Profiling pressure head device for manufacturing packages

Through the multiple pressing process of the soft profiling indenter device, the problem of mismatch between the indenter and the base shape is solved, stable assembly is achieved, poor yield rate is reduced and production efficiency is improved.

CN223174452UActive Publication Date: 2025-08-01INNER MONGOLIA YILI IND GROUP CO LTD
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Patent Information

Application Number
CN202422571222.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-01
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In the prior art, the circular stainless steel indenter does not match the shape of the base, resulting in excessive pressure at one time, causing compression loss, deformation or crushing in the weak area of the base, or the punctured part pierces the weak surface of the base, resulting in leakage of materials in the lock cover and low production efficiency.

Method used

A soft profiling head device is adopted, including an external clamping jaw structure and a soft profiling head. By cushioning force through at least two pressing processes, it avoids excessive pressure at one time, and combines the cylinder drive structure to achieve stable assembly of the base and the puncture part.

Benefits of technology

Effectively buffer the compression force, reduce friction and scratches, avoid deformation or leakage of the base, reduce defective yield, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a profiling pressure head device for manufacturing a package. The profiling pressure head device comprises an external clamping jaw structure, an internal clamping jaw structure and an internal clamping jaw structure, the soft profiling pressing head is used for pressing the base, and the soft profiling pressing head is arranged on the inner side of the external clamping jaw structure in a sliding mode; and the press-in driving structure is connected to the soft profiling pressure head and is provided with at least two strokes, the soft profiling pressure head is pressed by at least one stroke to load the base into the pre-pressing puncture piece, and the base and the puncture piece are finally pressed by at least one stroke. According to the utility model, the base is pressed by the soft profiling pressure head, so that the pressing force of the pressure head on the base can be effectively buffered, and friction scratches generated during pressing are reduced; and the pressing of the soft profiling pressure head at least comprises two pressing processes, so that pressure loss deformation or crushing caused by overlarge pressure in one pressing process is avoided, the pressing effect is effectively ensured by multiple pressing processes, the problem of material leakage in advance is avoided, the overall defective product rate is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging, in particular to a profiling punch device for manufacturing packaging. Background Art

[0002] The fresh-keeping lid assembly mainly consists of an upper lid, a diaphragm cutting mechanism (puncture piece) and a base. During the assembly process, the diaphragm cutting mechanism needs to be rotated and positioned and pre-assembled with the base first, and then the whole is positioned and assembled with the lid to complete the assembly of the whole lid. At present, during the pressing and assembling process of the positioned diaphragm cutting mechanism and the base, a circular stainless steel punch is pressed into the positioned puncture piece at one time. There are problems that the shape of the punch does not match the base, and the pressing force at one time is too large, resulting in damage and deformation or collapse of the weak area of the base, or causing the puncture piece to puncture the weak surface of the base, resulting in the problem of early leakage of the filling material in the whole fresh-keeping lid before it is opened. Overall, the defective rate is high and the production efficiency is low. Therefore, it is urgent to invent a stable profiling punch pressing device for the assembly of the base and the puncture piece to solve the current problems.

[0003] Therefore, based on years of experience and practice in the relevant industry, the inventor proposes a profiling punch device for manufacturing packaging to overcome the defects of the prior art. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a profiling punch device for manufacturing packaging, which solves the problems that the shape of the punch does not match the base at present, and the pressing force at one time is too large, resulting in damage and deformation or collapse of the weak area of the base, or causing the puncture piece to puncture the weak surface of the base, resulting in the problem of early leakage of the filling material in the whole fresh-keeping lid before it is opened. The utility model uses a soft profiling punch to press the base, which can effectively buffer the pressing force of the punch on the base and reduce the friction and scratching generated during pressing; and the pressing of the soft profiling punch includes at least two pressing processes, avoiding damage and deformation or collapse caused by too large pressing force at one time. Pressing in multiple times effectively ensures the pressing effect, avoids the problem of early leakage of materials, reduces the overall defective rate and improves the production efficiency.

[0005] The purpose of the utility model is achieved as follows. A profiling punch device for manufacturing packaging includes:

[0006] An outer holding jaw structure for clamping and transferring the base;

[0007] A soft profiling punch for pressing the base, and the soft profiling punch is slidably arranged inside the outer holding jaw structure;

[0008] A press-in driving structure connected to the soft profiling punch, the press-in driving structure having at least two strokes, wherein at least one stroke presses the soft profiling punch to load the base into the pre-pressed puncture member, and at least one stroke finally presses the base and the puncture member.

[0009] In a preferred embodiment of the present utility model, the profiling punch device for manufacturing the package further includes an annular workpiece for loading the puncture member and for transferring after the base is installed.

