Automatic production equipment for door lining

Abstract

The utility model discloses automatic production equipment for door liners. The automatic production equipment comprises a door liner plastic vacuum forming machine, a conveying device, a first mechanical arm, an edge cutting and hole pricking device, a second mechanical arm, a discharging belt line, a waste conveying device, a track frame and a punching device. The door liner plastic suction machine is arranged at one end of the track frame, the conveying device is arranged between the door liner plastic suction machine and the track frame, and the first manipulator and the second manipulator can slide on the track frame. The equipment integrates a plurality of automatic units such as the door liner plastic vacuum forming machine, the conveying device, the mechanical arm, the edge cutting and hole pricking device, the discharging belt line, the waste conveying device and the punching device, whole-course automatic treatment of the door liner from forming to edge cutting, hole pricking and discharging is achieved, and the production efficiency is greatly improved. The conveying device and the mechanical arm have the centering and positioning functions, it is guaranteed that the position of the door lining is accurate in the machining process, and therefore the precision of edge cutting and hole pricking is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of refrigerator production, in particular to an automatic production device for a door inner liner. Background Technique

[0002] At present, the production of door inner liners in the refrigerator industry is basically manual. The main process route is the thermoforming of the door inner liner, manually cutting the waste around the edge, and manually punching ventilation holes. This results in problems such as scattered processes, poor flow-through, a large number of workers, and high production labor intensity. Promoting the innovation of door inner liner automation technology is an urgent need for production. On the other hand, the door inner liner has characteristics such as softness, thinness, and large deformation, making it difficult to implement automation. This patent aims to research and achieve an automatic edge cutting and hole punching device for the door inner liner through technical research and innovation. Content of the Utility Model

[0003] The purpose of the utility model is to solve the problems in the above background technique, and to propose an automatic production device for a door inner liner.

[0004] The purpose of the utility model can be achieved by the following technical solutions:

[0005] An automatic production device for a door inner liner includes a door liner thermoforming machine, a conveying device, a first manipulator, an edge cutting and hole punching device, a second manipulator, a blanking belt line, a waste conveying device, a track frame, and a punching device;

[0006] The door liner thermoforming machine is arranged at one end of the track frame. The conveying device is arranged between the door liner thermoforming machine and the track frame. Both the first manipulator and the second manipulator can slide on the track frame. The edge cutting and hole punching device, the waste conveying device, the punching device, and the blanking belt line are arranged in sequence along the length direction of the track frame from front to back.

[0007] As a further scheme of the utility model: The conveying device is used for centering and positioning the door inner liner, picking up the formed door inner liner and conveying it below the first manipulator.

[0008] As a further scheme of the utility model: Both the first manipulator and the second manipulator are used for conveying the door inner liner. Driving parts are respectively arranged inside the first manipulator and the second manipulator. The first manipulator and the second manipulator move on the track frame through their respective driving parts.

[0009] As a further scheme of the utility model: The blanking belt line is used for picking up and transporting the waste after the edge cutting of the door inner liner.

[0010] As a further scheme of the utility model: The track frame is specifically a double-track truss.

[0011] As a further solution of the present utility model: The automatic production equipment further includes an electrical system, which is used to control the door liner thermoforming machine, the conveying device, the first manipulator, the edge trimming and hole punching device, the second manipulator, the blanking belt line, the waste transfer device, the track rack and the punching device.

[0012] Advantages of the present utility model: The equipment integrates multiple automated units such as a door liner thermoforming machine, a conveying device, a manipulator, an edge trimming and hole punching device, a blanking belt line, a waste transfer device, and a punching device, realizing the full-automatic processing of the door inner liner from forming to edge trimming, hole punching, and blanking, greatly improving the production efficiency. Both the conveying device and the manipulator have the function of centering and positioning, ensuring the accurate position of the door inner liner during the processing, thereby improving the accuracy of edge trimming and hole punching. Brief Description of the Drawings

[0013] The present utility model will be further described below with reference to the accompanying drawings.

[0014] Figure 1 is the front view of the present utility model;

[0015] Figure 2 is the top view of the present utility model.

[0016] In the figure: 1. Door liner thermoforming machine; 2. Conveying device; 3. First manipulator; 4. Edge trimming and hole punching device; 5. Second manipulator; 6. Blanking belt line; 7. Waste transfer device; 8. Track rack; 9. Punching device. Detailed Embodiments

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0018] Embodiment 1. Please refer to Figure 1-2 As shown, the present utility model is an automatic production equipment for door inner liners, including a door liner thermoforming machine 1, a conveying device 2, a first manipulator 3, an edge trimming and hole punching device 4, a second manipulator 5, a blanking belt line 6, a waste transfer device 7, a track rack 8 and a punching device 9;

[0019] The door liner thermoforming machine 1 is arranged at one end of the track rack 8, the conveying device 2 is arranged between the door liner thermoforming machine 1 and the track rack 8, both the first manipulator 3 and the second manipulator 5 can slide on the track rack 8, and the edge trimming and hole punching device 4, the waste material conveying device 7, the punching device 9 and the blanking belt line 6 are placed in sequence along the length direction of the track rack 8 from front to back.

