Gel compounding device for aerogel coiled material

By adopting a side recycling rack and roller scraper structure in the production of aerogel rolls, the problems of aerogel spill waste and pollution are solved, efficient recycling and uniform mixing of aerogels are achieved, and the cleanliness and efficiency of the processing environment is improved.

CN223173399UActive Publication Date: 2025-08-01SUZHOU ZHUONA NANOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422998812.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-08-01
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In the prior art, aerogels tend to overflow from both sides when extruding coils through rollers, causing waste and contaminating the processing environment, and making it difficult to clean after solidification.

Method used

A gel composite device for aerogel roll is designed, using a side recycling rack and roller scraper structure, the overflowing aerogel is scraped through the side scraper and recycled into the pipe, and at the same time, a drying agent is used to prevent the aerogel from drying, ensuring uniform mixing and convenient cleaning.

Benefits of technology

It effectively prevents waste and pollution of aerogels, ensures cleanliness of the processing environment, and improves mixing uniformity and cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aerogel coiled material gel compounding device which comprises a bottom support internally provided with a conveying belt assembly, one side of the bottom support is fixedly connected with a lower side supporting plate, translation grooves are formed in the two sides of the lower side supporting plate, the middle of each translation groove is slidably connected with a side edge recycling frame, and the side edge recycling frame is connected with a conveying belt assembly. A side scraping plate is fixedly connected to the upper portion of the side recycling frame, a side recycling pipeline is fixedly connected to the lower portion of the side recycling frame, a double-end hydraulic rod is fixedly connected to the lower portion of the lower side supporting plate, the movable ends of the two sides of the double-end hydraulic rod are fixedly connected to the side recycling frame, and an extrusion support is fixedly connected to the upper portion of the bottom support on one side. An electric roller and a roller scraper are fixedly connected to the inner side of the extrusion support, and one side of the roller scraper is slidably connected to the movable end of the electric roller; the side edge scraping plates on the side edge recycling frames are tightly attached to the two sides of the coiled material, aerogel overflowing from the two sides of the coiled material due to extrusion is scraped off, at the moment, the aerogel can slide into the side edge recycling pipelines along the grooves in the middles of the side edge recycling frames to be recycled, and the situation that the overflowing aerogel is wasted and pollutes a processing device is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerogel coil production, and particularly relates to a gel composite device for aerogel coils. Background Technique

[0002] Aerogel is a lightweight solid material composed of nano-colloidal particles aggregating with each other to form a nano-skeleton and a nano-porous network structure, and having a gaseous dispersion medium filled in the pores. It has characteristics such as ultra-high pore volume ratio, high temperature resistance, high elasticity, strong adsorption, and catalysis. Spraying aerogel onto a coil and compounding it with the coil can be used to produce coils with advantages such as waterproofing, sun protection, heat insulation, cooling, convenient construction, long service life, good flame retardant performance, good heat resistance, and high bonding strength, and can effectively solve waterproof and heat insulation problems such as leakage of metal roofs and building roofs.

[0003] After retrieval, a patent with the Chinese patent publication number CN216107583U discloses a gel composite device for aerogel coils, which includes a conveying line body, and a plurality of conveying roller shaft mechanisms, a spraying mechanism, a scraping mechanism, and a plurality of pressing roller shaft mechanisms are fixedly installed above the conveying line body in sequence along the material conveying direction.

[0004] Aiming at the problems in the above technology that when the coil is extruded by rollers, excess aerogel will overflow from both sides, causing waste, polluting the processing environment at the same time, and being difficult to clean after solidification; for this reason, a gel composite device for aerogel coils is proposed. Content of the Utility Model

[0005] In view of this, the embodiments of the present utility model hope to provide a gel composite device for aerogel coils to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial choice.

[0006] The technical solution of the embodiments of the present utility model is realized as follows: It includes a bottom bracket with a conveyor belt assembly installed inside. One side of the bottom bracket is fixedly connected with a lower side support plate. Translation grooves are opened on both sides of the lower side support plate. A side recovery frame is slidably connected in the middle of the translation grooves. A side scraping plate is fixedly connected above the side recovery frame. A side recovery pipe is fixedly connected below the side recovery frame. A double-headed hydraulic rod is fixedly connected below the lower side support plate. The movable ends on both sides of the double-headed hydraulic rod are fixedly connected to the side recovery frame.

