Boxing production line

Abstract

The utility model provides a boxing production line which comprises a carton opening device used for folding and forming cartons. A first conveying mechanism is connected between the carton opening device and the grabbing device, the first conveying mechanism penetrates through the grabbing device, and the first conveying mechanism is used for conveying cartons; the second conveying mechanism is provided with a grabbing position, the grabbing position is located at the position of the grabbing device and located above the first conveying mechanism, and the second conveying mechanism is used for conveying materials; the carton sealing device is arranged on a conveying path of the first conveying mechanism, the grabbing device is located between the carton opening device and the carton sealing device, and the carton sealing device is used for sealing cartons; and the noise reduction device comprises a sound insulation plate, and the sound insulation plate is at least arranged on the periphery of the device generating the high noise in a surrounding mode. According to the encasement production line, the clothing encasement efficiency is improved, clothing encasement intelligence is achieved, noise pollution of the encasement production line to the surrounding environment is reduced, and the experience feeling of operators is improved.

Description

Technical Field

[0001] The present disclosure relates to the technical field of automatic packaging equipment, and particularly to a case-packing production line. Background Art

[0002] The automation level of traditional clothing case-packing production lines is not high, making it difficult to meet the requirements of modern production. Moreover, during the clothing case-packing process, various machines generate significant noise during operation, which not only affects the working environment of workers but may also cause noise pollution to the surrounding environment. Therefore, it is of great significance to design a low-noise, efficient, and intelligent clothing case-packing production line. Summary of the Utility Model

[0003] The present disclosure provides a case-packing production line to at least solve the above technical problems existing in the prior art.

[0004] The case-packing production line according to the present disclosure includes:

[0005] An unpacking device for folding a cardboard box into a formed shape;

[0006] A gripping device, with a first conveyor mechanism connected between the unpacking device and the gripping device and the first conveyor mechanism passing through the gripping device, the first conveyor mechanism being used to convey the cardboard box;

[0007] A second conveyor mechanism having a gripping position on it, the gripping position being located at the position of the gripping device and above the first conveyor mechanism, the second conveyor mechanism being used to convey materials;

[0008] A sealing device arranged on the conveying path of the first conveyor mechanism, the gripping device being located between the unpacking device and the sealing device, the sealing device being used to perform sealing treatment on the cardboard box; and

[0009] A noise reduction device, the noise reduction device including a sound insulation board, the sound insulation board at least surrounding the outer periphery of the device generating high noise;

[0010] Wherein, when the cardboard box is conveyed on the first conveyor mechanism, it can pass below the gripping position, and the gripping device is used to grasp the materials at the gripping position into the cardboard box.

[0011] In an implementable embodiment, it further includes a labeling device, the labeling device being arranged adjacent to the unpacking device and on the side of the first conveyor mechanism, the labeling device including a labeling head, an adjustment mechanism, and a control mechanism for controlling the adjustment mechanism, the adjustment mechanism being connected to the labeling head and used to adjust the position, angle, and height parameters of the labeling head.

[0012] In an implementable embodiment, the grasping device includes a frame, and a spider hand with adjustable position relative to the frame is installed at the top of the frame, and the grasping position is directly below the spider hand.

[0013] In an implementable embodiment, the case sealing device includes a flap sealer, and the flap sealer includes a cross beam, a first folding arm, a second folding arm, a third folding arm and a lifting mechanism. The first folding arm, the second folding arm and the third folding arm are fixed on the cross beam, and the cross beam is connected to the lifting mechanism and is controlled by the lifting mechanism to lift.

[0014] In an implementable embodiment, the case sealing device further includes a corner sealer, and the corner sealer includes conveying rollers, a belt conveyor, a corner taping device and a combing mechanism. The carton flows into the corner sealer through the conveying rollers, and the belt conveyor brings the carton to the corner taping device arranged along the line and tapes it.

[0015] In an implementable embodiment, a needle detector is arranged on the conveying path of the second conveying mechanism.