[0020] The conveying device 2 is used for centering and positioning the door inner liner, picking up the formed door inner liner and conveying it below the first manipulator 3.

[0021] Both the first manipulator 3 and the second manipulator 5 are used for conveying the door inner liner. Driving parts are respectively arranged in the first manipulator 3 and the second manipulator 5, and the first manipulator 3 and the second manipulator 5 move on the track rack 8 through their respective driving parts.

[0022] The blanking belt line 6 is used for picking up and transporting the waste material after the edge trimming of the door inner liner.

[0023] The track rack 8 is specifically a double-track truss.

[0024] Embodiment 2, please refer to Figure 1-2 As shown, the present utility model is an automatic production device for door inner liners, including a door liner thermoforming machine 1, a conveying device 2, a first manipulator 3, an edge trimming and hole punching device 4, a second manipulator 5, a blanking belt line 6, a waste material conveying device 7, a track rack 8 and a punching device 9;

[0025] The door liner thermoforming machine 1 is arranged at one end of the track rack 8, the conveying device 2 is arranged between the door liner thermoforming machine 1 and the track rack 8, both the first manipulator 3 and the second manipulator 5 can slide on the track rack 8, and the edge trimming and hole punching device 4, the waste material conveying device 7, the punching device 9 and the blanking belt line 6 are placed in sequence along the length direction of the track rack 8 from front to back.

[0026] The conveying device 2 is used for centering and positioning the door inner liner, picking up the formed door inner liner and conveying it below the first manipulator 3.

[0027] Both the first manipulator 3 and the second manipulator 5 are used for conveying the door inner liner. Driving parts are respectively arranged in the first manipulator 3 and the second manipulator 5, and the first manipulator 3 and the second manipulator 5 move on the track rack 8 through their respective driving parts.

[0028] The blanking belt line 6 is used for picking up and transporting the waste material after the edge trimming of the door inner liner.

[0029] The track rack 8 is specifically a double-track truss.

[0030] The automatic production equipment further includes an electrical system, which is used to control the door liner thermoforming machine 1, the conveying device 2, the first manipulator 3, the edge trimming and hole punching device 4, the second manipulator 5, the blanking belt line 6, the waste conveying device 7, the track rack 8 and the punching device 9.

[0031] It is worth adding that:

[0032] The door liner thermoforming machine 1 is specifically a three-station door liner thermoforming machine.

[0033] The conveying device 2 is specifically a material supporting and positioning carrier trolley, which is used for the initial centering and positioning of the door inner liner, picking up the formed door inner liner, and accurately feeding it under the subsequent conveying first manipulator 3. The conveying device 2 is composed of a chassis, a door liner long side positioning component, a door liner wide side positioning component, a servo motor, a linear guide rail, a ball screw, a guide rod cylinder, a pneumatic control system, an electric control system, etc. When the edge trimming machine fails, the carrier trolley sends the door liner outside the line for temporary manual blanking.

[0034] The first manipulator 3 is a loading manipulator, which is used to convey the formed door inner liner to a specified position. It adopts an independent drive structure to meet the left and right horizontal feeding functions, and is composed of a suction cup assembly, a guide rail and a drive assembly, etc. The manipulator is lifted by a cylinder, translated by a servo motor, and the vacuum suction cup is controlled by a pneumatic vacuum generator. The guide rail and the drive assembly are composed of a cross beam, a linear guide rail, a gear rack, a servo motor, etc.

[0035] The edge trimming and hole punching device 4 is a standardized positioning tooling platform, which mainly completes the processes of edge trimming of the door inner liner and punching air holes in the door inner liner. It is mainly composed of a base, a gantry mounting frame, an automatic edge trimming machine, a changeover table, a door inner liner positioning tooling, the lower part of the air hole punching tooling, a CNC numerical control cutting tool, a positioning material supporting mechanism, an automatic edge pressing mechanism, a cylinder, a linear guide rail, a gear rack, a servo motor and other parts. The edge trimming of the door inner liner is completed on the platform. The edge trimming machine cuts open the waste around the door inner liner, replacing manual edge trimming. The air holes are punched in the door inner liner on the platform. When the blanking manipulator descends to pick up the door liner, the upper and lower parts of the air hole punching tooling are closed to realize automatic air hole punching.

[0036] The second manipulator 5 is a blanking manipulator, which realizes the automatic separation of the door inner liner and the surrounding waste by controlling the manipulator suction cup, conveys the door inner liner that has completed edge trimming and hole punching above the blanking belt line, and conveys the surrounding waste above the waste conveying line. It is composed of a top frame, a suction cup assembly, the upper part of the air hole punching tooling, an automatic material separating device, a linear guide rail, a gear rack, a lifting cylinder and a driving motor, etc.

