Efficient and energy-saving plastic sheet pulverizer

Through the plastic sheet crusher with integrated crushing, cleaning and drying functions, the problem of plastic sheets requiring multiple transport in the prior art is solved, and efficient and energy-saving plastic sheet recycling and processing is achieved.

CN223173361UActive Publication Date: 2025-08-01HUANGGANG SHUANGJIAN PACKAGING CO LTD
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Patent Information

Application Number
CN202422221166.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing plastic sheet recycling crusher has a single function. The crushed plastic sheets need to be transported to the cleaning and drying equipment many times, resulting in delays in production process time and increased costs.

Method used

A highly efficient and energy-saving plastic sheet crusher is designed, integrating crushing, cleaning and drying functions. Through the crushing mechanism, spraying assembly, filter assembly and drying mechanism, the automatic processing of plastic sheets is realized.

Benefits of technology

It reduces the number of transfers of production processes, improves production efficiency, reduces production costs, and realizes efficient and energy-saving treatment of plastic sheets.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223173361U_ABST
Patent Text Reader

Abstract

The utility model relates to a high-efficiency and energy-saving plastic sheet pulverizer which comprises a pulverizing box internally provided with a cavity for pulverizing plastic sheets; the crushing mechanism is arranged in the crushing box; the recycling mechanism comprises a recycling box, a filtering assembly, a spraying assembly and two sets of electromagnetic valves, the recycling box is arranged at the bottom of the smashing box, the filtering assembly is arranged in the recycling box, the spraying assembly is arranged in the smashing box, and the two sets of electromagnetic valves are oppositely arranged at the bottom of the smashing box; plastic sheets can be smashed, cleaned, filtered and dried through the smashing mechanism, the recycling box, the filtering assembly, the spraying assembly and the two sets of electromagnetic valves, so that the smashing equipment is diversified in function, the time spent on conversion of the production process of the plastic sheets is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of plastic sheet processing, and particularly relates to an energy-efficient plastic sheet shredder. Background Art

[0002] While plastics bring convenience to humans, they also bring great negative effects. With the substantial increase in the use of plastics, the quantity of waste plastics has also increased. Since plastics are difficult to degrade in the natural environment, the recycling of plastics is of great significance.

[0003] In the prior art, the recycled plastics need to be shredded, then subjected to cleaning and drying processes, and finally granulated through a dedicated extruder.

[0004] Currently, the existing shredders for recycling plastic sheets usually only have a single shredding function, with relatively single functions. The shredded plastic sheets still need to be sent by workers to separate cleaning equipment and drying equipment, requiring workers to perform multiple transfer operations, resulting in a delay in the production process time, a reduction in production efficiency, and an increase in production costs.

[0005] In view of the above problems, an energy-efficient plastic sheet shredder is now designed. Summary of the Utility Model

[0006] Embodiments of the present application provide an energy-efficient plastic sheet shredder to solve the problem in the related art that the shredder for recycling plastic sheets usually only has a single shredding function, and the shredded plastic sheets still need to be sent by workers to separate cleaning equipment and drying equipment, resulting in a delay in the production process time and an increase in production costs.

[0007] In a first aspect, there is provided an energy-efficient plastic sheet shredder, comprising:

[0008] A shredding box having a chamber inside for shredding plastic sheets;

[0009] A shredding mechanism disposed inside the shredding box;

[0010] A recycling mechanism, the recycling mechanism including a recycling box, a filtering component, a spraying component, and two electromagnetic valves. The recycling box is disposed at the bottom of the shredding box, the filtering component is disposed inside the recycling box, the spraying component is disposed inside the shredding box, the two electromagnetic valves are oppositely disposed at the bottom of the shredding box, and the bottom end of the electromagnetic valve is communicated with the recycling box.

[0011] In some embodiments, the filtering component includes a filter screen and an electric push rod. The electric push rod is hinged inside the recycling box. One end of the electric push rod away from the recycling box is hinged to the bottom end of the filter screen. One end of the filter screen is hinged to the recycling box, and the other end of the filter screen is attached to the side wall of the recycling box.

