Anti-clamping structure of laminator

By adopting integrated design and suspended plate structure in the anti-card structure on the glue machine, the problems of low efficiency and poor stability of the existing anti-card structure are solved, efficient and stable film conveying is achieved, and the quality of plastic sealing is improved.

CN223173605UActive Publication Date: 2025-08-01ZHEJIANG ZHIYUAN OFFICE EQUIP MFG +1
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Patent Information

Application Number
CN202422300450.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-01
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing anti-blocking structure of the past glue machine has low manufacturing efficiency and weak stability, and the assembly efficiency of the sheet and side plate split parts is low and easy to separate, resulting in structural failure.

Method used

The upper anti-clip plate and the lower anti-clip plate are integrated into the strip holes of the anti-clip plate to form an integral part, combined with the bent suspension plate design to provide stable limits, avoid film stagnation, and prevent scratching through rounded corner transition treatment.

Benefits of technology

It improves manufacturing efficiency, enhances structural stability, ensures smooth passage of the film, avoids stagnation and scratches, and improves the quality of plastic sealing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-clamping structure of a laminator, and belongs to the technical field of laminators. The technical problems that an existing gluing machine anti-clamping structure is low in manufacturing efficiency and poor in stability are solved. The anti-clamping structure of the laminator comprises an anti-clamping vertical plate, a plurality of upper anti-clamping plates and a plurality of lower anti-clamping plates, the upper anti-clamping plates and the lower anti-clamping plates are located on the anti-clamping vertical plate, the upper anti-clamping plates and the lower anti-clamping plates are vertically arranged and extend towards one side of the anti-clamping vertical plate, and strip-shaped holes which penetrate through the two sides of the anti-clamping vertical plate and are formed in the horizontal direction are formed in the anti-clamping vertical plate. The upper anti-clamping plate and the lower anti-clamping plate are integrally connected to the upper edge and the lower edge of the strip-shaped hole respectively. The anti-blocking structure of the laminator gives consideration to both the manufacturing efficiency and the working stability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of laminating machines and relates to an anti-jamming structure of a laminating machine. Background Art

[0002] The laminating process involves bonding the encapsulated item to a polyester film coated with hot-melt adhesive through a laminating machine. Because the process is performed under pressure and high temperature, and because high-quality polyester film and transparent hot-melt adhesive are used, the encapsulated item is not only protected from damage at room temperature but also visually enhanced. However, during the laminating process, the film may warp due to the high temperature and become entangled in the laminating machine's rollers, causing it to become stuck and scrapped.

[0003] The patent with authorization announcement number CN213622547U discloses a laminating machine for preventing film jamming, including at least a pair of first roller and second roller squeezing each other, the two ends of the first roller and the second roller are fixed to the frame, and the film to be laminarized passes through the middle of the hot first roller and the second roller to realize hot melt lamination; annular narrow grooves are provided on the roller bodies of the first roller and the second roller; an anti-film jam device is provided downstream of the extrusion of the first roller and the second roller, and the anti-film jam device includes a thin sheet inserted into the annular narrow groove and a plate provided at the root of the thin sheet, and the root of the thin sheet is not lower than the side of the plate.

[0004] The above device can reduce the warping of the diaphragm due to heat and then roll it onto the first roller and the second roller, but there are still shortcomings: the thin sheet and the upper and lower side panels are made of different materials and are separate parts. During assembly, they need to be independently assembled through glue or connectors. The assembly process is inefficient and the thin sheet is constantly subjected to force during use, which makes it easy to separate from the side panels, resulting in structural failure. Summary of the Invention

[0005] The utility model aims at solving the above problems existing in the prior art and provides an anti-jamming structure for a laminating machine. The utility model aims to solve the technical problem that the anti-jamming structure for the prior art laminating machine has low manufacturing efficiency and weak stability.