[0010] In a preferred embodiment of the present utility model, a weak area is provided on the upper part of the base. The cross-section where the weak area is located on the base is the first cross-section. The outer contour shape of the first cross-section is a square, the side length of the first cross-section is L1, the cross-section of the soft profiling punch is the second cross-section, the outer contour of the second cross-section is a square, and the side length of the second cross-section is L0. Then, 0.75L1 ≤ L0 ≤ 0.9L1.

[0011] In a preferred embodiment of the present utility model, the diameter of the weak area is D1, and a hollowed-out hole groove is provided at a position on the soft profiling punch corresponding to the weak area. The diameter of the hollowed-out hole groove is D0. Then, 1.1D1 ≤ D0 ≤ 1.5D1.

[0012] In a preferred embodiment of the present utility model, the soft profiling punch is a polyurethane profiling punch.

[0013] In a preferred embodiment of the present utility model, the outer holding jaw structure includes a jaw seat and two relatively arranged jaws. The bottom end of the jaw seat is provided with a first guide groove inward, and each jaw can move along the first guide groove under the drive of the jaw driving structure; two relatively arranged hook grooves are provided on the two jaws, and a clamping space for the base is formed between the two hook grooves; the soft profiling punch can move up and down in the clamping space.

[0014] In a preferred embodiment of the present utility model, arc-shaped notches are relatively provided on the adjacent side walls of the two jaws.

[0015] In a preferred embodiment of the present utility model, a guide post is connected to the soft profiling punch, and a second guide groove is provided on the jaw seat. The guide post slidably penetrates through the second guide groove.

[0016] In a preferred embodiment of the present utility model, the cross-sections of the guide post and the second guide groove are rectangular.

[0017] In a preferred embodiment of the present utility model, the press-in driving structure is a cylinder with two strokes.

[0018] As described above, the profiling punch device for manufacturing packaging of the present utility model has the following beneficial effects:

[0019] The present utility model solves the problems that in the current situation where a circular stainless steel punch is press-fitted into a positioned piercing part at one time, there are problems such as the shape mismatch between the punch and the base, excessive one-time press-fitting pressure resulting in damage and deformation or collapse of the weak area of the base, or causing the piercing part to pierce the weak area of the base, resulting in the premature leakage of the filling material in the overall freshness-keeping lid before it is opened, and overall high defective product rate and low production efficiency.

[0020] The present utility model uses a soft profiling punch to press tightly against the base, which can effectively buffer the pressing force of the punch on the base and reduce the friction scratches generated during pressing; and the pressing of the soft profiling punch includes at least 2 press-fitting processes, avoiding damage and deformation or collapse caused by excessive one-time press-fitting pressure. Pressing in multiple times effectively ensures the pressing effect, avoids the problem of premature material leakage, reduces the overall defective product rate, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The following drawings are only intended to illustrate and explain the present utility model and do not limit the scope of the present utility model. Among them:

[0022] Figure 1 is a schematic structural diagram of the profiling punch device for manufacturing packaging of the present utility model.

[0023] Figure 2 is a schematic diagram when the present utility model is in a working state.

[0024] Figure 3 is a schematic diagram of the base.

[0025] In the figure:

[0026] 1. Outer holding jaw structure;

[0027] 11. Jaw seat; 12. Jaw; 13. First guide groove; 14. Arc-shaped notch;

[0028] 2. Soft profiling punch;

[0029] 21. Hollow hole groove; 22. Guide post;

[0030] 3. Base;

[0031] 31. Weak area;

[0032] 4. Ring-shaped workpiece;

[0033] 5. Piercing part. DETAILED DESCRIPTION OF THE INVENTION

[0034] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific embodiments of the present utility model will now be described with reference to the accompanying drawings.

[0035] The specific embodiments of the present utility model described herein are only for the purpose of explaining the objectives of the present utility model and should not be construed in any way as a limitation of the present utility model. Under the teaching of the present utility model, those skilled in the art can conceive any possible variations based on the present utility model, and all of these should be regarded as falling within the scope of the present utility model. It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the communication inside two elements. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar expressions used herein are only for the purpose of illustration and do not represent the only embodiments.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0037] As Figure 1 、 Figure 2 shown, the present utility model provides a profiling punch device for manufacturing a package, including:

[0038] An outer holding jaw structure 1 for clamping and transferring a base 3; the base 3 is the main component to be installed and needs to be installed.

