring port; 10. Card slot; 11. Card block; 12. Cover plate; 13. Baffle plate; 14. Handle b; 15. Top plate; 16. Guide hopper; 17. Limit block; 18. Through hole. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0024] The present invention provides a floating coil head prefabrication mold as Figures 1-4 shown, which includes a base 6 and a die core 7 installed on the outer wall of the upper end of the base 6;
[0025] A fixing piece 5 is arranged on the upper side of the base 6;
[0026] The inner part of the fixing piece 5 is fixedly connected with a mold body 8 to form a mold cavity required for molding between the mold body 8 and the die core 7;
[0027] A counterweight 2 is arranged on the upper side of the fixing piece 5 to provide a downward pressure to limit the position of the fixing piece 5 on the base 6. An upper outer wall inside the mold body 8 is provided with a pouring port 9. During the production process of the floating coil head, first, the fixing piece 5 is placed on the base 6, so that the mold body 8 is sleeved on the die core 7 to form a mold cavity. Then, the raw material for making the head is dissolved at a high temperature into a raw material liquid, and the raw material liquid is poured into the mold cavity through the pouring port 9 through a specified container. When the raw material liquid is seen through the pouring port 9, stop pouring, and then place the counterweight 2 on the fixing piece 5. After waiting for the model in the mold cavity to cool, remove the counterweight 2 and the fixing piece 5 in sequence. After demolding the formed head and trimming the edge of the head, it can be waiting for inspection and warehousing;
[0028] A cover plate 12 is arranged on the upper side of the pouring port 9. The upper circular outer wall of the cover plate 12 is fixedly connected with a guide hopper 16 to guide the moving direction of the raw material liquid. A through hole 18 that penetrates up and down is opened inside the center of the cover plate 12 for the raw material liquid to flow into the pouring port 9. When pouring the raw material liquid through the pouring port 9, the cover plate 12 can be clamped inside the pouring port 9. When pouring the raw material liquid, it can enter the mold cavity through the through hole 18 under the guidance of the guide hopper 16, avoiding the situation of dripping on the mold body 8 and overflowing from the pouring port 9 during the process of pouring the raw material liquid.
[0029] As Figure 4As shown, a limiting block 17 is fixedly connected to the lower circular outer wall of the cover plate 12 to limit the position of the cover plate 12. A top plate 15 is provided on the upper side of the guiding hopper 16 to prevent impurities from entering the interior of the guiding hopper 16 during the cooling and forming process. A handle b14 is fixedly connected to the center of the upper outer wall of the top plate 15 to drive the movement of the top plate 15 under the action of an external force. A baffle 13 is fixedly connected to the lower outer wall of the top plate 15 to limit the position of the top plate 15 on the guiding hopper 16.
[0030] When limiting the position of the cover plate 12, the limiting block 17 can be clamped inside the pouring port 9 to limit the position of the cover plate 12. After pouring the raw material liquid, the top plate 15 can be buckled on the guiding hopper 16 under the limitation of the baffle 13 to prevent impurities from entering the raw material liquid to be solidified through the guiding hopper 16 during the cooling of the head, avoiding the situation of contaminating the raw material liquid and the need for secondary impurity removal during the recovery of the corner edges. At the same time, the top plate 15 can be removed by grasping the handle b14.
[0031] As Figure 4 shown, the guiding hopper 16 is inclined from top to bottom to guide the flow of the raw material liquid. The cover plate 12, the guiding hopper 16, and the limiting block 17 are integrally formed by pouring.
[0032] The inclined guiding hopper 16 can guide the raw material liquid to quickly enter the pouring port 9 for pouring operation, and the upper opening of the guiding hopper 16 is relatively large, which can prevent dripping during the pouring of the raw material liquid.
[0033] As Figure 1 and Figure 2 shown, a bottom plate 3 is fixedly connected to the lower outer wall of the counterweight block 2. Handle a1s are fixedly connected to the front and rear circular outer walls of the counterweight block 2 to drive the removal of the counterweight block 2 from the fixing member 5 under the action of an external force. A weight-reducing groove 4 is formed inside the circular outer wall of the fixing member 5 to reduce its own weight and provide a holding space. Clamping blocks 11 are fixedly connected to the upper and lower outer walls of the fixing member 5. Clamping grooves 10 for the clamping blocks 11 to be clamped are formed inside the upper outer wall of the base 6 and the lower outer wall of the bottom plate 3 to limit the position of the fixing member 5 on the base 6 and the position of the counterweight block 2 on the fixing member 5. A hole penetrating up and down is formed at the center of the counterweight block 2.
[0034] When assembling the counterweight block 2, the fixing member 5, and the base 6, first place the base 6 on a flat ground. Then, grasp the fixing member 5 through the weight-reducing groove 4 and move it onto the base 6. The clamping block 11 at the lower end of the fixing member 5 is clamped into the clamping groove 10 formed on the base 6 for position limitation. Then, after pouring the raw material liquid, grasp the handle a1 to move the counterweight block 2 to the upper side of the fixing member 5, and clamp it between the clamping block 11 at the upper end of the fixing member 5 and the clamping groove 10 formed at the lower end of the bottom plate 3 to limit the position of the counterweight block 2 on the fixing member 5.
