Wig creasing machine

Abstract

The utility model belongs to the technical field of wig production, and particularly relates to a wig creasing machine. The utility model provides a wig creasing machine. The wig creasing machine comprises an arrangement system and a creasing system, the arrangement system comprises an upper compression roller and a lower compression roller; the creasing system comprises an upper creasing roller and a lower creasing roller; according to the wig creasing machine, wig materials are neat and orderly in the creasing process, the creasing efficiency is improved, loss is reduced, and the stability of the quality of wig products is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of wig production, in particular to a wig creasing machine. Background Art

[0002] During the wig production process, a variety of products require wig creasing operations.

[0003] Numerous devices for creasing various hair materials are available in the prior art. For example, Chinese Utility Model Patent No. CN202020801254.4 discloses a substrate mounting mechanism and automatic creasing machine. The mechanism comprises a substrate and a support plate. The substrate is mounted on one side of the support plate and is rotatably connected to the support plate. A tensioning assembly is provided between the substrate and the support plate for tightening the substrate toward the support plate. Furthermore, a pushing assembly is provided on the support plate for rotating the substrate. This substrate mounting mechanism and automatic creasing machine are simple in structure, easy to operate and install, and provide excellent substrate adjustment.

[0004] However, the creasing equipment in the above-mentioned prior art is not suitable for wig raw materials and products. This is because wig raw materials are chemical fibers, which have very small diameters and very long lengths. A certain number of wigs need to be transported at the same time. During the transmission process, it is very easy for them to become loose, disordered, entangled, and even forced to be manually cut, interrupted, or restarted, resulting in a lot of time, manpower, and material resources being consumed, and affecting product quality and consistency.

[0005] Chinese invention patent application No. CN202010235939.1 discloses a wig processing line in which wigs are conveyed sequentially around an upper row of conveyor rollers, a lower row of conveyor rollers, and an upper row of conveyor rollers. By conveying the wigs in a wave-like pattern, the lower row of conveyor rollers tensions the wigs between the two upper row conveyor rollers, preventing them from sagging during conveyance and ensuring greater conveying stability. During operation, the hot pressing device drives the two drive rollers to rotate synchronously and at the same speed via a transmission chain. The hot pressing rollers, driven by a coupling or friction, heat-press the wigs. The toothed ridges on the hot pressing rollers and the drive rollers create curvature at the points of hot pressing on the wigs, completing the hot pressing shaping process. When the two hot pressing rollers are hot pressing, the change in tension caused by manual bundling only acts on the second hot pressing roller, and most of the hot pressing and shaping work of the wig has been completed by the first hot pressing roller (originally, the hot pressing work could be completed with only one hot pressing roller), and the tension of the wig at the first hot pressing roller 5 remains stable, so the second hot pressing roller plays an auxiliary hot pressing shaping role and stabilizes the tension at the first hot pressing roller. The change in tension at the second hot pressing roller itself has little effect on the hot pressing and shaping of the wig.

[0006] However, for this patented technology, the wig conveying route is relatively long, the equipment is relatively large in size, and it cannot avoid the phenomenon of disordered and entangled wig hairs. Summary of the Utility Model

[0007] To solve the above problems existing in the prior art, the purpose of the present utility model is to provide a wig indentation machine, which can keep the wigs neat and orderly, improve the indentation efficiency, reduce the loss, and enhance the stability of the quality of wig products.

[0008] To achieve the above purpose, the technical solution adopted by the present utility model is: a wig indentation machine, which includes a sorting system and an indentation system; the sorting system includes an upper pressing roller and a lower pressing roller; the indentation system includes an upper indentation roller and a lower indentation roller.

[0009] Preferably, it further includes a motor, and the motor is connected to the lower indentation roller.

[0010] Preferably, the number of upper pressing rollers is 1, and the number of lower pressing rollers is 2.

[0011] Preferably, the number of upper indentation rollers is 2, and the number of lower indentation rollers is 1; protrusions are provided on the upper indentation rollers and the lower indentation rollers.

[0012] Preferably, distance adjusting bolts and pressure gauges are provided at both ends of each upper pressing roller and upper indentation roller.

[0013] Preferably, it further includes a feeding system, a conveying system, and a discharging system; the sorting system is arranged between the conveying system and the indentation system.