[0007] In some embodiments, an extrusion bracket is fixedly connected above one side of the bottom bracket. An electric roller and a roller scraping plate are fixedly connected inside the extrusion bracket. One side of the roller scraping plate is slidably connected to the movable end of the electric roller.

[0008] In some embodiments, a recycling box is fixedly connected below the bottom bracket. A pipe interface is fixedly connected to the water inlet end of the recycling box. A middle recycling pipe is fixedly connected to one side of the roller scraper. One ends of the middle recycling pipe and the side recycling pipe are fixedly connected to the pipe interface.

[0009] In some embodiments, a spraying component is fixedly connected above one side of the bottom bracket.

[0010] In some embodiments, a workpiece scraper is fixedly connected to one side of the spraying component.

[0011] In some embodiments, a slow-drying agent box is fixedly connected to the top of the extrusion bracket. One end of the slow-drying agent box is fixedly connected to a side spraying pump through a pipe. One side of the side spraying pump is fixedly connected to the extrusion bracket. The water outlet end of the side spraying pump is fixedly connected to a first slow-drying spray nozzle. One end of the first slow-drying spray nozzle is fixedly connected to one side of the side recycling bracket.

[0012] In some embodiments, a middle spraying pump is fixedly connected above the roller scraper. The water inlet end of the middle spraying pump is fixedly connected to the slow-drying agent box through a pipe.

[0013] In some embodiments, a plurality of second slow-drying spray nozzles are fixedly connected to one end of the roller scraper. One ends of the second slow-drying spray nozzles are fixedly connected to the water outlet end of the middle spraying pump through pipes.

[0014] Due to the adoption of the above technical solutions in the embodiments of the present utility model, it has the following advantages:

[0015] 1. A gel composite device for aerogel coils. By the side scrapers on the side recycling bracket closely adhering to both sides of the coil, the aerogel overflowing from both sides of the coil under extrusion is scraped off. At this time, the aerogel will slide along the middle groove of the side recycling bracket and fall into the side recycling pipe for recycling, preventing the wasted and polluted processing device caused by the overflowing aerogel.

[0016] 2. A gel composite device for aerogel coils. The roller scraper can scrape off the aerogel adhering to the electric roller from one side for recycling, and at the same time, it can prevent the aerogel from being difficult to remove after drying, which affects the uniformity of extrusion and is difficult to clean.

[0017] 3. A gel composite device for aerogel coils. By spraying a slow-drying agent into the side recycling bracket, side scrapers, roller scraper and side recycling pipe from one side at regular intervals, it can prevent the aerogel from drying in the pipe and being difficult to recycle and process.

[0018] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. Brief Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Front view structure diagram of the present utility model;

[0021] Figure 2 Middle partial structure diagram of the present utility model;

[0022] Figure 3 Bottom view partial structure diagram of the present utility model;

[0023] Figure 4 Side scraper installation structure diagram of the present utility model;

[0024] Figure 5 Drum scraper structure diagram of the present utility model;

[0025] Figure 6 Partial decomposition structure diagram of the present utility model.

[0026] Reference numerals:

[0027] 1, bottom bracket; 2, lower side support plate; 3, spraying component; 4, workpiece scraper; 5, conveyor belt assembly; 6, extrusion bracket; 7, electric drum; 8, retarder tank; 9, recovery tank; 10, pipeline interface; 11, double-headed hydraulic rod; 12, side recovery pipeline; 13, translation groove; 14, side spraying pump; 15, side recovery rack; 16, retarder spray nozzle 1; 17, side scraper; 18, drum scraper; 19, middle recovery pipeline; 20, middle spraying pump; 21, retarder spray nozzle 2. Detailed Description of the Embodiments

[0028] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature and not restrictive.

[0029] The following will describe the embodiments of the present utility model in detail with reference to the drawings.