[0012] A number of ventilation holes are oppositely arranged on the recycling box.

[0013] In some embodiments, the spraying component includes a water tank, a pump body and two water storage plates. The water tank is arranged on the crushing box, the pump body is arranged on the water tank. The two water storage plates are oppositely arranged inside the crushing box. A number of water outlet holes are opened on one side of the water storage plate away from the crushing box, and the water storage plate is located at the bottom of the crushing mechanism.

[0014] The water inlet pipe of the pump body is communicated with the water tank, and the water outlet pipe of the pump body is communicated with any one of the water storage plates.

[0015] In some embodiments, the crushing mechanism includes a housing, two crushing rollers, two gears and a first driving motor. The housing is arranged on the crushing box. The two crushing rollers are rotatably arranged inside the crushing box, and one end of the crushing roller is rotatably connected inside the housing. The gears are arranged on the crushing rollers, and the two gears mesh with each other. The first driving motor is arranged on the housing, and the output shaft of the first driving motor is connected to any one of the crushing rollers.

[0016] In some embodiments, a drying mechanism is further included. The drying mechanism includes a box body, a blower and an electric heating plate. The box body is arranged on the recycling box, the blower is arranged on the recycling box, and the electric heating plate is arranged inside the box body.

[0017] The air outlet pipe of the blower is communicated with the box body, and a number of air outlet openings communicated with the recycling box are opened on the box body.

[0018] In some embodiments, a stirring mechanism is further included. The stirring mechanism includes a second driving motor and a stirring rod. The second driving motor is arranged on the crushing box. The stirring rod is rotatably arranged inside the crushing box. The output shaft of the second driving motor is connected to one end of the stirring rod, and the stirring rod is located between the two water storage plates.

[0019] In some embodiments, two guiding plates are further included. The two guiding plates are oppositely arranged inside the crushing box, and one end of the guiding plate away from the crushing box is inclined downward. The guiding plate is located between the crushing mechanism and the spraying component.

[0020] The embodiment of the present application provides an efficient and energy-saving plastic sheet shredder. The plastic sheets are shredded and cut by the shredding mechanism inside the shredding box. Subsequently, the plastic sheets are cleaned by the spraying assembly. Then, by opening the solenoid valve, the filtering assembly separates the plastic sheets into dry and wet states and dries the plastic sheets. In this way, the plastic sheets can be shredded, cleaned, filtered, and dried, making the functions of the shredding equipment diverse, reducing the time spent in the conversion of plastic sheet production processes, improving production efficiency, and at the same time reducing the number of required production equipment and lowering production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following-described drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is a three-dimensional structure diagram provided by the embodiment of the present application;

[0023] Figure 2 It is a front view provided by the embodiment of the present application;

[0024] Figure 3 It is a top view cross-sectional view of the shredding mechanism provided by the embodiment of the present application;

[0025] Figure 4 It is a three-dimensional structure diagram of the stirring mechanism provided by the embodiment of the present application.

[0026] In the figure: 1, shredding box; 2, recycling mechanism; 21, recycling box; 22, filtering assembly; 221, filter screen; 222, electric push rod; 23, spraying assembly; 231, water tank; 232, pump body; 233, water storage plate; 24, solenoid valve; 3, shredding mechanism; 31, housing; 32, shredding roller; 33, gear; 34, first driving motor; 4, drying mechanism; 41, box body; 42, fan; 43, electric heating plate; 5, stirring mechanism; 51, stirring rod; 52, second driving motor; 6, guiding plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some, rather than all, of the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application.

[0028] The embodiment of the present application provides an efficient and energy-saving plastic sheet crusher, which can solve the problem that the crushers used for plastic sheet recycling in the related art usually only have a single crushing function, and the crushed plastic sheets need to be sent to other cleaning equipment and drying equipment by staff, resulting in delays in the production process and increased production costs.