[0006] The purpose of this utility model can be achieved through the following technical solutions:

[0007] A laminating machine anti-stuck structure includes an anti-stuck vertical plate and a plurality of upper anti-stuck plates and lower anti-stuck plates located on the anti-stuck vertical plate, wherein the upper anti-stuck plates and the lower anti-stuck plates are both vertically arranged and extend toward one side of the anti-stuck vertical plate, and is characterized in that the anti-stuck vertical plate has a strip hole that passes through both sides of the anti-stuck vertical plate and is arranged in a horizontal direction, and the upper anti-stuck plates and the lower anti-stuck plates are respectively integrally connected to the upper edge and the lower edge of the strip hole.

[0008] The anti-jamming vertical plate is arranged downstream of the upper and lower rubber rollers. The upper anti-jamming plate and the lower anti-jamming plate extend towards the side where the upper and lower rubber rollers are arranged to be respectively embedded in the annular grooves on the outer circumferences of the upper and lower rubber rollers to provide limit, so that the rubber film will not be wound onto the rubber rollers and interference with the rotation of the rubber rollers is avoided. By arranging strip-shaped holes on the anti-jamming vertical plate and integrally connecting the upper anti-jamming plate and the lower anti-jamming plate to the upper and lower edges of the strip-shaped holes respectively, the upper anti-jamming plate and the lower anti-jamming plate can be formed by means of integral plate cutting and bending or integral injection molding, which is an integral component, eliminating the process of assembling split parts, and the connection between the upper anti-jamming plate and the lower anti-jamming plate and the anti-jamming vertical plate is more stable, taking into account both manufacturing efficiency and working stability.

[0009] In the anti-jamming structure of the above laminator, the upper anti-jamming plate and the lower anti-jamming plate are arranged in a staggered manner along the length direction of the strip-shaped hole. In this way, for the process of integral plate cutting and bending, it is beneficial to enable the upper anti-jamming plate and the lower anti-jamming plate to make full use of the materials in the strip-shaped hole area, avoid material waste, and enable the sizes of the upper anti-jamming plate and the lower anti-jamming plate to meet the requirements of stable operation.

[0010] In the anti-jamming structure of the above laminator, the upper and lower inner walls of the strip-shaped hole respectively have a plurality of upper suspension plates and lower suspension plates that are bent towards the side where the upper anti-jamming plate extends. The plurality of upper suspension plates and lower suspension plates are arranged at intervals along the length direction of the strip-shaped hole. The upper suspension plate is perpendicular to the upper anti-jamming plate, and the lower suspension plate is perpendicular to the lower anti-jamming plate. Bending the upper suspension plate and the lower suspension plate in this way is beneficial to increasing the smoothness of the upper and lower edges of the strip-shaped hole. In addition, the upper suspension plate and the lower suspension plate can provide support and limit for the warped rubber film, enabling it to pass through the strip-shaped hole smoothly.

[0011] In the anti-jamming structure of the above laminator, the upper suspension plate and the lower suspension plate are inclined in a direction away from each other vertically. In this way, the upper suspension plate and the lower suspension plate cooperate to form a flared shape as a whole, which is beneficial to making the rubber film more likely to come into contact with the upper suspension plate or the lower suspension plate and be guided by them when the rubber film warps, and then pass through the anti-jamming vertical plate smoothly.

[0012] In the anti-jamming structure of the above laminator, the upper anti-jamming plate is integrally connected to the side of the upper suspension plate opposite to the adjacent upper suspension plate, and the lower anti-jamming plate is integrally connected to the side of the lower suspension plate opposite to the adjacent lower suspension plate. In this way, the root of the upper anti-jamming plate is located on the side edge of the upper suspension plate, and using the upper suspension plate as a step is beneficial to enabling the upper anti-jamming plate to be closer to the position where the rubber film passes. Similarly, it is also beneficial to enable the lower anti-jamming plate to be closer to the position where the rubber film passes, which can provide more accurate and stable limit for the rubber film and prevent jamming.