[0016] In an implementable embodiment, a weighing mechanism is arranged between the grasping device and the case sealing device, and the weighing mechanism is located on the conveying path of the first conveying mechanism.

[0017] In an implementable embodiment, a robot digital model is further included.

[0018] In an implementable embodiment, the noise reduction device further includes a vibration damping mechanism and silent bearings. The silent bearings are used for assembly instead of ordinary bearings, and the vibration damping mechanism is arranged at the structure generating high noise.

[0019] In an implementable embodiment, a safety protection device is further included, and an emergency stop button is arranged on the safety protection device.

[0020] In the present disclosure, since the packing production line integrates an unpacking device, a grasping device and a case sealing device, the clothing packing process is automated, that is, the carton is automatically folded into shape, the clothing is automatically packed into the carton and finally automatically sealed, which improves the efficiency of clothing packing and realizes the intelligence of clothing packing; and since the packing production line includes a noise reduction device, the sound insulation board of the noise reduction device is at least arranged around the device generating high noise, so as to set up a noise barrier to isolate the high noise area, thereby reducing the noise pollution of the packing production line to the surrounding environment and improving the experience of the operators.

[0021] It should be understood that the content described in this part is not intended to identify the key or important features of the embodiments of the present disclosure, nor is it used to limit the scope of the present disclosure. Other features of the present disclosure will become easily understood through the following description. Brief Description of the Drawings

[0022] By referring to the accompanying drawings and reading the following detailed description, the above and other objects, features, and advantages of the exemplary embodiments of the present disclosure will become readily understandable. In the drawings, several embodiments of the present disclosure are shown in an exemplary but non-limiting manner, wherein:

[0023] In the drawings, the same or corresponding reference numerals denote the same or corresponding parts.

[0024] Figure 1 Shows a schematic diagram of the overall structure of a case-packing production line according to an exemplary embodiment of the present disclosure;

[0025] Figure 2 Shows a schematic diagram of the structure of an unpacking device in a case-packing production line according to an exemplary embodiment of the present disclosure;

[0026] Figure 3 Shows a schematic diagram of the structure of a gripping device in a case-packing production line according to an exemplary embodiment of the present disclosure;

[0027] Figure 4 Shows a schematic diagram of the structure of a labeling device in a case-packing production line according to an exemplary embodiment of the present disclosure;

[0028] Figure 5 Shows a schematic diagram of the structure of a lid-opening and case-sealing machine in a case-packing production line according to an exemplary embodiment of the present disclosure;

[0029] Figure 6 Shows a schematic diagram of the structure of a corner-edge case-sealing machine in a case-packing production line according to an exemplary embodiment of the present disclosure;

[0030] Figure 7 Shows a schematic diagram of the structure of a weighing mechanism in a case-packing production line according to an exemplary embodiment of the present disclosure.

[0031] Description of the reference numerals in the figures: 1. Unpacking device; 2. Gripping device; 3. First conveying mechanism; 4. Second conveying mechanism; 5. Case-sealing device; 6. Labeling device; 7. Needle detector; 8. Weighing mechanism; 9. Robot digital model; 21. Frame; 22. Spider hand; 51. Lid-folding and case-sealing machine; 52. Corner-edge case-sealing machine; 61. Labeling head; 62. Adjusting mechanism; 63. Control mechanism; 81. Weighing sensor; 82. Belt; 511. Cross beam; 512. First folding arm; 513. Lifting mechanism; 514. Conveying mechanism; 521. Conveyor roller; 522. Belt conveyor; 523. Corner-edge tape applicator; 524. Combing mechanism. Detailed Description of the Embodiments

[0032] To make the objectives, features, and advantages of the present disclosure more apparent and understandable, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments in the present disclosure without creative efforts belong to the scope of protection of the present disclosure.

[0033] The embodiments of the present disclosure will be described in detail below with reference to the drawings.

