High-barrier polyolefin composite film production equipment

By introducing abrasive rollers and tension spring dust removal in the polyolefin composite film production equipment, and combining the use of uniform spraying and pressing rollers, the porosity problem caused by impurities on the surface of the film is solved and the yield of the composite film is improved.

CN223173609UActive Publication Date: 2025-08-01TONGCHENG CHENGZHUANG PLASTIC CO LTD
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Patent Information

Application Number
CN202422476782.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-01
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

When the existing polyolefin composite film production equipment is directly applied to the adhesive after unrolling, impurities in the air are attached to the surface of the film, resulting in pore inclusions inside the composite film, resulting in high scrap rate.

Method used

The dust-removing structure combines abrasive roller and a tensioning spring to adsorb impurities against the surface of the film, and combines the uniform spraying of the glue coating structure and the extrusion of the pressing roller to ensure that the adhesive is evenly coated and firmly combined.

Benefits of technology

It effectively removes dust and impurities on the surface of the film, reduces pore inclusions, and improves the yield of the composite film.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of composite membrane production, and provides high-barrier polyolefin composite membrane production equipment which comprises two mounting plates, dust removal structures arranged between the two mounting plates, a gluing structure arranged between the dust removal structures, and a composite structure arranged at the bottom of the gluing structure. The dust removal structure comprises two dust sticking rollers, sliding rods are arranged at the two ends of the two dust sticking rollers, and the four sliding rods are sleeved with tension springs; the gluing structure comprises a glue box, a liquid pump is inserted into the bottom end of the glue box in a penetrating mode, two evenly-distributed pipes are symmetrically arranged at the bottom of the liquid pump, and a plurality of nozzles are arranged at the ends, away from each other, of the two evenly-distributed pipes at equal intervals. The problems that an adhesive is directly coated for compounding operation after the polyolefin film is unreeled by existing equipment, but impurities in air are attached to the surface of the polyolefin film, and a large number of air holes are generated to be mixed into the composite film in the compounding behavior, so that the rejection rate of the polyolefin composite film is high are solved.
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Description

Technical Field

[0001] The utility model relates to the field of composite film production, in particular to a production device for high-barrier polyolefin composite films. Background Art

[0002] Membrane technology is a contemporary new separation technology. With its characteristics of low energy consumption and environmental friendliness, it has become one of the common technologies to solve major problems in the fields of resources, energy, environment, life and health faced by mankind, and has received the attention of governments of various countries. Polyolefins generally refer to a general term for a class of thermoplastic resins obtained by homopolymerization or copolymerization of α-olefins such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 4-methyl-1-pentene, and certain cycloolefins. It is the best material for the production and manufacture of high-performance separation membranes.

[0003] After retrieval, the patent with the publication number CN116278083A discloses a production device for polyimide composite membranes, including a base material unwinding and unwinding traction unit, a coating unit, a phase inversion unit, a support layer rinsing unit, a composite membrane heating treatment unit, a composite membrane constant temperature treatment unit, a composite membrane cooling treatment unit, a winding traction and winding unit.

[0004] After the existing equipment unwinds the polyolefin film, it directly applies an adhesive for composite operation. However, impurities in the air will adhere to the surface of the polyolefin film, and a large number of air holes will be generated and incorporated into the composite film during the composite behavior, resulting in a relatively high rejection rate of the polyolefin composite film.

[0005] Therefore, it is necessary to provide a production device for high-barrier polyolefin composite membranes to solve the above technical problems. Content of the Utility Model

[0006] To solve the above technical problems, the utility model provides a production device for high-barrier polyolefin composite membranes.

[0007] A production device for high-barrier polyolefin composite membranes provided by the utility model includes two mounting plates. It is characterized in that a dust removal structure is arranged between the two mounting plates, a glue coating structure is arranged between the dust removal structures, and a composite structure is arranged at the bottom of the glue coating structure;

[0008] The dust removal structure includes two dust adhering rollers. Slide bars are arranged at both ends of the two dust adhering rollers. Tension springs are sleeved on the outer parts of the four slide bars. One end of the four slide bars away from each other is inserted into a sleeve, and two of the four sleeves on the same side are symmetrically arranged on the corresponding mounting plate;

[0009] The glue coating structure includes a glue tank. A liquid pump is inserted through the bottom end of the glue tank. Two equalizing pipes are symmetrically arranged at the bottom of the liquid pump. A number of nozzles are equidistantly arranged at one end of the two equalizing pipes away from each other.