[0029] See also Figures 1 - 3 A high-efficiency and energy-saving plastic sheet crusher includes; a crushing box 1, a crushing mechanism 3, and a recycling mechanism 2. The crushing box 1 has a chamber for crushing plastic sheets; the crushing mechanism 3 is arranged inside the crushing box 1; the recycling mechanism 2 includes a recycling box 21, a filter component 22, a spray component 23 and two groups of solenoid valves 24, the recycling box 21 is arranged at the bottom of the crushing box 1, the filter component 22 is arranged inside the recycling box 21, the spray component 23 is arranged inside the crushing box 1, and the two groups of solenoid valves 24 are relatively arranged at the bottom of the crushing box 1, and the bottom end of the solenoid valve 24 is connected to the recycling box 21.

[0030] It should be noted that a feed hopper is provided above the crushing box 1 in this embodiment.

[0031] During use, the plastic sheets are fed into the crushing box 1 through the feed hopper, and then the crushing mechanism 3 is started to crush and cut the plastic sheets. Subsequently, the crushed plastic sheets fall to the bottom of the crushing box 1, and then the spray component 23 is started to spray and clean the crushed plastic sheets. After the cleaning is completed, the solenoid valve 24 is opened, and the cleaning liquid and the plastic sheets fall into the recycling box 21 together, and then the plastic sheets are separated into dry and wet parts through the filter component 22. The crushed plastic sheets can be cleaned and filtered, thereby removing dust and debris mixed in the plastic sheets and facilitating the collection work of the staff.

[0032] like Figure 1 and Figure 2 As shown, in this embodiment, the filter assembly 22 includes a filter 221 and an electric push rod 222, the electric push rod 222 is hinged inside the recovery box 21, the electric push rod 222 is hinged to the bottom end of the filter 221 at one end away from the recovery box 21, the far end of the filter 221 is hinged to the recovery box 21, and the other end of the filter 221 is in contact with the side wall of the recovery box 21, and a number of ventilation holes are relatively opened on the recovery box 21.

[0033] The recovery box 21 is provided with a discharge port, and the discharge port is located at a side where the filter screen 221 and the recovery box 21 are hinged.

[0034] During actual use, in order to collect the washed plastic sheets, after the plastic sheets are separated into dry and wet states through the filter screen 221, wait for the water droplets on them to drip off, and the plastic sheets are naturally dried through the ventilation holes. After drying, start the electric push rod 222. Since one end of the filter screen 221 is hinged to the side wall of the recycling box 21, with the rotational support at one end of the filter screen 221, the electric push rod drives one end of the filter screen 221 to lift upward, causing the plastic sheets to slide downward and be sent out from the discharge port.

[0035] As Figure 1 and Figure 2 shown, in this implementation scheme, the spraying assembly 23 includes a water tank 231, a pump body 232 and two water storage plates 233. The water tank 231 is arranged on the crushing box 1, the pump body 232 is arranged on the water tank 231, the two water storage plates 233 are arranged oppositely inside the crushing box 1, a plurality of water outlet holes are formed on the side of the water storage plate 233 away from the crushing box 1, and the water storage plate 233 is located at the bottom of the crushing mechanism 3; the water inlet pipe of the pump body 232 is communicated with the water tank 231, and the water outlet pipe of the pump body 232 is communicated with any one of the water storage plates 233.

[0036] Among them, a transfer pipe is arranged between the two water storage plates 233 to communicate the two water storage plates 233 through the transfer pipe.

[0037] In order to clean the plastic sheets, by starting the pump body 232, the pump body 232 sends the cleaning water in the water tank 231 into the inside of the water storage plate 233, and sprays it out through the water outlet holes on the water storage plate 233 to perform the cleaning work on the plastic sheets.

[0038] As Figure 1 、 Figure 2 and Figure 3 shown, the crushing mechanism 3 in this implementation scheme includes a housing 31, two crushing rollers 32, two gears 33 and a first driving motor 34. The housing 31 is arranged on the crushing box 1, the two crushing rollers 32 are rotatably arranged inside the crushing box 1, and one end of the crushing roller 32 is rotatably connected inside the housing 31. The gears 33 are arranged on the crushing rollers 32, and the two gears 33 mesh with each other. The gears 33 are located inside the housing 31. The first driving motor 34 is arranged on the housing 31, and the output shaft of the first driving motor 34 is connected to any one of the crushing rollers 32. Among them, the blades on the two crushing rollers 32 are staggered.