[0037] The blanking belt line 6 picks up the door inner liner that has completed edge trimming and air hole punching and conveys it to the manual material taking position. It is composed of a bracket, a driving shaft, a driven shaft, a support plate, a tensioning shaft, a roller, a tensioning mechanism, a motor and a flat belt.

[0038] The inner liner that has completed edge trimming and vent hole punching is conveyed out of the edge trimming machine. The door liner and waste materials are separated and stacked on the blanking belt line through the automatic material distribution device on the robot arm.

[0039] The waste material transmission device 7 picks up the waste materials around the door inner liner after edge trimming and conveys them into the waste material box. It consists of a bracket, a driving shaft, a driven shaft, a support plate, a motor, and a belt.

[0040] The track frame 8 is a double-track truss. The loading robot arm and the unloading robot arm are installed on the double-track truss, and it consists of a double truss, linear guide rails, brackets, helical gears and racks, servo motors, an automatic lubrication system, etc.

[0041] For the electrical system and pneumatic system, the centralized air distribution method is adopted, and it consists of accessories such as a triple unit, solenoid valves, vacuum components, and pipelines. The electric control system adopts Mitsubishi PLC control and a CNC numerical control operating system to achieve separate manual and automatic control, and can be connected for automatic flow production.

[0042] The punching device 9 is used to drill holes in the door inner liner.

[0043] After the door inner liner is formed by a three-station door liner thermoforming machine, the servo clamp of the thermoforming machine moves according to parameters to clamp the door inner liner, and the door inner liner is conveyed out by the conveyor chain. After the door inner liner reaches above the carrier cart, the clamp is released, and the door inner liner falls onto the carrier cart. The carrier cart holds the door inner liner and completes centering and positioning according to the product size. The cart moves to accurately send the door inner liner to the working position of the loading robot arm and waits for the robot arm to pick it up. The loading robot arm extracts the door inner liner and conveys it above the edge trimming and hole punching platform. The suction cup of the loading robot arm is released, and the door inner liner falls onto the positioning fixture. Secondly, the positioning fixture and the edge pressing mechanism work to complete the positioning and fitting of the door inner liner. Secondly, the CNC numerical control cutting tool starts to work to complete the trimming of the waste materials around the perimeter. Secondly, the unloading robot arm moves above the edge trimming and hole punching platform and descends to work, synchronously realizing punching vent holes and picking up the door inner liner. Secondly, the unloading robot arm conveys the door inner liner and the waste materials around the perimeter to fall onto the blanking belt line and the waste material transmission line respectively. Finally, the qualified door inner liners are taken by workers.

[0044] The above has described in detail an embodiment of the present invention, but the content described is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the claims of the present invention.

Claims

1. An automatic production device for door linings, characterized in that, It includes a door liner thermoforming machine (1), a conveying device (2), a first manipulator (3), an edge trimming and hole punching device (4), a second manipulator (5), a blanking belt line (6), a waste conveying device (7), a track frame (8) and a punching device (9); The door liner thermoforming machine (1) is arranged at one end of the track frame (8), the conveying device (2) is arranged between the door liner thermoforming machine (1) and the track frame (8), the first manipulator (3) and the second manipulator (5) can both slide on the track frame (8), and the edge trimming and hole punching device (4), the waste conveying device (7), the punching device (9) and the blanking belt line (6) are placed in sequence from front to back along the length direction of the track frame (8).

2. The automatic production equipment for a door inner lining according to claim 1, characterized in that, The conveying device (2) is used for centering and positioning the door inner liner, picking up the formed door inner liner and conveying it below the first manipulator (3).

3. An automatic production device for a door inner lining according to claim 1, characterized in that Both the first manipulator (3) and the second manipulator (5) are used for conveying the door inner liner. Driving parts are respectively arranged inside the first manipulator (3) and the second manipulator (5), and the first manipulator (3) and the second manipulator (5) move on the track frame (8) respectively through their respective driving parts.

4. The automatic production equipment for a door inner lining according to claim 1, characterized in that, The blanking belt line (6) is used for picking up and transporting the waste after the edge trimming of the door inner liner.

5. An automatic production device for a door inner lining according to claim 1, characterized in that, The track frame (8) is specifically a double-track truss.

6. An automatic production device for a door inner lining according to any one of claims 1 to 5, characterized in that, The automatic production equipment further includes an electrical system, and the electrical system is used for controlling the door liner thermoforming machine (1), the conveying device (2), the first manipulator (3), the edge trimming and hole punching device (4), the second manipulator (5), the blanking belt line (6), the waste conveying device (7), the track frame (8) and the punching device (9).

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