Automatic cutting device for nineteen high-aluminum checker bricks

Abstract

The utility model relates to the technical field of cutting devices, and discloses an automatic high-aluminum nineteen-checker brick cutting device which comprises a machine frame, a first motor is fixedly connected to one side of the machine frame, a driving wheel is fixedly connected to the output end of the first motor, the driving wheel is rotationally connected into the machine frame, a driven wheel is rotationally connected into the machine frame, and the driven wheel is fixedly connected to the output end of the first motor. And a cutting belt is arranged between the driving wheel and the driven wheel, a cutting table is fixedly connected to one side of the rack, a supporting plate is fixedly connected to the top of the cutting table, the cutting belt is slidably connected to the interior of the cutting table, and an adjusting assembly is arranged at the top of the cutting table. According to the automatic brick cutting device, the threaded column drives the connecting column to move, meanwhile, the air cylinder drives the bricks to penetrate through the cutting belt, and therefore the effects that the clamp can be adjusted according to the sizes of the bricks and automatic cutting can be achieved, and the problem that the clamping range of the clamp cannot be adjusted according to the sizes of the different bricks is solved. And stable cutting cannot be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting devices, in particular to an automatic cutting device for high-aluminum nineteen-grid bricks. Background Technique

[0002] The high-aluminum nineteen-grid brick is a refractory brick mainly made of bauxite. The "nineteen" in its name refers to the specification or design shape of the brick, while "grid" indicates that the brick body has a specific grid-like structure, which can effectively enhance the strength and heat resistance of the brick. High-aluminum nineteen-grid bricks are widely used in industries such as metallurgy, ceramics, and glass. They can withstand extremely high temperatures and resist molten metals and chemical corrosion, thus showing excellent performance and long service life in high-temperature working environments. The shapes and sizes of furnaces are often variable. By cutting, the high-aluminum nineteen-grid bricks can be adjusted to appropriate sizes to ensure that they can effectively fill gaps during installation, enhancing the overall fire resistance and sealing performance. Appropriate cutting can avoid stress concentration during the installation of bricks, thereby improving the overall strength and stability of refractory materials.

[0003] Traditional cutting devices usually consist of a cutting machine and a support frame. The cutting machine is the core part of the equipment, equipped with high-performance cutting tools or saw blades, which can perform precise cutting according to the characteristics and thickness of the material. The support frame provides a stable working platform to ensure that the material to be cut remains fixed during the cutting process, thereby improving the cutting accuracy and safety.

[0004] However, when traditional cutting devices are in use, bricks are usually fixed by fixed clamps. During the cutting process, it is often impossible to adjust the clamping range of the clamps according to the sizes of different bricks. When facing bricks of different shapes and sizes, it will result in unstable clamping, thus affecting the cutting accuracy and efficiency, limiting the applicability of the cutting device. And during cutting, it is necessary to manually push the bricks to move to complete the cutting, and there are potential risks in the process. Therefore, an automatic cutting device for high-aluminum nineteen-grid bricks is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an automatic cutting device for high-aluminum nineteen-grid bricks, aiming to improve the problem that in the prior art, the clamping range of the clamp cannot be adjusted according to the sizes of different bricks, resulting in unstable clamping when facing bricks of different shapes and sizes.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] High-aluminum nineteen-grid brick automatic cutting device, including a frame. One side of the frame is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a driving wheel, the driving wheel is rotatably connected inside the frame, the frame is internally rotatably connected with a driven wheel, a cutting belt is arranged between the driving wheel and the driven wheel, one side of the frame is fixedly connected with a cutting table, the top of the cutting table is fixedly connected with a support plate, the cutting belt is slidably connected inside the cutting table, an adjusting component is arranged on the top of the cutting table, the adjusting component is used for adjusting the position of the brick, a collecting component is arranged on one side of the support plate, and the collecting component is used for collecting waste chips;