[0010] In order to achieve the effect of mutual connection, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, the composite structure includes a support frame, and two mounting plates are symmetrically arranged at the top of the support frame. Connecting plates are arranged at both ends of the top of the support frame, and a glue tank is arranged at the top of the two connecting plates.

[0011] In order to achieve the effect of symmetric feeding, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, a polyolefin film raw material roll and an adhesive film raw material roll are respectively arranged at one end of the two mounting plates close to each other.

[0012] In order to achieve the effect of pressing, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, a composite opening is formed through the top of the support frame. A fixed pressing roller is rotatably arranged at one end inside the composite opening, and an electric telescopic rod is arranged at the other end inside the composite opening. The other end of the electric telescopic rod is provided with a movable pressing roller. One end of the fixed pressing roller extends through the composite opening and is inserted with a motor, and the motor is fixed to the support frame.

[0013] In order to achieve the effect of winding, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, a winding structure is arranged at the bottom of the support frame.

[0014] In order to achieve the effect of power transmission, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, the winding structure includes a driving pulley arranged at the other end of the fixed pressing roller. The bottom end of the driving pulley is connected to a driven pulley through a transmission belt, and a winding roller is arranged at one end of the driven pulley and at the bottom end of the composite opening.

[0015] In order to achieve the effect of stably installing the winding roller, as the present utility model provides a production device for a high-barrier polyolefin composite film. Preferably, fixing rods are respectively rotatably inserted at both ends of the winding roller, and the two fixing rods are correspondingly arranged on the support frame.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] For this production device for a high-barrier polyolefin composite film, a tension spring is used to control two dust-removing rollers to approach the polyolefin film raw material roll and the adhesive film raw material roll respectively, so as to adhere the dust and impurities on them, solving the problem that in the prior art, after the polyolefin film is unrolled, the adhesive is directly applied for the composite operation, but impurities in the air will adhere to the surface of the polyolefin film, and a large number of air holes will be generated and incorporated into the composite film during the composite behavior, resulting in a high rejection rate of the polyolefin composite film. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The structural schematic diagram of a preferred embodiment of a high-barrier polyolefin composite film production device provided by the present utility model;

[0019] Figure 2 For Figure 1 The structural schematic diagram of the dust removal structure shown;

[0020] Figure 3 For Figure 1 The structural schematic diagram of the composite structure shown;

[0021] Figure 4 For Figure 1 The structural schematic diagram of the glue coating structure shown.

[0022] Reference numerals in the figure: 1, mounting plate; 2, dust removal structure; 201, sleeve; 202, sliding rod; 203, tension spring; 204, dust sticking roller; 3, glue coating structure; 301, glue tank; 302, liquid pump; 303, equalizing pipe; 304, nozzle; 305, connecting plate; 4, polyolefin film raw material roll; 5, adhesive film raw material roll; 6, composite structure; 601, support frame; 602, composite port; 603, fixed pressing roller; 604, electric telescopic rod; 605, moving pressing roller; 606, motor; 7, winding structure; 701, driving pulley; 702, driven pulley; 703, winding roller; 704, fixed rod. Detailed implementation manners

[0023] The present utility model will be further described below with reference to the accompanying drawings and embodiments.

[0024] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , wherein, Figure 1 The structural schematic diagram of a preferred embodiment of a high-barrier polyolefin composite film production device provided by the present utility model; Figure 2 For Figure 1 The structural schematic diagram of the dust removal structure shown; Figure 3 For Figure 1 The structural schematic diagram of the composite structure shown; Figure 4 For Figure 1 The structural schematic diagram of the glue coating structure shown, including a high-barrier polyolefin composite film production device, including two mounting plates 1, a dust removal structure 2 is arranged between the two mounting plates 1, a glue coating structure 3 is arranged between the dust removal structures 2, and a composite structure 6 is arranged at the bottom of the glue coating structure 3;