[0034] Refer to Figure 1 and Figure 2 As shown, a packing production line of an exemplary embodiment of the present disclosure includes an unpacking device 1, a grasping device 2, a first conveying mechanism 3, a second conveying mechanism 4, a case-sealing device 5, and a noise reduction device. The unpacking device 1 is used to fold a carton into shape. A first conveying mechanism 3 is connected between the unpacking device 1 and the grasping device 2, and the first conveying mechanism 3 passes through the grasping device 2. The first conveying mechanism 3 is used to convey the carton. There is a grasping position on the second conveying mechanism 4. The grasping position is located at the position of the grasping device 2 and above the first conveying mechanism 3. The second conveying mechanism 4 is used to convey materials. The case-sealing device 5 is arranged on the conveying path of the first conveying mechanism 3. The grasping device 2 is located between the unpacking device 1 and the case-sealing device 5. The case-sealing device 5 is used to perform case-sealing processing on the carton. The noise reduction device includes a sound insulation board, and the sound insulation board at least surrounds the outer periphery of the device generating high noise. Among them, when the carton is conveyed on the first conveying mechanism 3, it can pass below the grasping position. The grasping device 2 is used to grasp the materials at the grasping position into the carton.

[0035] In this embodiment, the packing production line is mainly used for packing clothes. Therefore, the materials can specifically be various clothing products. The second conveying mechanism 4 is used to convey the clothes to the grasping position so that the grasping device 2 can grasp the clothes. The case opening device 1 can specifically be a fully automatic case opener, a semi-automatic case opener or a manual case opener, preferably a fully automatic case opener. The fully automatic case opener is an integrated case opening device that can automatically realize cardboard feeding, cutting, folding and convey the folded carton to the next process, with high efficiency and precision. The noise reduction device includes sound insulation boards or sound absorption cotton. The noise reduction device is arranged at key positions of the production line, such as at the positions where the case opening device 1, the grasping device 2 or the case sealing device 5 is located, to reduce the spread of noise; sound insulation boards can also be arranged on both sides of the first conveying mechanism 3 and the second conveying mechanism 4. By setting up a noise barrier, the high-noise area can be isolated. In addition, by regularly maintaining and servicing the equipment, mechanical wear and noise generation can also be reduced. Therefore, since the packing production line integrates the case opening device 1, the grasping device 2 and the case sealing device 5, the process of packing clothes is automated, that is, the carton is automatically folded and formed, the clothes are automatically loaded into the carton and finally automatically sealed, improving the efficiency of packing clothes and realizing the intelligence of packing clothes; and since the packing production line includes a noise reduction device, the sound insulation board of the noise reduction device at least surrounds the device that generates high noise, thereby setting up a noise barrier to isolate the high-noise area, thus reducing the noise pollution of the packing production line to the surrounding environment and enhancing the experience of the operators.

[0036] Referring to Figure 4 As shown, in an implementable embodiment, the packing production line further includes a labeling device 6. The labeling device 6 is arranged adjacent to the case opening device 1 and on the side of the first conveying mechanism 3. The labeling device 6 includes a labeling head 61, an adjustment mechanism 62 and a control mechanism 63 for controlling the adjustment mechanism 62. The adjustment mechanism 62 is connected to the labeling head 61 and is used to adjust the position, angle and height parameters of the labeling head 61. ~

[0037] In this embodiment, the labeling device 6 can specifically adopt a side labeling machine, which is an automated device dedicated to attaching labels to the sides of products. The labeling head 61 is responsible for grasping, positioning, and attaching the labels. The labeling head 61 is usually equipped with precise mechanical devices and control systems to ensure that the labels can be accurately attached to the cartons. The adjustment mechanism 62 is used to adjust the position, angle, and height parameters of the labeling head 61 to meet the labeling requirements of different products. The core components of the control mechanism 63 include a PLC controller, a product sensor, and a label sensor, etc. The control mechanism 63 detects the position and status of the product through sensors and controls the actions of the labeling head 61 to achieve automated labeling. The control mechanism 63 also has functions such as data recording and fault alarm, which are convenient for production management and maintenance. During the actual production process, the cartons folded and formed by the box opening device 1 are conveyed to the labeling position by the first conveying mechanism 3. When the sensors detect the passing of the cartons, they send signals to the control mechanism 63. At an appropriate position, the control mechanism 63 controls the adjustment mechanism 62, and then drives the labeling head 61 to attach the label to the position on the carton where the label is to be attached.

