Automatic teflon tape winding device for hydrogen peroxide stability detection

By designing the automatic winding device of raw material tape, the problems of low detection efficiency and poor accuracy caused by manual winding are solved, and the automatic and stable winding effect is achieved, adapted to different test bottle specifications, and the efficiency and safety of hydrogen peroxide stability detection are improved.

CN223174451UActive Publication Date: 2025-08-01PINGHU PETROCHEM
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Patent Information

Application Number
CN202422550745.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-01
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the existing hydrogen peroxide stability test, manual winding of raw materials is cumbersome and difficult to ensure the reliability and consistency of winding, which affects the accuracy of the test results and poses a risk of personal injury.

Method used

An automatic winding device for raw material tape is designed, including a clamping unit, a winding unit and an adjustment unit. Through automated operations, the fixation of the test bottle and uniform winding of the raw material tape are realized. The driving motor is used to control the winding speed and angle adjustment to ensure the stability and consistency of the winding.

Benefits of technology

It improves winding efficiency and sealing effect, reduces the risk of irregular winding and poor sealing, adapts to different test bottle specifications, and improves the accuracy and safety of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of detection equipment, and particularly relates to an automatic teflon tape winding device for hydrogen peroxide stability detection, which comprises a base, a clamping unit, a winding unit, an adjusting unit and a controller, the winding unit comprises a mounting plate, a nylon rotating disc, a winding belt fixing disc, a plurality of rail wheels, a plurality of belt wheels, a driving wheel and a driving motor and drives a winding belt to rotate and be wound around a test bottle opening, and the adjusting unit comprises an adjusting block, a connecting piece, a first locking screw, a swing limiting disc and a second locking screw and adjusts the winding angle and height of the winding belt. The thread seal tape is automatically wound, so that winding is uniform, and the sealing effect is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, and particularly relates to an automatic raw tape winding device for hydrogen peroxide stability detection. Background Technique

[0002] Hydrogen peroxide is a common oxidant, which is widely used in the fields of chemical industry, pharmacy, environmental protection, etc. During storage and use, the stability of hydrogen peroxide is crucial. If the stability is insufficient, it may cause its decomposition, reduce its activity and pose safety hazards.

[0003] At present, the commonly used methods for hydrogen peroxide stability detection are mostly chemical analysis methods, and raw tape is required as a sealing material during the analysis process. However, manually winding the raw tape is cumbersome and difficult to ensure the reliability and consistency of winding, which easily affects the accuracy of test results, and the non-standard bandaging process may cause personal injury. To solve the above problems, the present experimental new model has developed an automatic raw tape winding auxiliary test device to improve the efficiency and accuracy of hydrogen peroxide stability detection. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problem of poor efficiency and accuracy of the detection results caused by manually winding the raw tape in the above-mentioned background technique. Here, a new automatic raw tape winding device for hydrogen peroxide stability detection is proposed. This device can automatically use the raw tape to wind and seal the test bottle mouth, with consistent winding and high efficiency.

[0005] The technical solution adopted to achieve the above purpose is an automatic raw tape winding device for hydrogen peroxide stability detection, and the automatic raw tape winding device includes:

[0006] A base, on which a bracket is provided;

[0007] A clamping unit, which includes a first clamping block, a second clamping block, a fixed block and an adjusting bolt. The first clamping block and the fixed block are fixed on the base, the second clamping block is slidably connected to the base, one end of the second clamping block is rotatably connected to the adjusting bolt, and the adjusting bolt penetrates through the fixed block;

[0008] A winding unit, which includes a mounting plate, a nylon turntable, a winding tape fixing disk, a plurality of track wheels, a plurality of belt wheels, a driving wheel and a driving motor. Tracks are provided on the mounting plate, the track wheels and the belt wheels are installed in the tracks and rotatably connected to the mounting plate, the nylon turntable is rotatably connected to the track wheels and the belt wheels, the winding tape fixing disk is connected to the nylon turntable, the driving motor is fixed at the bottom of the mounting plate, the output end of the driving motor is fixedly connected to the driving wheel, and the driving wheel is driven by a belt to rotate with the rotating wheel;

[0009] Adjusting unit, the adjusting unit includes an adjusting block, a connecting member and a first locking screw. The adjusting block is provided with a plugging hole, the bracket passes through the plugging hole and is slidably connected to the adjusting block. One end of the first locking screw extends into the plugging hole, and the connecting member connects the adjusting block and the mounting plate.