[0008] The adjusting component includes a cylinder and a connecting block. The bottom of the cylinder is fixedly connected to the top of the cutting table, one side of the connecting block is fixedly connected to the output end of the cylinder, one side of the connecting block is fixedly connected with a support frame, the top of the cutting table is fixedly connected with a slide rail, the support frame is slidably connected to the outer wall of the slide rail, a clamping plate is slidably connected inside the support frame, a threaded column is threadedly connected inside the support frame, one end of the threaded column is fixedly connected with a connecting column, and the connecting column is rotatably connected inside the clamping plate;

[0009] As a further description of the above technical solution:

[0010] The collecting component includes a support base and a dust collection box. One side of the support base is fixedly connected to one side of the support plate, and one side of the dust collection box is fixedly connected to one side of the support plate;

[0011] As a further description of the above technical solution:

[0012] The bottom of the support base is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with a rotating column;

[0013] As a further description of the above technical solution:

[0014] The outer wall of the rotating column is fixedly connected with a crank, and one side of the crank is fixedly connected with a transmission column;

[0015] As a further description of the above technical solution:

[0016] The outer wall of the transmission column is fixedly connected with a connecting rod, and a support rod is rotatably connected inside the connecting rod;

[0017] As a further description of the above technical solution:

[0018] One end of the support rod is fixedly connected with a dust suction fan, and a dust suction pipe is arranged inside the dust collection box;

[0019] As a further description of the above technical solution:

[0020] One end of the dust suction pipe is fixedly connected inside the dust suction fan, and a box door is rotatably connected to one side of the dust collection box.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the connecting column is driven to move by the threaded column, so that the clamping plate clamps the brick in the support frame. At the same time, the brick is driven by the air cylinder to pass through the cutting belt, so as to achieve the effect that the fixture can be adjusted according to the size of the brick, solve the problem that the clamping range of the fixture cannot be adjusted according to the sizes of different bricks, and it will cause unstable cutting when facing bricks of different shapes and sizes, thereby improving the applicability of the cutting device.

[0023] 2. In the utility model, with the cooperation of the second motor, the rotating column, the crank, the transmission column and the connecting rod structure, the dust suction fan and the dust collection box work, achieving the effect that the waste chips generated during cutting can be effectively sucked out comprehensively, solving the problem that a large amount of waste chips will be generated during cutting, and these waste chips will accumulate in the machine and the surrounding environment, which is not convenient for cleaning, thereby improving the cleanliness of the cutting environment. Description of the Drawings

[0024] Figure 1 It is a three-dimensional schematic diagram of the automatic cutting device for high-aluminum nineteen-grid bricks proposed by the utility model;

[0025] Figure 2 It is a schematic diagram of the side wall structure of the frame of the automatic cutting device for high-aluminum nineteen-grid bricks proposed by the utility model;

[0026] Figure 3 It is a schematic diagram of the top structure of the cutting table of the automatic cutting device for high-aluminum nineteen-grid bricks proposed by the utility model;

[0027] Figure 4 It is a schematic diagram of the side wall structure of the support plate of the automatic cutting device for high-aluminum nineteen-grid bricks proposed by the utility model;

[0028] Figure 5 It is a schematic diagram of the structure of the dust suction fan of the automatic cutting device for high-aluminum nineteen-grid bricks proposed by the utility model.

[0029] Legend Explanation:

[0030] 1. Frame; 2. First motor; 3. Driving wheel; 4. Driven wheel; 5. Cutting belt; 6. Cutting table; 7. Support plate; 8. Slide rail; 9. Air cylinder; 10. Connecting block; 11. Support frame; 12. Clamping plate; 13. Connecting column; 14. Threaded column; 15. Support seat; 16. Second motor; 17. Rotating column; 18. Crank; 19. Transmission column; 20. Connecting rod; 21. Support rod; 22. Dust suction fan; 23. Dust suction pipe; 24. Dust collection box; 25. Box door. Detailed implementation manners