[0013] As another solution, the protruding ends of the upper anti-jamming plate and the lower anti-jamming plate respectively extend beyond the upper suspension plate and the lower suspension plate. The bottom of the upper suspension plate is lower than the upper anti-jamming plate, and the lower edge of the upper anti-jamming plate is lower than the high point of the bottom surface of the upper suspension plate. The top of the lower suspension plate is higher than the lower anti-jamming plate, and the upper edge of the lower anti-jamming plate is higher than the low point of the top surface of the lower suspension plate. In this way, after the adhesive film passes through the upper and lower rubber rollers, it will first contact the upper anti-jamming plate or the lower anti-jamming plate to avoid jamming. Then, when the adhesive film continues to be conveyed, it will be supported and constrained by the larger-area upper suspension plate or lower suspension plate, avoiding obvious scratches caused by the continuous contact of the adhesive film with the thinner upper anti-jamming plate or lower anti-jamming plate, and ensuring the plastic sealing quality.

[0014] In the anti-jamming structure of the above laminator, the protruding ends of the upper anti-jamming plate and the lower anti-jamming plate are both processed with rounded corners. This helps to avoid scratching and interference of the sharp edges of the upper anti-jamming plate and the lower anti-jamming plate on the upper and lower rubber rollers, and avoids the hindrance of rotation.

[0015] As another solution, the upper and lower inner walls of the strip-shaped hole are respectively provided with a plurality of upper suspension plates and lower suspension plates that are bent toward the side away from the protruding side of the upper anti-jamming plate. The plurality of upper suspension plates and lower suspension plates are all arranged at intervals along the length direction of the strip-shaped hole. The upper suspension plate is perpendicular to the upper anti-jamming plate, and the lower suspension plate is perpendicular to the lower anti-jamming plate. In this way, the adhesive film can still be supported by the upper suspension plate or the lower suspension plate when passing through the strip-shaped hole, which helps to make the adhesive film be conveyed smoothly.

[0016] In the anti-jamming structure of the above laminator, baffles are provided on both the upper and lower sides of the anti-jamming vertical plate and are bent toward the side where the upper anti-jamming plate protrudes. In this way, the baffles can provide effective protection for the upper and lower rubber rollers, and thus ensure the stable operation of the rubber rollers.

[0017] In the anti-jamming structure of the above laminator, the anti-jamming vertical plate is a stamping metal plate part. This helps to ensure the structural strength of the upper anti-jamming plate or the lower anti-jamming plate itself, and the stamping and bending process has high processing efficiency, taking into account both the manufacturing efficiency and the structural stability.

[0018] Compared with the prior art, the advantages of the present utility model are as follows:

[0019] The upper anti-jamming plate and the lower anti-jamming plate in the anti-jamming structure of this laminator are of an integrally formed structure, eliminating the process of assembling split parts, and the connection between the upper anti-jamming plate and the lower anti-jamming plate and the anti-jamming vertical plate is more stable, taking into account both the manufacturing efficiency and the working stability. Description of the Drawings

[0020] Figure 1 is a three-dimensional structural schematic diagram of Embodiment 1.

[0021] Figure 2 is a cross-sectional structural schematic diagram of Embodiment 1.

[0022] Figure 3 It is a schematic cross-sectional structure diagram of the cooperation with a rubber wheel in the first embodiment.

[0023] Figure 4 It is a schematic three-dimensional structure diagram of the second embodiment.

[0024] Figure 5 It is a schematic cross-sectional structure diagram of the second embodiment.

[0025] Figure 6 It is a schematic front view structure diagram of the second embodiment before bending after punching.

[0026] Figure 7 It is a schematic three-dimensional structure diagram of the third embodiment.

[0027] Figure 8 It is a schematic cross-sectional structure diagram of the third embodiment.