[0038] Referring to Figure 3 As shown, in an implementable embodiment, the grasping device 2 includes a frame 21, and a spider hand 22 with an adjustable position relative to the frame 21 is installed on the top of the frame 21. The grasping position is directly below the spider hand 22.

[0039] In this embodiment, the technical principle of the spider hand 22 mainly involves aspects such as mechanical structure design, control system design, and sensor technology. The spider hand 22 is usually made of lightweight materials to reduce its own weight and improve its motion performance. The control system realizes precise position control, force control, speed control, etc. through algorithms and sensor technology. Sensor technology is used to monitor information such as the motion state of the spider hand 22, the working environment, and the state of the grasped object in real time, providing necessary feedback signals for the control system. It can be understood that the grasping device 2 is not limited to using the spider hand 22 to grasp clothing, and other types of manipulators can also be used.

[0040] Referring to Figure 5 As shown, in an implementable embodiment, the case sealing device 5 includes a flap sealer 51. The flap sealer 51 includes a cross beam 511, a first folding arm 512, a second folding arm, a third folding arm, and a lifting mechanism 513. The first folding arm 512, the second folding arm, and the third folding arm are fixed to the cross beam 511. The cross beam 511 is connected to the lifting mechanism 513 and is controlled by the lifting mechanism 513 to move up and down.

[0041] In this embodiment, the flap sealer 51 further includes a conveying mechanism 514. The first folding arm 512, the second folding arm, and the third folding arm are used to fold the lid at the opening of the cardboard box. The above three folding arms are arranged corresponding to the angle of the cardboard box in the incoming material direction. When the cardboard box conveyed by the conveying mechanisms 514 on both sides moves to the corresponding station, it contacts the folding arm at this station for folding. The lifting mechanism 513 is used to drive the cross beam 511 to lift and lower, so as to realize the height adjustment of the integrally arranged first folding arm 512, second folding arm, and third folding arm.

[0042] Referring Figure 6 As shown, in an implementable embodiment, the sealing device 5 further includes a corner sealer 52. The corner sealer 52 includes conveying rollers 521, a belt conveyor line 522, a corner tape applicator 523, and a combing mechanism 524. The cardboard box flows into the corner sealer 52 through the conveying rollers 521, and the belt conveyor line 522 brings the cardboard box into the corner tape applicator 523 arranged along the line and pastes the tape.

[0043] In this embodiment, the belt conveyor lines 522 are arranged vertically in the corner sealer 52. There are two belt conveyor lines 522 on both the upper side and the lower side, respectively realizing the tape pasting and sealing operations on the joints on both sides of the upper cover and both sides of the lower cover of the cardboard box. Among them, the horizontal spacing of the belt conveyor lines 522 is adapted to the width of the cardboard box, and the vertical spacing of the belt conveyor lines 522 is adapted to the height of the cardboard box. The belt conveyor lines 522 bring the cardboard box into the corner tape applicator 523 arranged along the line and paste the tape, and then the combing mechanism 524 fits the tape at the corner position of the cardboard box to complete the sealing operation.

[0044] In an implementable embodiment, a needle detector 7 is provided on the conveying path of the second conveying mechanism 4.

[0045] In this embodiment, the needle detector 7 is a metal detector, which is used for detecting ferromagnetic metal foreign objects in clothing, especially for detecting broken needles in clothing to ensure the safety and quality of products. The detection sensor of the needle detector 7 consists of an upper detection sensor and a lower detection sensor, which can detect whether an object passes through and works based on the principle of magnetic induction signals. The circuit control system in the needle detector 7 includes a signal amplification circuit, a signal loop alarm system, and a power protection circuit, which can capture ferromagnetic metal foreign objects more sensitively and trigger an alarm. The conveyor belt of the needle detector 7 is woven into a mesh cloth by special anti-static nylon warp and weft, and a special rubber is bonded to the surface, which is used to carry the clothing to be detected through the detection sensor for detection.