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Referring to Figures 1 - 3 , an embodiment provided by the present invention: an automatic cutting device for high-aluminum nineteen-grid bricks, including a frame 1. A first motor 2 is fixedly connected to one side of the frame 1. The output end of the first motor 2 is fixedly connected to a driving wheel 3, enabling effective power transmission. The driving wheel 3 is rotatably connected inside the frame 1. A driven wheel 4 is rotatably connected inside the frame 1. The driving wheel 3 and the driven wheel 4 are connected by a cutting belt 5. A cutting belt 5 is provided between the driving wheel 3 and the driven wheel 4. The cutting belt 5 is made of a high-strength wear-resistant material to ensure stable operation under high loads. A cutting table 6 is fixedly connected to one side of the frame 1. A support plate 7 is fixedly connected to the top of the cutting table 6. The cutting belt 5 is slidably connected inside the cutting table 6. The cutting belt 5 slides inside the cutting table 6 to form an effective cutting point. An adjusting component is provided on the top of the cutting table 6. The adjusting component is used to adjust the position of the bricks. A collecting component is provided on one side of the support plate 7. The collecting component is used to collect waste chips;

[0033] The adjusting component includes a cylinder 9 and a connecting block 10. The bottom of the cylinder 9 is fixedly connected to the top of the cutting table 6. One side of the connecting block 10 is fixedly connected to the output end of the cylinder 9. One side of the connecting block 10 is fixedly connected to a support frame 11, which moves under the drive of the cylinder 9. A slide rail 8 is fixedly connected to the top of the cutting table 6. The support frame 11 is slidably connected to the outer wall of the slide rail 8, ensuring the stable movement of the support frame 11 during adjustment without jamming. A clamping plate 12 is slidably connected inside the support frame 11. The clamping plate 12 is used to clamp the bricks to be cut to ensure their stability during cutting. A threaded column 14 is threadedly connected inside the support frame 11. One end of the threaded column 14 is fixedly connected to a connecting column 13. The connecting column 13 is rotatably connected inside the clamping plate 12, and the opening and closing degree of the clamping plate 12 can be adjusted by rotation to adapt to the fixing requirements of bricks of different sizes.

[0034] Specifically, when using this cutting device, first place the brick stably above the two support frames 11 to ensure its stability and in the cutting position. Then, the operator needs to turn the threaded column 14, which rotates inside one of the support frames 11 and applies pressure. Due to the threaded relationship between the threaded column 14 and one of the support frames 11, the threaded column 14 can move. At this time, the threaded column 14 not only moves its own position but also drives the connecting column 13 connected to one end to move accordingly. When the connecting column 13 is stressed, it transmits the force to the clamping plate 12 connected to the outer wall. The clamping plate 12 slides inside one of the support frames 11. With the push of the clamping plate 12, the brick is gradually pushed towards the other support frame 11 and finally is tightly attached and fixed inside it. This allows the clamping plate 12 to flexibly adjust its position, effectively fixing bricks of different sizes and ensuring that they do not displace during the cutting process, improving the safety and precision of cutting and enhancing the applicability and working efficiency of the cutting device.

[0035] Refer to Figures 1 - 3 , an adjustment assembly is provided on the top of the cutting table 6. The adjustment assembly is used to adjust the position of the brick. Its main function is to precisely adjust the position of the brick to meet the cutting requirements of bricks of different sizes and automatically perform the cutting operation on the brick.

[0036] Specifically, after the brick is fixed, the first motor 2 starts to operate. The power at its output end is transmitted to the driving wheel 3, causing the driving wheel 3 to rotate and cooperate with the driven wheel 4. Through the effective transmission of the driving wheel 3 and the driven wheel 4, the cutting belt 5 moves accordingly, ensuring its smooth sliding inside the cutting table 6 and forming a continuous cutting cycle. At the same time, the output end of the cylinder 9 starts to work, driving the connecting block 10 to move by compressed gas. When the connecting block 10 is stressed, it pushes the connected support frame 11 to slide along the outer wall of the slide rail 8. The movement of the support frame 11 enables the brick to pass through the middle of the cutting belt 5, completing the cutting, thus achieving the effect of automatic cutting.