[0035] As Figure 1 and Figure 2 shown, the mold core 7 and the mold body 8 share the same center of the circle, and the diameter of the mold body 8 is larger than that of the mold core 7 to form a molding cavity.
[0036] When the mold body 8 is buckled on the mold core 7, at this time, the arc-shaped mold body 8 and the mold core 7 share the same center of the circle, thereby forming a sufficiently smooth mold cavity to ensure that the size of each formed head is the same.
[0037] The implementation principle of this embodiment is as follows: In the process of manufacturing the floating coil head, first place the fixing member 5 on the base 6, so that the mold body 8 is sleeved on the mold core 7 to form a mold cavity. Subsequently, the raw material for making the head is dissolved at high temperature into a raw material liquid, and the raw material liquid is poured into the mold cavity through the pouring port 9 through a specified container. When the raw material liquid is seen through the pouring port 9, stop pouring. Then place the counterweight 2 on the fixing member 5. After waiting for the model in the mold cavity to cool, remove the counterweight 2 and the fixing member 5 in sequence. After removing the formed head from the mold, after trimming the edge of the head, it can be waiting for inspection and warehousing. When pouring the raw material liquid through the pouring port 9, the cover plate 12 can be clamped inside the pouring port 9. When pouring the raw material liquid, it can be guided by the guiding hopper 16 and enter the mold cavity through the through hole 18, so as to avoid the situation of dripping on the mold body 8 and overflowing from the pouring port 9 during the process of pouring the raw material liquid.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A prefabrication mold for a floating coil head, comprising a base (6) and a mold core (7) installed on the outer wall of the upper end of the base (6); A fixing member (5) is arranged on the upper side of the base (6); A mold body (8) is fixedly connected inside the fixing member (5) to form a mold cavity required for molding with the mold core (7); A counterweight (2) is arranged on the upper side of the fixing member (5) to provide a downward pressure to limit the position of the fixing member (5) on the base (6). An injection port (9) is opened inside the outer wall of the upper end of the mold body (8); It is characterized in that: A cover plate (12) is arranged on the upper side of the injection port (9). A guiding hopper (16) is fixedly connected to the outer wall of the upper end of the cover plate (12) to guide the moving direction of the raw material liquid. A through hole (18) that penetrates up and down is opened inside the center of the cover plate (12) for the raw material liquid to flow into the injection port (9).
2. The prefabrication mold for a floating coil head according to claim 1, wherein: A limiting block (17) is fixedly connected to the outer wall of the lower end of the cover plate (12) to limit the position of the cover plate (12). A top plate (15) is arranged on the upper side of the guiding hopper (16) to prevent impurities from entering the inside of the guiding hopper (16) during the cooling and molding process.
3. A prefabrication mold for a floating coil head according to claim 2, characterized in that: A handle b (14) is fixedly connected to the center of the outer wall of the upper end of the top plate (15) to drive the top plate (15) to move under an external force. A baffle (13) is fixedly connected to the outer wall of the lower end of the top plate (15) to limit the position of the top plate (15) on the guiding hopper (16).
4. A prefabrication mold for a floating coil head according to claim 1, characterized in that: The guiding hopper (16) is inclined from top to bottom to guide the flow of the raw material liquid. The cover plate (12), the guiding hopper (16) and the limiting block (17) are integrally injection molded.
5. The prefabrication mold for a floating coil head according to claim 1, characterized in that: A bottom plate (3) is fixedly connected to the outer wall of the lower end of the counterweight (2). Handles a (1) are fixedly connected to the outer walls of the front and rear ends of the counterweight (2) in a circular shape to drive the counterweight (2) to be removed from the fixing member (5) under an external force.
6. A prefabrication mold for a floating coil head according to claim 1, characterized in that: A weight reduction groove (4) is opened inside the outer wall of the circular shape of the fixing member (5) to reduce its own weight and provide a holding space. Clamping blocks (11) are fixedly connected to the outer walls of the upper and lower ends of the fixing member (5).
7. A prefabrication mold for a floating coil head according to claim 1, characterized in that: Slots (10) for clamping the clamping blocks (11) are opened inside the outer wall of the upper end of the base (6) and inside the outer wall of the lower end of the bottom plate (3) to limit the position of the fixing member (5) on the base (6) and the position of the counterweight (2) on the fixing member (5). A hole that penetrates up and down is opened at the center of the counterweight (2).
8. A prefabrication mold for a floating coil head according to claim 1, characterized in that: The mold core (7) and the mold body (8) share the same center of a circle. The diameter of the mold body (8) is larger than the diameter of the mold core (7) to form a mold cavity for molding.