[0014] Preferably, the feeding system is located below the conveying system, the conveying system is located above the sorting system and the indentation system, and the discharging system is located below the indentation system.

[0015] Preferably, the conveying system includes an outer starting support shaft, a plurality of intermediate support shafts, and an outer ending support shaft; both the outer starting support shaft and the outer ending support shaft are higher than the intermediate support shafts.

[0016] Preferably, an inlet shaft and an outlet shaft are respectively arranged above the left and right sides of the lower pressing roller of the sorting system; a receiving platform is arranged between the outlet shaft and the upper indentation roller and the lower indentation roller.

[0017] Preferably, the inlet shaft is located outside the outer ending support shaft.

[0018] When it is stated that the feeding system of the present utility model is located below the conveying system, it means that the wig material outlet of the feeding system is lower than the inlet of the conveying system in the vertical direction; when it is stated that the discharging system is located below the indentation system, it means that the wig material inlet of the discharging system is lower than the outlet of the indentation system in the vertical direction.

[0019] The conveying system includes an outer starting support shaft, a plurality of intermediate support shafts, and an outer terminating support shaft; herein, "outer" means that the starting support shaft and the terminating support shaft are arranged at both ends, and the intermediate support shafts are arranged in the middle.

[0020] An inlet shaft and an outlet shaft are respectively arranged above the left and right sides of the lower pressing roller in the sorting system; herein, it means that the upper pressing roller and the lower pressing roller are located in the middle, and the inlet shaft and the outlet shaft are arranged on the left and right sides and are higher than the lower pressing roller. A receiving platform is arranged between the outlet shaft and the upper indentation roller and the lower indentation roller, but the wig material does not necessarily contact the receiving platform. When manually fine-tuning the wig material, the receiving platform can play a receiving role.

[0021] The inlet shaft is located outside the outer terminating support shaft, which means that in the horizontal direction, compared with the outer terminating support shaft, the inlet shaft is farther away from the upper pressing roller and the lower pressing roller.

[0022] A wig indentation machine provided by the present utility model, by setting a sorting system and an indentation system, enables the wig material, before entering the nip between the upper indentation roller and the lower indentation roller for indentation, to be in a tensioned state between the sorting system and the indentation system through the extrusion of the nip between the upper pressing roller and the lower pressing roller, so that the wig material is neatly and orderly arranged and maintained in an orderly state for transmission to the indentation system, ensuring that the entire working process of the indentation machine is uninterrupted, avoiding the wig material entering the indentation system in a loose state, thereby causing problems such as disorder, entanglement, and even forced manual cutting, interruption, restart, etc. during the indentation process, achieving the technical effects of reducing losses and improving efficiency, and improving the consistency and quality stability of the product.

[0023] The motor is connected to the lower indentation roller, and drives the wig material to be loaded, conveyed, and sequentially pass through the nips between the upper pressing roller and the lower pressing roller and the nips between the upper indentation roller and the lower indentation roller through the rotation of the lower indentation roller, for sorting and indentation, which is more conducive to improving the orderly and tensioned state of the wig material and the indentation effect.

[0024] The number of upper pressing rollers is 1, and the number of lower pressing rollers is 2; the nip between the upper pressing roller and each lower pressing roller is adjusted to be suitable for the wig material to pass through and be squeezed and sorted. The wig material sequentially passes through the nips between the upper pressing roller and the 2 lower pressing rollers, and after two squeezes and sorts, is in a stable orderly and tensioned state; this scheme, through experiments, shows that compared with the setting where the number of both the upper pressing roller and the lower pressing roller is 1, the sorting effect of the wig material is better.

[0025] The number of upper indentation rollers is 2, and the number of lower indentation rollers is 1; protrusions are provided on the upper and lower indentation rollers; the roll gap between the upper and lower indentation rollers is adjusted to be suitable for the wig material to pass through and be indented. The wig material passes through the roll gaps of the 2 upper indentation rollers and the lower indentation roller in sequence, and after two indentations, the wig material is processed with indentations and has a curvature after subsequent processing; in this solution, experiments show that compared with the setting where the number of both the upper and lower indentation rollers is 1, the indentation effect of the wig material is better.