[0010] In the above technical solution, the test bottle is fixed by the clamping unit, the raw material tape is wound around the mouth of the test bottle for sealing by the winding unit, and the height and angle of the winding unit are adjusted by the adjusting unit to achieve the winding and sealing of different test bottles, reducing the manual operation of the operator and greatly improving the winding efficiency and stability.

[0011] Further, the connecting member is a rotating shaft. One end of the connecting member is rotatably connected to the adjusting block, and the other end of the connecting member is fixedly connected to the mounting plate.

[0012] In the above technical solution, through the setting of the rotating shaft, the mounting plate can rotate, so as to ensure that the raw material tape is evenly wound at different angles and the sealing effect is better.

[0013] Further, the adjusting unit further includes a swing limit disc and a second locking screw. The swing limit disc is provided with a through hole. One end of the second locking screw passes through the through hole and is connected to the mounting plate, and the swing limit disc is fixedly connected to the adjusting block.

[0014] In the above technical solution, after adjusting the angle of the mounting plate through the rotating shaft, the mounting plate can be limited and fixed by the swing limit disc and the second locking screw to prevent the rotating shaft from loosening and affecting the winding effect during winding.

[0015] Further, the swing limit disc and the through hole are arc-shaped, and the center point of the adjusting block and the center point of the swing limit disc are on the same horizontal line.

[0016] In the above technical solution, through the arc-shaped setting, when the mounting plate changes the angle, the second locking screw can just resist against the mounting plate for fixation.

[0017] Further, the second locking screw is slidably connected to the swing limit disc.

[0018] In the above technical solution, the position of the second locking screw in the through hole of the swing limit disc can be adjusted to limit the angle adjustment of the mounting plate.

[0019] Further, the included angle between the mounting plate and the adjusting block is between plus and minus 45°.

[0020] In the above technical solution, in order to reduce misoperation and protect the safety of the device, the rotatable angle of the mounting plate is limited between plus and minus 45°.

[0021] Further, the winding unit includes four track wheels and three belt wheels. The track is "C"-shaped, and the four track wheels are symmetrically arranged in pairs on both sides of the track.

[0022] Further, the PTFE tape automatic winding device further includes a controller, and the controller is electrically connected to the driving motor.

[0023] In the above technical solution, the start-stop and winding speed of the driving motor can be controlled by the controller to ensure the uniformity of winding and the sealing effect.

[0024] The advantages of the present utility model are as follows:

[0025] 1. Through automated operation, the present utility model replaces the traditional manual winding of PTFE tape, improves the winding efficiency, makes the winding effect stable and uniform, and thus reduces the risks of irregular winding and poor sealing caused by manual winding.

[0026] 2. Through the adjustment unit, the present utility model realizes the multi-angle and height adjustment of the mounting plate to adapt to different test bottle specifications and different detection requirements.

[0027] 3. The present utility model adopts automated operation, improves the work efficiency, and can be used for high-frequency and large-batch chemical analysis and detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to the provided drawings without creative efforts.

[0029] Figure 1 It is a schematic structural diagram of the PTFE tape automatic winding device of the present utility model;

[0030] Figure 2 It is a side view of the PTFE tape automatic winding device of the present utility model;

[0031] Figure 3 It is a top view of the PTFE tape automatic winding device of the present utility model.