[0039] Drive one crushing roller 32 to rotate through a driving motor 34, and the two gears 33 mesh with each other, so as to drive the two crushing rollers 32 to rotate simultaneously. The blades on the two crushing rollers 32 rotate staggeredly to crush and cut the plastic sheets.

[0040] Preferably, as Figure 1 andFigure 2 As shown in the figure, in this embodiment, it further includes a drying mechanism 4. The drying mechanism 4 includes a box body 41, a blower 42, and an electric heating plate 43. The box body 41 is arranged on the recovery box 21, the blower 42 is arranged on the recovery box 21, and the electric heating plate 43 is arranged inside the box body 41. The air outlet pipe of the blower 42 is communicated with the box body 41, and a number of air outlets communicated with the recovery box 21 are opened on the box body 41.

[0041] After the plastic sheets are cleaned and filtered, in order to accelerate the drying speed of the plastic sheets, by starting the blower 42, the blower 42 sends the external gas into the inside of the box body 41. Subsequently, the electric heating plate 43 is started to heat the gas inside the box body 41, and the heated gas is sent into the inside of the recovery box 21 through the air outlet to dry the plastic sheets.

[0042] As Figure 2 and Figure 4 shown in the figure, in this embodiment, it further includes a stirring mechanism 5. The stirring mechanism 5 includes a second driving motor 52 and a stirring rod 51. The second driving motor 52 is arranged on the crushing box 1, the stirring rod 51 is rotatably arranged inside the crushing box 1, the output shaft of the second driving motor 52 is connected to one end of the stirring rod 51, and the stirring rod 51 is located between two water storage plates 233.

[0043] In order to improve the cleaning effect of the plastic sheets, by starting the second driving motor 52, the second driving motor 52 drives the stirring rod 51 to rotate, thereby driving the plastic sheets and the cleaning water to stir together, making the plastic sheets cleaner and more thorough.

[0044] It should be noted that, as Figure 1 shown in the figure, in this embodiment, it further includes two guiding plates 6. The two guiding plates 6 are oppositely arranged inside the crushing box 1, and the end of the guiding plate 6 away from the crushing box 1 is inclined downward. The guiding plate 6 is located between the crushing mechanism 3 and the spraying assembly 23.

[0045] The two oppositely inclined guiding plates can guide the crushed plastic sheets, and at the same time prevent the cleaning water from splashing onto the crushing roller 32 during the stirring and cleaning process.

[0046] The working principle of this application is as follows:

[0047] The plastic sheets are fed into the inside of the crushing box 1 through the feed hopper. Subsequently, the crushing mechanism 3 is started. The first driving motor drives the crushing roller 32 to rotate. Through the meshing of the two gears 33, the two crushing rollers 32 are driven to rotate together. The blades on the two crushing rollers 32 rotate alternately to crush and cut the plastic sheets. The cut plastic sheets fall onto the inner bottom of the crushing box 1 under the guidance of the guiding plate 6. The spraying assembly 23 is started. The pump body 232 sends the cleaning water in the water tank 231 into the water storage plate 233 and sprays it out through the water outlet holes on the water storage plate 233 to clean the plastic sheets. At the same time, the stirring mechanism 5 is started. The second driving motor 52 drives the stirring rod 51 to rotate, thereby driving the plastic sheets and the cleaning water to stir together to improve the cleaning effect of the plastic sheets. After the cleaning is completed, the solenoid valve 24 is opened. The plastic sheets and the cleaning water fall into the recycling box 21 together and are separated into dry and wet states through the filter screen 221. The filtered plastic sheets fall above the filter screen 221. If necessary, in order to accelerate the drying speed of the plastic sheets, the drying mechanism 4 is started. The fan 42 sends the external gas into the inside of the box body 41. The electric heating plate 43 heats the gas inside the box body 41. The heated gas is sent into the recycling box 21 through the air outlet to dry the plastic sheets. After the drying is completed, the electric push rod 222 is started. Under the rotational support of one end of the filter screen 221 and the side wall of the recycling box 21, the electric push rod drives one end of the filter screen 221 to lift upward, driving the plastic sheets thereon to slide downward and be sent out through the discharge port.