[0030] Embodiment 1:

[0031] As Figure 1-6As shown in the figure, a gel composite device for aerogel coils includes a bottom bracket 1 with a conveyor belt assembly 5 installed inside. Above the conveyor belt assembly 5 is used to convey the coils for spraying aerogel. One side of the bottom bracket 1 is fixedly connected with a lower side support plate 2. Translation grooves 13 are opened on both sides of the lower side support plate 2. A side recovery frame 15 is slidably connected in the middle of the translation grooves 13. Above the side recovery frame 15 is fixedly connected with a side scraper 17. Below the side recovery frame 15 is fixedly connected with a side recovery pipe 12. Below the lower side support plate 2 is fixedly connected with a double-headed hydraulic rod 11. The movable ends on both sides of the double-headed hydraulic rod 11 are fixedly connected to the side recovery frame 15;

[0032] During processing, after the coils are sprayed with aerogel, they will be squeezed to make the aerogel and the internal fibers of the coils mix more fully. While squeezing, the side scraper 17 on the side recovery frame 15 closely adheres to both sides of the coils, scraping off the aerogel that overflows from both sides of the coils due to extrusion. At this time, the aerogel will slide down along the groove in the middle of the side recovery frame 15 into the side recovery pipe 12 for recovery. The double-headed hydraulic rod 11 can drive the side recovery frame 15 to slide and move positions in the translation grooves 13, so that it can be used for the side scraper 17 to fit coils of different widths.

[0033] In this embodiment, above one side of the bottom bracket 1 is fixedly connected with an extrusion bracket 6. Inside the extrusion bracket 6 is fixedly connected with an electric roller 7 and a roller scraper 18. One side of the roller scraper 18 is slidably connected to the movable end of the electric roller 7;

[0034] The electric roller 7 can squeeze the coils and aerogel to improve the mixing effect, and the roller scraper 18 can scrape off the aerogel adhering to the electric roller 7 from one side for recovery. At the same time, it can prevent the aerogel from being difficult to clean after drying, which affects the evenness of extrusion and is difficult to clean.

[0035] In this embodiment, below the bottom bracket 1 is fixedly connected with a recovery box 9. The water inlet end of the recovery box 9 is fixedly connected with a pipe interface 10. One side of the roller scraper 18 is fixedly connected with a middle recovery pipe 19. One ends of the middle recovery pipe 19 and the side recovery pipe 12 are fixedly connected to the pipe interface 10;

[0036] The aerogel recovered by the roller scraper 18 and the side scraper 17 can be concentrated in the recovery box 9 for storage to prevent drying, which is convenient for recovery and utilization.

[0037] In this embodiment, above one side of the bottom bracket 1 is fixedly connected with a spraying component 3. The spraying component 3 is connected to an external liquid supply device and sprays the coils passing below from above.

[0038] In this embodiment, one side of the spraying component 3 is fixedly connected with a workpiece scraper 4. The workpiece scraper 4 can scrape and level the aerogel after spraying to make the aerogel more uniform.

[0039] In this embodiment: during processing, after the coil material is sprayed with aerogel, it will be extruded to make the aerogel and the internal fibers of the coil material mix more fully. While extruding, the side scraping plates 17 on the side recycling frame 15 are closely attached to both sides of the coil material, and the aerogel overflowing from both sides of the coil material due to extrusion is scraped off. At this time, the aerogel will slide down along the middle groove of the side recycling frame 15 into the side recycling pipeline 12 for recycling. The double-headed hydraulic rod 11 can drive the side recycling frame 15 to slide and move positions in the translation groove 13, so that it can be used for the side scraping plates 17 to fit coils of different widths;

[0040] The electric roller 7 can extrude the coil material and the aerogel to improve the mixing effect, and the roller scraping plate 18 can scrape off the aerogel adhered to the electric roller 7 from one side for recycling. At the same time, it can prevent the aerogel from being difficult to remove after drying, which affects the uniformity of extrusion and is difficult to clean;

[0041] The aerogel recycled by the roller scraping plate 18 and the side scraping plate 17 can be concentrated in the recycling box 9 for storage to prevent drying, which is convenient for recycling. The workpiece scraping plate 4 can scrape the aerogel flat after spraying, making the aerogel more uniform.