[0032] Illustration: 1. Base, 2. Clamping unit, 3. Winding unit, 4. Adjusting unit, 5. Laboratory flask, 101. Bracket, 201. First clamping block, 202. Second clamping block, 203. Fixed block, 204. Adjusting bolt, 301. Mounting plate, 302. Nylon turntable, 303. Winding tape fixing plate, 304. Track wheel, 305. Pulley, 306. Driving wheel, 307. Driving motor, 401. Adjusting block, 402. Connecting piece, 403. First locking screw, 404. Insertion hole, 405. Swing limit disc, 406. Second locking screw, 407. Through hole. Detailed implementation mode

[0033] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0034] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0035] As Figures 1-3 shown, an automatic raw material tape winding device for hydrogen peroxide stability detection, which is composed of a base 1, a clamping unit 2, a winding unit 3, an adjusting unit 4 and a controller. A bracket 101 is provided on the base.

[0036] The clamping unit is composed of a first clamping block 201, a second clamping block 202, a fixed block 203 and an adjusting bolt 204. The first clamping block and the fixed block are fixedly spaced on the base. The second clamping block is located between the first clamping block and the fixed block. The right end of the second clamping block is rotatably connected to the adjusting bolt, and the other end of the adjusting bolt penetrates through the second clamping block.

[0037] The winding unit consists of a mounting plate 301, a nylon turntable 302, a winding tape fixing plate 303, four track wheels 304, three belt pulleys 305, a driving wheel 306 and a driving motor 307. There is a circular hole on the mounting plate. The right side of the mounting plate is recessed towards the center to form a rectangular groove, which is communicated with the circular hole. There are tracks in the circular hole. The track wheels and belt pulleys are installed in the tracks and are rotatably connected to the mounting plate. The nylon turntable is rotatably connected to the track wheels and belt pulleys. The winding tape fixing plate is fixed on the nylon turntable and can rotate itself. There is a cavity inside the mounting plate. The driving motor is fixed at the bottom of the mounting plate. The output end of the driving motor penetrates through the bottom of the mounting plate and enters the cavity to be fixedly connected with the driving wheel. The driving wheel and the rotating wheel are driven by a belt.

[0038] It should be noted that the number of the above-mentioned track wheels and belt pulleys is not limited to this. The track wheels can be set to 6, 8, 10, etc., and the belt pulleys can be set to 4, 5, 6, etc., as long as the stable rotation of the nylon turntable is satisfied.

[0039] The adjusting unit includes an adjusting block 401, a connecting piece 402 and a first locking screw 403. There is a plugging hole 404 on the adjusting block. The bracket passes through the plugging hole and is slidably connected to the adjusting block. One end of the first locking screw extends into the plugging hole, and the connecting piece connects the adjusting block and the mounting plate.

[0040] In this embodiment, the controller is electrically connected to the driving motor.

[0041] In one embodiment, the connecting piece is a rotating shaft. One end of the connecting piece is rotatably connected to the adjusting block, and the other end of the connecting piece is fixedly connected to the mounting plate.

[0042] In one embodiment, the adjusting unit consists of an adjusting block, a connecting piece, a first locking screw, a swing limiting disc 405 and a second locking screw 406. There is a through hole 407 on the swing limiting disc. One end of the second locking screw passes through the through hole and is abutted and connected to the mounting plate. The swing limiting disc is fixedly connected to the adjusting block.

[0043] In one embodiment, the swing limiting disc and the through hole are arc-shaped, and the center point of the adjusting block and the center point of the swing limiting disc are on the same horizontal line.

[0044] In one embodiment, the second locking screw is slidably connected to the swing limiting disc.

[0045] In one embodiment, the included angle between the mounting plate and the adjusting block is between plus and minus 45°.