[0025] The dust removal structure 2 includes two dust adhering rollers 204. Slide bars 202 are arranged at both ends of the two dust adhering rollers 204. Tension springs 203 are sleeved outside the four slide bars 202. Sleeve 201 is inserted at one end of the four slide bars 202 away from each other. Two sleeves 201 on the same side among the four sleeves 201 are symmetrically arranged on the corresponding mounting plate 1;

[0026] The glue coating structure 3 includes a glue tank 301. A liquid pump 302 is inserted through the bottom end of the glue tank 301. Two equalizing pipes 303 are symmetrically arranged at the bottom of the liquid pump 302. A number of nozzles 304 are equidistantly arranged at one end of the two equalizing pipes 303 away from each other.

[0027] It should be noted that: The raw materials on the polyolefin film raw material roller 4 and the adhesive film raw material roller 5 respectively pass through the corresponding dust adhering rollers 204. The four tension springs 203 pull the corresponding slide bars 202, so that the two dust adhering rollers 204 slide directionally along the four sleeves 201, and then closely adhere to the polyolefin film raw material roller 4 and the adhesive film raw material roller 5, and adhere and adsorb the impurities and dust attached to their surfaces. Adhesive glue is coated on the outside of the two dust adhering rollers 204.

[0028] In the specific implementation process, refer to Figure 1 and Figure 3 As shown, the composite structure 6 includes a support frame 601. Two mounting plates 1 are symmetrically arranged at the top of the support frame 601. Connecting plates 305 are arranged at both ends of the top of the support frame 601. A glue tank 301 is arranged at the top of the two connecting plates 305.

[0029] In the specific implementation process, refer to Figure 1 and Figure 2 As shown, polyolefin film raw material roller 4 and adhesive film raw material roller 5 are respectively arranged at one end of the two mounting plates 1 close to each other.

[0030] In the specific implementation process, refer to Figure 1 and Figure 3 As shown, a composite opening 602 is formed through the top of the support frame 601. A fixed pressing roller 603 is rotatably arranged at one end inside the composite opening 602. An electric telescopic rod 604 is arranged at the other end inside the composite opening 602. A moving pressing roller 605 is arranged at the other end of the electric telescopic rod 604. One end of the fixed pressing roller 603 extends through the composite opening 602 and is inserted with a motor 606. The motor 606 is fixed to the support frame 601.

[0031] It should be noted that: The polyolefin film raw material sprayed with the adhesive and the adhesive film raw material pass through the fixed pressing roller 603, the movable pressing roller 605, and the electric telescopic rod 604 performs telescopic actions to control the displacement of the movable pressing roller 605 towards the fixed pressing roller 603, and the motor 606 controls the rotation of the fixed pressing roller 603 to achieve squeezing and compacting the polyolefin film raw material and the adhesive film raw material.

[0032] In the specific implementation process, referring to Figure 1 and Figure 3 As shown, a winding structure 7 is provided at the bottom of the support frame 601. The winding structure 7 includes a driving pulley 701 provided at the other end of the fixed pressing roller 603. The bottom end of the driving pulley 701 is connected to a driven pulley 702 through a transmission belt. One end of the driven pulley 702 and at the bottom end of the composite port 602, a winding roller 703 is provided. Both ends of the winding roller 703 are respectively rotatably inserted with fixing rods 704, and the two fixing rods 704 are correspondingly provided on the support frame 601.

[0033] It should be noted that: The fixed pressing roller 603 transmits the rotational power to the driving pulley 701. The driving pulley 701 uses the transmission belt to control the synchronous rotation of the driven pulley 702, and then transmits the rotational force to the winding roller 703. The winding roller 703 obtains the rotational force and winds the completed composite film after pressing.