[0046] Referring Figure 7 As shown, in an implementable embodiment, a weighing mechanism 8 is provided between the grasping device 2 and the sealing device 5. The weighing mechanism 8 is located on the conveying path of the first conveying mechanism 3.

[0047] In this embodiment, the weighing mechanism 8 can specifically adopt a belt scale to continuously weigh the cartons that have been boxed on the first conveying mechanism 3. The belt scale works in cooperation with a weighing sensor 81 and a speed measuring sensor. When the material passes through the belt scale, the weighing sensor 81 will detect the weight of the material on the belt 82 and generate a voltage signal proportional to the belt load. At the same time, the speed measuring sensor will detect the speed signal of the belt. These two signals are sent to a weighing instrument, and the instrument integrates the speed signal and the weighing signal to obtain the instantaneous flow rate and the cumulative amount.

[0048] In an implementable embodiment, the boxing production line further includes a robot digital twin 9.

[0049] In this embodiment, the robot digital twin 9 mainly adopts a robot digital twin 9 of model ER10-2000, that is, a digital twin model of the ER10-2000 industrial robot, which is a technical means for accurately simulating and representing the physical ER10-2000 robot in a digital environment. The robot digital twin 9 can be used for design and simulation, performance evaluation and optimization, fault prediction and maintenance, operation training and demonstration, as well as remote monitoring and collaboration.

[0050] In an implementable embodiment, the noise reduction device further includes a vibration damping mechanism and silent bearings. The silent bearings are used for assembly instead of ordinary bearings, and the vibration damping mechanism is arranged at the structure that generates high noise.

[0051] In this embodiment, a low-noise motor and a transmission system are adopted. All bearings are replaced with silent bearings, and the vibration damping mechanism is arranged at the structure that generates high noise, so as to optimize the structural design of each part of the boxing production line and reduce vibration and resonance phenomena. The key noise sources in the boxing production line adopt a closed design and are isolated using sound insulation covers or sound insulation boards.

[0052] In an implementable embodiment, the boxing production line further includes a safety protection device, and the safety protection device is provided with an emergency stop button.

[0053] In this embodiment, a safety protection device is set to ensure the safety of the production line. The entire boxing production line selects environmentally friendly materials and equipment to reduce waste and pollutant emissions during the production process. In addition, a variety of sensors are installed on the boxing production line to monitor the equipment status and production parameters in real time. An advanced PLC and a Supervisory Control And Data Acquisition (SCADA) system are adopted to achieve automatic control and intelligent management. Big data and artificial intelligence technologies are used to analyze the production data, optimize the production process, and the flexible production line layout can adapt to different specifications and types of packaging requirements to achieve quick switching and adjustment.

[0054] In the description of the present disclosure, it should be understood that the orientation or positional relationship indicated by the orientation terms is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present disclosure and simplifying the description. Without contrary description, these orientation terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present disclosure; the orientation terms "inside" and "outside" refer to the inside and outside relative to the contour of each component itself.

[0055] For convenience of description, spatial relative terms such as "above", "over", "on the upper surface", "above-mentioned", etc. may be used herein to describe the spatial positional relationship of one or more components or features shown in the drawings with respect to other components or features. It should be understood that the spatial relative terms include not only the orientation of the components described in the drawings but also different orientations during use or operation. For example, if the components in the drawings are inverted as a whole, the component "above other components or features" or "over other components or features" will include the situation where the component is "below other components or structures" or "under other components or structures". Thus, the exemplary term "above" may include both the orientation of "above" and "below". In addition, these components or features may also be positioned at other different angles (for example, rotated 90 degrees or other angles), and this document is intended to cover all such situations.

[0056] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, components, assemblies, and / or combinations thereof.