[0046] The working principle and process of the present utility model:

[0047] Place the test bottle containing the sample to be tested on the base. Drive the second clamping block closer to the first clamping block by rotating the adjusting bolt to clamp and fix the test bottle. Loosen the first locking screw, adjust the height of the adjusting block, and then tighten the first locking screw to fix the adjusting block. Loosen the second locking screw, adjust the angle of the mounting plate through the rotating shaft, and then adjust the corresponding position of the second locking screw in the through hole. Tighten the second locking screw to fix the mounting plate. Set the rotation speed and number of turns of the drive motor through the controller, start the drive motor to drive the driving wheel to rotate, the driving wheel drives the pulley to rotate, and through the friction of the belt, drive the nylon turntable to rotate, thereby driving the winding tape fixing disk to rotate relative to the test bottle. The winding tape fixing disk can rotate on its own. As the winding tape fixing disk rotates relative to the test bottle, the winding tape fixing disk releases the raw material tape through self-rotation, and evenly winds the raw material tape around the interface of the test bottle for sealing.

[0048] Finally, it should be noted that this embodiment is only used to illustrate the present invention and does not limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.

Claims

1. An automatic raw tape winding device for detecting the stability of hydrogen peroxide, characterized in that: The raw tape automatic winding device includes: A base (1), on which a bracket (101) is provided; A clamping unit (2), which includes a first clamping block (201), a second clamping block (202), a fixed block (203) and an adjusting bolt (204). The first clamping block and the fixed block are fixed on the base. The second clamping block is slidably connected to the base. One end of the second clamping block is rotatably connected to the adjusting bolt, and the adjusting bolt penetrates through the fixed block; A winding unit (3), which includes a mounting plate (301), a nylon turntable (302), a winding tape fixing plate (303), a plurality of track wheels (304), a plurality of belt wheels (305), a driving wheel (306) and a driving motor (307). Tracks are provided on the mounting plate. The track wheels and the belt wheels are installed in the tracks and are rotatably connected to the mounting plate. The nylon turntable is rotatably connected to the track wheels and the belt wheels. The winding tape fixing plate is connected to the nylon turntable. The driving motor is fixed to the bottom of the mounting plate, and the output end of the driving motor is fixedly connected to the driving wheel. The driving wheel is driven by a belt to rotate with a rotating wheel; An adjusting unit (4), which includes an adjusting block (401), a connecting piece (402) and a first locking screw (403). A plug hole (404) is provided on the adjusting block. The bracket passes through the plug hole and is slidably connected to the adjusting block. One end of the first locking screw extends into the plug hole, and the connecting piece connects the adjusting block and the mounting plate.

2. The raw material tape automatic winding device according to claim 1, characterized in that: The connecting piece is a rotating shaft. One end of the connecting piece is rotatably connected to the adjusting block, and the other end of the connecting piece is fixedly connected to the mounting plate.

3. The raw material tape automatic winding device according to claim 2, characterized in that: The adjusting unit further includes a swing limiting disc (405) and a second locking screw (406). A through hole (407) is provided on the swing limiting disc. One end of the second locking screw passes through the through hole and is connected to the mounting plate. The swing limiting disc is fixedly connected to the adjusting block.

4. The raw material tape automatic winding device according to claim 3, characterized in that: The swing limiting disc and the through hole are arc-shaped. The center point of the adjusting block and the center point of the swing limiting disc are on the same horizontal line.

5. The raw material tape automatic winding device according to claim 3, characterized in that: The second locking screw is slidably connected to the swing limiting disc.

6. The raw tape automatic winding device according to claim 5, characterized in that: The included angle between the mounting plate and the adjusting block is between plus and minus 45°.

7. The raw material tape automatic winding device according to claim 1, characterized in that: The winding unit includes 4 track wheels and 3 belt wheels. The track is "C"-shaped, and the 4 track wheels are symmetrically arranged in pairs on both sides of the track.

8. The raw material tape automatic winding device according to claim 1, characterized in that: The raw tape automatic winding device further includes a controller, and the controller is electrically connected to the driving motor.