[0026] Adjusting bolts and pressure gauges are provided at both ends of the upper pressure roller and the upper indentation roller, facilitating the precise adjustment of the roll distance and roll gap between the upper and lower pressure rollers and between the upper and lower indentation rollers according to the characteristics of different wig materials and different product requirements, further improving the production accuracy and product consistency.

[0027] The feeding system provides wig materials for the indentation machine, which can be a special feeding box or any starting position for the output of wig materials. Since the length of the wig materials for wig processing is relatively long, the conveying system is responsible for transporting the wig materials. The function of the indentation system is to press indentations on the wig materials, facilitating the wig materials to finally have a certain curvature after subsequent processing. The receiving system collects the indented wig materials, which can be a special receiving box or any ending position for the collection of wig materials.

[0028] The feeding system is located below the conveying system, the conveying system is located above the sorting system and the indentation system, and the receiving system is located below the indentation system; this enables the transmission of the wig materials to be relatively long while the entire structure of the indentation machine is streamlined, reducing the space occupation.

[0029] The conveying system includes an outer starting support shaft, multiple intermediate support shafts, and an outer ending support shaft; both the outer starting support shaft and the outer ending support shaft are higher than the intermediate support shafts. The outer starting support shaft and the outer ending support shaft play a role in guiding the wig transmission and preventing the wig materials from scattering; the wig materials are spread out on the support shafts to prepare for entering the sorting system.

[0030] An inlet shaft and an outlet shaft are respectively provided above the left and right sides of the lower pressure roller in the sorting system; a receiving platform is provided between the outlet shaft and the upper and lower indentation rollers. The inlet shaft, the outlet shaft, and the receiving platform play a role in guiding and helping the wig materials to smoothly travel between the conveying system, the sorting system, and the indentation system.

[0031] The inlet shaft is located outside the outer ending support shaft and above the outer side of the lower pressure roller, and the outlet shaft is located above the outer side of the lower pressure roller, enabling the wig materials to be transmitted along a curve and thus be in a more tensioned state during the process of outputting from the conveying system, entering the upper and lower pressure rollers, outputting from the upper and lower pressure rollers, and entering the upper and lower indentation rollers.

[0032] The working mode of a wig indentation machine provided by the present utility model is as follows: The wig material starts from the feeding system, successively passes through the outer starting support shaft, multiple intermediate support shafts, and the outer ending support shaft; then successively passes through the guiding shaft, the lower pressing rollers and between the lower pressing rollers, the guiding-out shaft and the receiving platform, and finally passes between the upper indentation roller and the lower indentation roller, and finally enters the material receiving system.

[0033] A wig indentation machine provided by the present utility model can be matched with wig production lines with various different processing functions.

[0034] To sum up, the beneficial effects of the present utility model are as follows:

[0035] 1. By setting up the sorting system and the indentation system, the wig material is neat and orderly during the indentation process, improving the indentation efficiency, reducing losses, and enhancing the stability of the quality of wig products. A wig indentation machine provided by the present utility model can continuously indent about 150 meters of wig material, with the production efficiency increased by 30%, and the consistency of product quality greatly improved while the losses are greatly reduced.

[0036] 2. By reasonably arranging the feeding system, the conveying system, the sorting system, the indentation system, and the material receiving system, the structure of the entire indentation machine is simple and reasonable, reducing the occupation of space.

[0037] 3. Through the arrangement of the high-low and inside-out curve settings of the outer starting support shaft, multiple intermediate support shafts, the outer ending support shaft, the guiding shaft, the lower pressing rollers and the lower pressing rollers, the guiding-out shaft and the receiving platform, and the upper indentation roller and the lower indentation roller, the tension and neatness of the wig material during transmission are further improved. Description of the Drawings

[0038] Figure 1 It is an overall schematic diagram of a wig indentation machine provided by the present utility model;

[0039] Figure 2 It is a schematic diagram of the sorting system and the indentation system of a wig indentation machine provided by the present utility model.