[0042] Embodiment 2:

[0043] A gel composite device for aerogel coil materials. In this embodiment, the following improvements are made on the basis of Embodiment 1, as Figure 1-6 shown,

[0044] In this embodiment, a slow-drying agent box 8 is fixedly connected to the top of the extrusion support 6. One end of the slow-drying agent box 8 is fixedly connected to a side spraying pump 14 through a pipeline. One side of the side spraying pump 14 is fixedly connected to the extrusion support 6. The water outlet end of the side spraying pump 14 is fixedly connected to a slow-drying spray nozzle 16. One end of the slow-drying spray nozzle 16 is fixedly connected to one side of the side recycling frame 15. The side spraying pump 14 can spray the slow-drying agent into the side recycling frame 15, the side scraping plates 17 and the side recycling pipeline 12 from one side at regular intervals to prevent the aerogel from drying in the pipeline and being difficult to recycle and process.

[0045] In this embodiment, a middle spraying pump 20 is fixedly connected above the roller scraping plate 18. The water inlet end of the middle spraying pump 20 is fixedly connected to the slow-drying agent box 8 through a pipeline. One end of the roller scraping plate 18 is fixedly connected with a plurality of slow-drying spray nozzles 21. One end of the slow-drying spray nozzles 21 is fixedly connected to the water outlet end of the middle spraying pump 20 through a pipeline; the plurality of slow-drying spray nozzles 21 can spray the slow-drying agent at regular intervals to prevent the aerogel accumulated on the roller scraping plate 18 from drying.

[0046] The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claimed rights.

Claims

1. A gel composite device for an aerogel coil, comprising a bottom bracket (1) internally installed with a conveyor belt assembly (5), characterized in that: One side of the bottom bracket (1) is fixedly connected with a lower support plate (2). Translation grooves (13) are formed on both sides of the lower support plate (2). A side recycling frame (15) is slidably connected in the middle of the translation grooves (13). A side scraping plate (17) is fixedly connected above the side recycling frame (15). A side recycling pipe (12) is fixedly connected below the side recycling frame (15). A double-headed hydraulic rod (11) is fixedly connected below the lower support plate (2). The movable ends on both sides of the double-headed hydraulic rod (11) are fixedly connected to the side recycling frame (15).

2. The gel composite device for an aerogel coil according to claim 1, characterized in that: Above one side of the bottom bracket (1), an extrusion bracket (6) is fixedly connected. An electric roller (7) and a roller scraping plate (18) are fixedly connected inside the extrusion bracket (6). One side of the roller scraping plate (18) is slidably connected to the movable end of the electric roller (7).

3. The gel composite device of an aerogel coil according to claim 2, characterized in that: A recycling box (9) is fixedly connected below the bottom bracket (1). A pipe interface (10) is fixedly connected to the water inlet end of the recycling box (9). A middle recycling pipe (19) is fixedly connected to one side of the roller scraping plate (18). One ends of the middle recycling pipe (19) and the side recycling pipe (12) are fixedly connected to the pipe interface (10).

4. The gel composite device of an aerogel coil according to claim 3, characterized in that: A spraying component (3) is fixedly connected above one side of the bottom bracket (1).

5. The gel composite device for an aerogel coil according to claim 4, wherein: A workpiece scraping plate (4) is fixedly connected to one side of the spraying component (3).

6. The gel composite device for an aerogel coil according to claim 2, characterized in that: A slow-drying agent box (8) is fixedly connected to the top of the extrusion bracket (6). One end of the slow-drying agent box (8) is fixedly connected to a side spraying pump (14) through a pipe. The side spraying pump (14) is fixedly connected to one side of the extrusion bracket (6). The water outlet end of the side spraying pump (14) is fixedly connected to a first slow-drying spray nozzle (16). One end of the first slow-drying spray nozzle (16) is fixedly connected to one side of the side recycling frame (15).

7. The gel composite device of an aerogel coil according to claim 6, characterized in that: A middle spraying pump (20) is fixedly connected above the roller scraping plate (18). The water inlet end of the middle spraying pump (20) is fixedly connected to the slow-drying agent box (8) through a pipe.

8. The gel composite device of an aerogel coil according to claim 7, characterized in that: A plurality of second slow-drying spray nozzles (21) are fixedly connected to one end of the roller scraping plate (18). One ends of the second slow-drying spray nozzles (21) are fixedly connected to the water outlet end of the middle spraying pump (20) through pipes.

Citation Information

Patent Citations

  • Gel compounding device for aerogel coiled material

    CN216107583U