[0028] In the figure, 1 is an anti-jamming vertical plate; 2 is an upper anti-jamming plate; 3 is a lower anti-jamming plate; 4 is a strip hole; 5 is an upper suspension plate; 6 is a lower suspension plate; 7 is a baffle. Specific implementation manners

[0029] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

[0030] Embodiment 1:

[0031] As Figures 1-3As shown, the anti-stuck structure of the laminating machine includes an anti-stuck vertical plate 1 and eight upper anti-stuck plates 2 and lower anti-stuck plates 3 disposed on the anti-stuck vertical plate 1. The upper anti-stuck plates 2 and lower anti-stuck plates 3 are arranged vertically and extend toward the same side of the anti-stuck vertical plate 1. The anti-stuck vertical plate 1 has a strip hole 4 extending horizontally through both sides of the anti-stuck vertical plate 1. The upper anti-stuck plates 2 and lower anti-stuck plates 3 are integrally connected to the upper and lower edges of the strip hole 4, respectively. The anti-stuck vertical plate 1 is formed by bending a stamped metal sheet. The upper anti-stuck plates 2 and lower anti-stuck plates 3 are staggered along the length of the strip hole 4. The lower edges of the upper anti-stuck plates 2 and the upper edges of the lower anti-stuck plates 3 are both arranged horizontally. This helps to minimize the resistance encountered by the adhesive film when sliding along the upper anti-stuck plates 2 or the lower anti-stuck plates 3 without increasing the difficulty of the manufacturing process. The upper and lower inner walls of the strip-shaped hole 4 are respectively provided with a plurality of upper hanging plates 5 and lower hanging plates 6, which are bent on one side extending toward the upper anti-stuck plate 2. The eight upper hanging plates 5 and the eight lower hanging plates 6 are spaced apart along the length direction of the strip-shaped hole 4. The upper hanging plates 5 are perpendicular to the upper anti-stuck plate 2, and the lower hanging plates 6 are perpendicular to the lower anti-stuck plate 3. The upper anti-stuck plate 2 is integrally connected to the upper hanging plate 5 on the side opposite to the adjacent upper hanging plate 5 by bending, and the lower anti-stuck plate 3 is integrally connected to the lower hanging plate 6 on the side opposite to the adjacent lower hanging plate 6 by bending. The edges of the protruding ends of the upper anti-stuck plate 2 and the protruding ends of the lower anti-stuck plate 3 are both rounded. The upper and lower sides of the anti-stuck vertical plate 1 are both provided with baffles 7 formed by bending toward the side extending toward the upper anti-stuck plate 2.

[0032] Example 2:

[0033] like Figures 4-6 As shown, this embodiment is substantially the same as the first embodiment, except that the upper hanging plate 5 and the lower hanging plate 6 are arranged vertically in opposite directions. The protruding ends of the upper anti-stuck plate 2 and the lower anti-stuck plate 3 extend beyond the upper hanging plate 5 and the lower hanging plate 6, respectively. The bottom portion of the upper hanging plate 5 is lower than the upper anti-stuck plate 2, and the lower edge of the upper anti-stuck plate 2 is lower than the highest point of the bottom surface of the upper hanging plate 5. The top of the lower hanging plate 6 is higher than the lower anti-stuck plate 3, and the upper edge of the lower anti-stuck plate 3 is higher than the lowest point of the top surface of the lower hanging plate 6.

[0034] Example 3:

[0035] like Figure 7 、 Figure 8 As shown, this embodiment is basically the same as the second embodiment, except that: the eight upper hanging plates 5 and the eight lower hanging plates 6 are bent toward the side extending away from the upper anti-stuck plate 2, and the upper hanging plates 5 and the lower hanging plates 6 are arranged at intervals along the length direction of the strip hole 4, the upper hanging plate 5 is perpendicular to the upper anti-stuck plate 2, and the lower hanging plate 6 is perpendicular to the lower anti-stuck plate 3.