[0037] Refer to Figure 2 、 Figure 4 and Figure 5, the collection component includes a support base 15 and a dust collection box 24. One side of the support base 15 is fixedly connected to one side of the support plate 7, and one side of the dust collection box 24 is fixedly connected to one side of the support plate 7, which is convenient for dust collection and cleaning. The bottom of the support base 15 is fixedly connected with a second motor 16, and the output end of the second motor 16 is fixedly connected with a rotating column 17. The outer wall of the rotating column 17 is fixedly connected with a crank 18 to ensure the stability of rotation and the transmission efficiency. One side of the crank 18 is fixedly connected with a transmission column 19, and the outer wall of the transmission column 19 is fixedly connected with a connecting rod 20. The inner part of the connecting rod 20 is rotatably connected with a support rod 21. The connecting rod 20 is rotatably connected with the support rod 21 through a bearing or a sliding connector, which can flexibly adjust the angle and position. One end of the support rod 21 is fixedly connected with a dust suction fan 22, which can effectively suck impurities and dust in the surrounding air. A dust suction pipe 23 is arranged inside the dust collection box 24. One end of the dust suction pipe 23 is fixedly connected to the inside of the dust suction fan 22, and the other end guides the inhaled air into the dust collection box 24. One side of the dust collection box 24 is rotatably connected with a box door 25, which is convenient for cleaning the dust and impurities accumulated in the box. The dust suction fan 22 is connected to the dust collection box 24 through the dust suction pipe 23 to form an efficient air flow circulation system, which helps to effectively collect dust and impurities in the air into the dust collection box 24, ensuring the cleanliness and working efficiency of the equipment.

[0038] Specifically, during the cutting process, in order to ensure the cleanliness of the working environment, the operator can start the dust suction fan 22. The dust suction fan 22 effectively sucks the waste chips generated during the cutting process through the dust suction pipe 23 and sends them into the dust collection box 24 for collection, avoiding the impact of dust flying on the operator. In addition, the output end of the second motor 16 can drive the rotating column 17 to start rotating. Under the drive of power, the rotating column 17 will rotate and generate a rotational torque, which is further transmitted to the crank 18 connected to the rotating column 17. Through its unique structure, the crank 18 converts the rotational motion into a reciprocating swinging motion mode, and then drives the transmission column 19 connected to it to rotate. The rotation of the transmission column 19 pushes the connected connecting rod 20 to rotate through the outer wall. The rotation of the connecting rod 20 not only drives the support rod 21 to rotate on one side, but also through the action of the support rod 21, makes the support rod 21 drive the dust suction fan 22 connected to one end of it to swing up, down, left and right, ensuring that the dust suction fan 22 can flexibly move to various angles of the cutting work area, forming a comprehensive dust suction effect, ensuring that the waste chips generated during the cutting process are completely removed, so as to maintain the efficient operation of the equipment and the cleanliness of the working environment.