[0057] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of the present disclosure are used to distinguish similar objects and do not necessarily describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein.

[0058] The present disclosure has been illustrated by the above embodiments. However, it should be understood that the above embodiments are only for the purpose of illustration and exemplification, and are not intended to limit the present disclosure to the scope of the described embodiments. In addition, those skilled in the art can understand that the present disclosure is not limited to the above embodiments, and more variations and modifications can be made according to the teachings of the present disclosure, and these variations and modifications all fall within the scope claimed by the present disclosure. The protection scope of the present disclosure is defined by the appended claims and their equivalent scope.

Claims

1. A packing production line, characterized in that, Including: An unpacking device (1) for folding a cardboard box into a formed shape; A gripping device (2), with a first conveyor mechanism (3) connected between the unpacking device (1) and the gripping device (2), and the first conveyor mechanism (3) passing through the gripping device (2), the first conveyor mechanism (3) being used for conveying the cardboard box; A second conveyor mechanism (4), having a gripping position on the second conveyor mechanism (4), the gripping position being located at the position of the gripping device (2) and above the first conveyor mechanism (3), the second conveyor mechanism (4) being used for conveying materials; A box sealing device (5) provided on the conveying path of the first conveyor mechanism (3), the gripping device (2) being located between the unpacking device (1) and the box sealing device (5), the box sealing device (5) being used for sealing the cardboard box; And A noise reduction device, the noise reduction device including a sound insulation board, the sound insulation board at least surrounding the outer periphery of the device generating high noise; Wherein, when the cardboard box is conveyed on the first conveyor mechanism (3), it can pass below the gripping position, and the gripping device (2) is used for gripping the material at the gripping position into the cardboard box.

2. The packing production line according to claim 1, wherein It further includes a labeling device (6), the labeling device (6) being arranged adjacent to the unpacking device (1) and on the side of the first conveyor mechanism (3), the labeling device (6) including a labeling head (61), an adjustment mechanism (62) and a control mechanism (63) for controlling the adjustment mechanism (62), the adjustment mechanism (62) being connected to the labeling head (61) and used for adjusting the position, angle and height parameters of the labeling head (61).

3. The packing production line according to claim 1, characterized in that The gripping device (2) includes a frame (21), and a spider hand (22) with an adjustable position relative to the frame (21) is installed at the top of the frame (21), and the gripping position is directly below the spider hand (22).

4. The packing production line according to claim 1, characterized in that The box sealing device (5) includes a flap sealer (51), the flap sealer (51) including a cross beam (511), a first folding arm (512), a second folding arm, a third folding arm and a lifting mechanism (513), the first folding arm (512), the second folding arm and the third folding arm are fixed on the cross beam (511), the cross beam (511) is connected to the lifting mechanism (513) and its lifting is controlled by the lifting mechanism (513).

5. The packing production line according to claim 1, characterized in that, The box sealing device (5) further includes a corner sealer (52), the corner sealer (52) including conveying rollers (521), a belt conveyor line (522), a corner tape applicator (523) and a combing mechanism (524), the cardboard box flows into the corner sealer (52) through the conveying rollers (521), and the belt conveyor line (522) brings the cardboard box to the corner tape applicator (523) arranged along the line and pastes a tape.

6. The packing production line according to claim 1, wherein A needle detector (7) is provided on the conveying path of the second conveyor mechanism (4).

7. The packing production line according to claim 1, wherein A weighing mechanism (8) is provided between the gripping device (2) and the case sealing device (5), and the weighing mechanism (8) is located on the conveying path of the first conveying mechanism (3).

8. The packing production line according to claim 1, characterized in that It further includes a robot digital model (9).

9. The packing production line according to claim 1, characterized in that, The noise reduction device further includes a vibration damping mechanism and a silent bearing. The silent bearing is assembled instead of a common bearing, and the vibration damping mechanism is arranged at the structure generating high noise.

10. The packing production line according to claim 1, wherein It further includes a safety protection device, and the safety protection device is provided with an emergency stop button.

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