[0036] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but they will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. An anti-jamming structure of a laminating machine, comprising an anti-jamming vertical plate (1) and a plurality of upper anti-jamming plates (2) and lower anti-jamming plates (3) located on the anti-jamming vertical plate (1), wherein the upper anti-jamming plates (2) and the lower anti-jamming plates (3) are both vertically arranged and extend towards one side of the anti-jamming vertical plate (1), and are characterized in that, The anti-jamming vertical plate (1) is provided with a strip-shaped hole (4) that penetrates both sides of the anti-jamming vertical plate (1) and is arranged horizontally. The upper anti-jamming plate (2) and the lower anti-jamming plate (3) are integrally connected to the upper edge and the lower edge of the strip-shaped hole (4) respectively.

2. The anti-jamming structure of the laminating machine according to claim 1, wherein The upper anti-jamming plate (2) and the lower anti-jamming plate (3) are arranged in a staggered manner along the length direction of the strip-shaped hole (4).

3. The anti-jamming structure of the laminating machine according to claim 1 or 2, characterized in that, On the upper and lower inner walls of the strip-shaped hole (4), there are respectively a number of upper suspension plates (5) and lower suspension plates (6) that are bent towards the side where the upper anti-jamming plate (2) extends. A number of the upper suspension plates (5) and the lower suspension plates (6) are arranged at intervals along the length direction of the strip-shaped hole (4). The upper suspension plate (5) is perpendicular to the upper anti-jamming plate (2), and the lower suspension plate (6) is perpendicular to the lower anti-jamming plate (3).

4. The anti-jamming structure of the laminating machine according to claim 3, wherein, The upper suspension plate (5) and the lower suspension plate (6) are inclined in the vertical direction towards the opposite sides.

5. The anti-jamming structure of the laminating machine according to claim 3, wherein, The upper anti-jamming plate (2) is integrally connected to the side of the upper suspension plate (5) opposite to the adjacent upper suspension plate (5), and the lower anti-jamming plate (3) is integrally connected to the side of the lower suspension plate (6) opposite to the adjacent lower suspension plate (6).

6. The anti-jamming structure of the laminating machine according to claim 4, wherein, The extending ends of the upper anti-jamming plate (2) and the lower anti-jamming plate (3) respectively extend beyond the upper suspension plate (5) and the lower suspension plate (6). The bottom of the upper suspension plate (5) is lower than the upper anti-jamming plate (2), and the lower edge of the upper anti-jamming plate (2) is lower than the high point of the bottom surface of the upper suspension plate (5). The top of the lower suspension plate (6) is higher than the lower anti-jamming plate (3), and the upper edge of the lower anti-jamming plate (3) is higher than the low point of the top surface of the lower suspension plate (6).

7. The anti-jamming structure of the laminating machine according to claim 1 or 2, characterized in that The extending ends of the upper anti-jamming plate (2) and the lower anti-jamming plate (3) are both subjected to fillet transition treatment.

8. The anti-jamming structure of the laminating machine according to claim 1 or 2, characterized in that, On the upper and lower inner walls of the strip-shaped hole (4), there are respectively a number of upper suspension plates (5) and lower suspension plates (6) that are bent towards the side away from the side where the upper anti-jamming plate (2) extends. A number of the upper suspension plates (5) and the lower suspension plates (6) are arranged at intervals along the length direction of the strip-shaped hole (4). The upper suspension plate (5) is perpendicular to the upper anti-jamming plate (2), and the lower suspension plate (6) is perpendicular to the lower anti-jamming plate (3).

9. The anti-jamming structure of the laminating machine according to claim 1 or 2, wherein On both the upper and lower sides of the anti-jamming vertical plate (1), there are baffles (7) that are bent towards the side where the upper anti-jamming plate (2) extends.

10. The anti-jamming structure of the laminating machine according to claim 1 or 2, characterized in that The anti-jamming vertical plate (1) is a stamping metal plate part.

Citation Information

Patent Citations

  • Laminating machine capable of preventing film from being stuck

    CN213622547U