[0048] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application. Unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0049] It should be noted that in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0050] The above are only specific embodiments of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application will not be limited to these embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features claimed herein.

Claims

1. An efficient and energy-saving plastic sheet shredder, characterized in that, Comprising: A crushing box (1) having a chamber inside for crushing plastic sheets; A crushing mechanism (3) disposed inside the crushing box (1); A recycling mechanism (2) including a recycling box (21), a filtering component (22), a spraying component (23) and two electromagnetic valves (24). The recycling box (21) is disposed at the bottom of the crushing box (1), the filtering component (22) is disposed inside the recycling box (21), the spraying component (23) is disposed inside the crushing box (1), the two electromagnetic valves (24) are oppositely disposed at the bottom of the crushing box (1), and the bottom end of the electromagnetic valve (24) is communicated with the recycling box (21).

2. An energy-efficient plastic sheet crusher according to claim 1, characterized in that: The filtering component (22) includes a filter screen (221) and an electric push rod (222). The electric push rod (222) is hinged inside the recycling box (21), one end of the electric push rod (222) away from the recycling box (21) is hinged to the bottom end of the filter screen (221), one far end of the filter screen (221) is hinged to the recycling box (21), and the other end of the filter screen (221) is attached to the side wall of the recycling box (21); A number of ventilation holes are oppositely disposed on the recycling box (21).

3. An energy-efficient plastic sheet crusher according to claim 1, characterized in that: The spraying component (23) includes a water tank (231), a pump body (232) and two water storage plates (233). The water tank (231) is disposed on the crushing box (1), the pump body (232) is disposed on the water tank (231), the two water storage plates (233) are oppositely disposed inside the crushing box (1), a number of water outlet holes are provided on the side of the water storage plate (233) away from the crushing box (1), and the water storage plate (233) is located at the bottom of the crushing mechanism (3); The water inlet pipe of the pump body (232) is communicated with the water tank (231), and the water outlet pipe of the pump body (232) is communicated with any one of the water storage plates (233).

4. An energy-efficient plastic sheet crusher according to claim 1, characterized in that: The crushing mechanism (3) includes a housing (31), two crushing rollers (32), two gears (33) and a first driving motor (34). The housing (31) is disposed on the crushing box (1), the two crushing rollers (32) are rotatably disposed inside the crushing box (1), and one end of the crushing roller (32) is rotatably connected inside the housing (31). The gears (33) are disposed on the crushing rollers (32), and the two gears (33) are meshed with each other. The first driving motor (34) is disposed on the housing (31), and the output shaft of the first driving motor (34) is connected to any one of the crushing rollers (32).

5. An energy-efficient plastic sheet crusher according to claim 1, characterized in that: It further includes a drying mechanism (4), and the drying mechanism (4) includes a box body (41), a blower (42) and an electric heating plate (43). The box body (41) is arranged on the recycling box (21), the blower (42) is arranged on the recycling box (21), and the electric heating plate (43) is arranged inside the box body (41). The air outlet pipe of the blower (42) is communicated with the box body (41), and a plurality of air outlets communicated with the recycling box (21) are formed in the box body (41).

6. The high-efficiency and energy-saving plastic sheet shredder according to claim 1, characterized in that: It further includes a stirring mechanism (5), and the stirring mechanism (5) includes a second driving motor (52) and a stirring rod (51). The second driving motor (52) is arranged on the shredding box (1), the stirring rod (51) is rotatably arranged inside the shredding box (1), the output shaft of the second driving motor (52) is connected to one end of the stirring rod (51), and the stirring rod (51) is located between two water storage plates (233).

7. The high-efficiency and energy-saving plastic sheet shredder according to claim 1, characterized in that: It further includes two guiding plates (6), and the two guiding plates (6) are oppositely arranged inside the shredding box (1), and one end of the guiding plate (6) away from the shredding box (1) is inclined downward, and the guiding plate (6) is located between the shredding mechanism (3) and the spraying assembly (23).