[0040] Legend Explanation:

[0041] 1. Sorting system; 2. Indentation system; 3. Upper pressing roller; 4. Lower pressing roller; 5. Upper indentation roller; 6. Lower indentation roller; 7. Spacing adjustment bolt; 8. Pressure gauge; 9. Feeding system; 10. Conveying system; 11. Material receiving system; 12. Outer starting support shaft; 13. Intermediate support shaft; 14. Outer ending support shaft; 15. Guiding shaft; 16. Guiding-out shaft; 17. Receiving platform; 18. Motor. Detailed Embodiment

[0042] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0043] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model. However, it should not be construed as a limitation on the protection scope of the present utility model.

[0044] The technical solution adopted in this embodiment is as follows: A wig indentation machine, which includes a finishing system 1 and an indentation system 2; the finishing system 1 includes an upper pressing roller 3 and a lower pressing roller 4; the indentation system 2 includes an upper indentation roller 5 and a lower indentation roller 6.

[0045] Among them, it further includes a motor 18, and the motor 18 is connected to the lower indentation roller 6.

[0046] Among them, the number of the upper pressing rollers 3 is 1, and the number of the lower pressing rollers 4 is 2.

[0047] Among them, the number of the upper indentation rollers 5 is 2, and the number of the lower indentation rollers 6 is 1; protrusions are provided on the upper indentation rollers 5 and the lower indentation rollers 6.

[0048] Among them, adjusting bolts 7 and pressure gauges 8 are provided at both ends of each upper pressing roller 3 and upper indentation roller 5.

[0049] Among them, it further includes a feeding system 9, a conveying system 10 and a material receiving system 11; the finishing system 1 is arranged between the conveying system 10 and the indentation system 2.

[0050] Among them, the feeding system 9 is located below the conveying system 10, the conveying system 10 is located above the finishing system 1 and the indentation system 2, and the material receiving system 11 is located below the indentation system 2.

[0051] Among them, the conveying system 10 includes an outer starting support shaft 12, a plurality of intermediate support shafts 13 and an outer terminating support shaft 14; both the outer starting support shaft 12 and the outer terminating support shaft 14 are higher than the intermediate support shafts 13.

[0052] Among them, an inlet shaft 15 and an outlet shaft 16 are respectively arranged above the left and right sides of the lower pressing roller 4 in the finishing system 1; a receiving platform 17 is arranged between the outlet shaft 16 and the upper indentation roller 5 and the lower indentation roller 6.

[0053] Among them, the inlet shaft 15 is located outside the outer terminating support shaft 14.

[0054] By setting the finishing system and the indentation system, the present utility model makes the wig materials neat and orderly during the indentation process, improves the indentation efficiency and reduces losses, and enhances the stability of the quality of the wig products.

[0055] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present utility model within the scope of knowledge possessed by those of ordinary skill in the art.

Claims

1. A wig indentation machine, characterized in that: It includes a sorting system and an indentation system; the sorting system includes an upper pressing roller and a lower pressing roller; the indentation system includes an upper indentation roller and a lower indentation roller; it also includes a motor which is connected to the lower indentation roller; the number of the upper pressing rollers is 1, the number of the lower pressing rollers is 2; the number of the upper indentation rollers is 2, and the number of the lower indentation rollers is 1; protrusions are arranged on the upper indentation rollers and the lower indentation rollers; distance adjusting bolts and pressure gauges are arranged at both ends of each upper pressing roller and upper indentation roller.

2. The wig indentation machine according to claim 1, wherein: It also includes a feeding system, a conveying system and a material receiving system; the sorting system is arranged between the conveying system and the indentation system.

3. The hairpiece indentation machine according to claim 2, characterized in that: The feeding system is located below the conveying system, the conveying system is located above the sorting system and the indentation system, and the material receiving system is located below the indentation system.

4. The wig indentation machine according to claim 3, characterized in that: The conveying system includes an outer starting support shaft, a plurality of intermediate support shafts and an outer terminating support shaft; both the outer starting support shaft and the outer terminating support shaft are higher than the intermediate support shafts.

5. The wig indentation machine according to claim 4, characterized in that: An inlet shaft and an outlet shaft are respectively arranged above the left and right sides of the lower pressing roller of the sorting system; a receiving platform is arranged between the outlet shaft and the upper indentation roller and the lower indentation roller.

6. The wig indentation machine according to claim 5, wherein: The inlet shaft is located outside the outer terminating support shaft.

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