[0034] The working principle of a high-barrier polyolefin composite film production device provided by the present utility model is as follows:

[0035] When in use, the polyolefin film raw material roller 4 and the adhesive film raw material roller 5 pass through the corresponding dust-removing rollers 204 to between the fixed pressing roller 603 and the movable pressing roller 605 in sequence, and are wound around the circumferential side of the winding roller 703. The four tension springs 203 pull the corresponding sliding rods 202 to realize the directional sliding of the two dust-removing rollers 204 along the four sleeves 201, and then closely adhere to the polyolefin film raw material roller 4 and the adhesive film raw material roller 5, adhering and adsorbing the impurities and dust on their surfaces. Then, the liquid pump 302 generates suction to adsorb the glue liquid in the glue box 301 to the two equalizing pipes 303. The two equalizing pipes 303 evenly distribute the glue liquid to a number of nozzles 304 for spraying, so as to realize uniform coating on the surfaces of the polyolefin film raw material and the adhesive film raw material. Then, the electric telescopic rod 604 performs telescopic actions to control the displacement of the movable pressing roller 605 towards the fixed pressing roller 603, and the motor 606 controls the rotation of the fixed pressing roller 603 to achieve squeezing and compacting the polyolefin film raw material and the adhesive film raw material. The fixed pressing roller 603 transmits the rotational power to the driving pulley 701. The driving pulley 701 uses the transmission belt to control the synchronous rotation of the driven pulley 702, and then controls the rotation of the winding roller 703 to wind and press the completed composite film.

[0036] The above are only embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A production device for a high-barrier polyolefin composite film, comprising two mounting plates (1), characterized in that, A dust removal structure (2) is arranged between the two mounting plates (1), a glue coating structure (3) is arranged between the dust removal structures (2), and a composite structure (6) is arranged at the bottom of the glue coating structure (3); The dust removal structure (2) includes two dust sticking rollers (204). Slide rods (202) are arranged at both ends of the two dust sticking rollers (204). Tension springs (203) are sleeved outside the four slide rods (202). Sleeve tubes (201) are inserted at one ends of the four slide rods (202) away from each other. Two sleeve tubes (201) on the same side among the four sleeve tubes (201) are symmetrically arranged on the corresponding mounting plate (1); The glue coating structure (3) includes a glue box (301). A liquid pump (302) is inserted through the bottom end of the glue box (301). Two equalizing pipes (303) are symmetrically arranged at the bottom of the liquid pump (302). A plurality of nozzles (304) are equidistantly arranged at one ends of the two equalizing pipes (303) away from each other.

2. The production equipment for a high-barrier polyolefin composite film according to claim 1, characterized in that, The composite structure (6) includes a support frame (601). Two mounting plates (1) are symmetrically arranged at the top of the support frame (601). Connecting plates (305) are arranged at both ends of the top of the support frame (601). The glue box (301) is arranged at the top of the two connecting plates (305).

3. The production equipment of a high-barrier polyolefin composite film according to claim 1, characterized in that, Polyolefin film raw material rollers (4) and adhesive film raw material rollers (5) are respectively arranged at one ends of the two mounting plates (1) close to each other.

4. A production device for a high-barrier polyolefin composite film according to claim 2, characterized in that, A composite opening (602) is penetrated and opened at the top of the support frame (601). A fixed pressing roller (603) is rotatably arranged at one end inside the composite opening (602). An electric telescopic rod (604) is arranged at the other end inside the composite opening (602). A movable pressing roller (605) is arranged at the other end of the electric telescopic rod (604). One end of the fixed pressing roller (603) extends through the composite opening (602) and is inserted with a motor (606). The motor (606) is fixed to the support frame (601).

5. The production equipment of a high-barrier polyolefin composite film according to claim 4, characterized in that, A winding structure (7) is arranged at the bottom of the support frame (601).

6. The production equipment of a high-barrier polyolefin composite film according to claim 5, characterized in that, The winding structure (7) includes a driving pulley (701) arranged at the other end of the fixed pressing roller (603). The bottom end of the driving pulley (701) is connected with a driven pulley (702) through a transmission belt. A winding roller (703) is arranged at one end of the driven pulley (702) and at the bottom end of the composite opening (602).

7. The production equipment of a high-barrier polyolefin composite film according to claim 6, characterized in that, Fixed rods (704) are respectively rotatably inserted at both ends of the winding roller (703). The two fixed rods (704) are correspondingly arranged on the support frame (601).

Citation Information

Patent Citations

  • Polyimide composite film production equipment

    CN116278083A