[0039] Working principle: When using this cutting device, first place the brick above the two support frames 11. Then, turn the threaded column 14, and it rotates inside one of the support frames 11 under force. Due to the threaded relationship between the threaded column 14 and one of the support frames 11, the threaded column 14 moves. At the same time, the threaded column 14 drives the connecting column 13 connected to one end to move. The connecting column 13 drives the clamping plate 12 connected to the outer wall to slide inside one of the support frames 11 under force, so that the clamping plate 12 pushes the brick, and then one side of the brick is propped against the inside of the other support frame 11 for fixation, thus achieving the effect of effectively fixing bricks of different sizes. After the fixation is completed, at this time, the output end of the first motor 2 drives the driving wheel 3 to rotate. The driving wheel 3 drives the cutting belt 5 between them to move through the cooperation with the driven wheel 4, so that the cutting belt 5 slides inside the cutting table 6. At the same time, the output end of the cylinder 9 drives the connecting block 10 to move. The connecting block 10 drives the support frame 11 connected to one side to slide on the outer wall of the slide rail 8, so that the support frame 11 drives the brick between them to pass through the middle of the cutting belt 5 to complete the cutting, thus achieving the effect of automatic cutting. During the cutting process, the dust suction fan 22 can be started to send the waste chips generated during cutting into the dust collection box 24 through the dust suction pipe 23 for collection. At the same time, the output end of the second motor 16 drives the rotating column 17 to rotate. The rotating column 17 drives the crank 18 connected to one end to rotate under force, so that the crank 18 drives the transmission column 19 to rotate under force. The transmission column 19 drives the connecting rod 20 connected to the outer wall to rotate. The connecting rod 20 drives the support rod 21 on one side to rotate, and then the support rod 21 drives the dust suction fan 22 connected to one end to swing left and right above the cutting position, thus achieving the effect of comprehensively sucking up the waste chips.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. Automatic cutting device for high-aluminum nineteen-grid bricks, comprising a frame (1), characterized in that: One side of the frame (1) is fixedly connected with a first motor (2). The output end of the first motor (2) is fixedly connected with a driving wheel (3). The driving wheel (3) is rotatably connected inside the frame (1). A driven wheel (4) is rotatably connected inside the frame (1). A cutting belt (5) is arranged between the driving wheel (3) and the driven wheel (4). One side of the frame (1) is fixedly connected with a cutting table (6). A support plate (7) is fixedly connected to the top of the cutting table (6). The cutting belt (5) is slidably connected inside the cutting table (6). An adjusting assembly is arranged on the top of the cutting table (6). The adjusting assembly is used to adjust the position of the bricks. A collecting assembly is arranged on one side of the support plate (7). The collecting assembly is used to collect waste chips; The adjusting assembly includes a cylinder (9) and a connecting block (10). The bottom of the cylinder (9) is fixedly connected to the top of the cutting table (6). One side of the connecting block (10) is fixedly connected to the output end of the cylinder (9). One side of the connecting block (10) is fixedly connected with a support frame (11). A slide rail (8) is fixedly connected to the top of the cutting table (6). The support frame (11) is slidably connected to the outer wall of the slide rail (8). A clamping plate (12) is slidably connected inside the support frame (11). A threaded column (14) is threadedly connected inside the support frame (11). One end of the threaded column (14) is fixedly connected with a connecting column (13). The connecting column (13) is rotatably connected inside the clamping plate (12).

2. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 1, wherein: The collecting assembly includes a support base (asd15) and a dust collecting box (24). One side of the support base (15) is fixedly connected to one side of the support plate (7). One side of the dust collecting box (24) is fixedly connected to one side of the support plate (7).

3. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 2, characterized in that: A second motor (16) is fixedly connected to the bottom of the support base (15). The output end of the second motor (16) is fixedly connected with a rotating column (17).

4. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 3, characterized in that: A crank (18) is fixedly connected to the outer wall of the rotating column (17). One side of the crank (18) is fixedly connected with a transmission column (19).

5. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 4, characterized in that: A connecting rod (20) is fixedly connected to the outer wall of the transmission column (19). A support rod (21) is rotatably connected inside the connecting rod (20).

6. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 5, characterized in that: One end of the support rod (21) is fixedly connected with a dust suction fan (22). A dust suction pipe (23) is arranged inside the dust collecting box (24).

7. The automatic cutting device for high-aluminum nineteen-grid bricks according to claim 6, characterized in that: One end of the dust suction pipe (23) is fixedly connected to the inside of the dust suction fan (22). A box door (25) is rotatably connected to one side of the dust collecting box (24).

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