[0039] A soft profiling punch 2 for pressing the base 3, the soft profiling punch being slidably disposed inside the outer holding jaw structure; the soft profiling punch 2 is made of a soft material, and the soft material refers to a material that is soft, elastic, expansible, and conductive, such as rubber, foam plastic, thermoplastic polyurethane, etc. In contrast, the hard material refers to a material that is hard, not easily bendable, wear-resistant, and has strong compressive strength, such as metal, ceramic, glass, etc. The soft profiling punch 2 can effectively buffer the pressing force of the punch on the base 3 and reduce the friction scratches generated during pressing.

[0040] The press-in driving structure connected to the soft profiling indenter 2 has at least two strokes. Among them, in at least one stroke, the soft profiling indenter 2 is pressed to install the base 3 into the pre-pressed puncture piece 5, and in at least one stroke, the base 3 and the puncture piece 5 are finally pressed.

[0041] The utility model solves the problems existing in the current situation where a circular stainless steel indenter is press-fitted into a puncture piece with a good one-time positioning at once. There are problems such as the shape mismatch between the indenter and the base, the excessive one-time press-in pressure causing damage and deformation or crushing of the weak area of the base, or causing the puncture piece to puncture the weak area of the base, resulting in the premature leakage of the filling material in the overall fresh-keeping lid before it is opened, with a high overall defective rate and low production efficiency.

[0042] The utility model uses a soft profiling indenter 2 to press the base 3 tightly, which can effectively buffer the pressing force of the indenter on the base 3 and reduce the friction scratches generated during pressing. Moreover, the pressing of the soft profiling indenter 2 includes at least two press-in processes, avoiding the damage and deformation or crushing caused by excessive one-time press-in pressure. Pressing in multiple times effectively ensures the pressing effect, avoids the problem of premature material leakage, reduces the overall defective rate, and improves production efficiency.

[0043] As Figure 2 shown, the utility model further includes an annular workpiece 4 for loading the positioned puncture piece 5 and for the subsequent transfer after the base 3 is equipped.

[0044] Further, as Figure 1 、 Figure 3 shown, a weak area 31 (prior art) is provided on the upper part of the base 3. The cross-section where the weak area is located on the base 3 is the first cross-section, the outer contour shape of the first cross-section is a square, the side length of the first cross-section is L1, the cross-section of the soft profiling indenter 2 is the second cross-section, the outer contour of the second cross-section is a square, and the side length of the second cross-section is L0. To ensure avoiding the deformation or crushing of the weak area 31, 0.75L1 ≤ L0 ≤ 0.9L1 is required.

[0045] Further, as Figure 1 、 Figure 3 shown, the diameter of the weak area is D1, and a hollowed-out hole groove 21 is provided at the position corresponding to the weak area on the soft profiling indenter 2. The diameter of the hollowed-out hole groove 21 is D0. To ensure avoiding the deformation or crushing of the weak area 31, 1.1D1 ≤ D° ≤ 1.5D1 is required.

[0046] Further, the soft profiling indenter 2 is a polyurethane profiling indenter. The polyurethane profiling indenter can be replaced by other profiling indenters with soft materials to meet the buffering and protection functions when pressing the base 3 tightly.

[0047] Further, as Figure 1 、 Figure 2As shown in the figure, the external holding jaw structure 1 includes a jaw seat 11 and two oppositely arranged jaws 12. A first guide groove 13 is provided inwardly at the bottom end of the jaw seat 11, and each jaw 12 can move along the first guide groove 13 under the drive of a jaw drive structure (not shown in the figure); Oppositely arranged jaw hook grooves are provided on the two jaws 12, and a clamping space for the base is formed between the two jaw hook grooves; The soft profiling indenter 2 can move up and down within the clamping space.

[0048] Further, as Figure 1 shown, in order to more stably clamp the outer ring surface of the base 3, arc-shaped notches 14 are oppositely arranged on the adjacent side walls of the two jaws 12.

[0049] Further, as Figure 1 shown, a guide post 22 is connected to the soft profiling indenter 2, and a second guide groove is provided on the jaw seat 11. The guide post 22 slidably penetrates through the second guide groove.

[0050] To ensure circumferential positioning, the cross-sections of the guide post 22 and the second guide groove are rectangular.

[0051] Further, the pressing drive structure is a cylinder with two strokes, and this structure is not shown in the figure.

[0052] Further, all components of the present utility model comply with food hygiene design. The metal materials in contact with the product are made of 304 and 316 stainless steels, and the sealing materials are made of EPDM, silicone, and Teflon, greatly improving the hygiene and safety of food.

[0053] At the same time, the present utility model uses a PLC for full-automatic control (pressing drive structure, external holding jaw structure), improving the automation, stability, and reliability of the system.

[0054] The usage process of the profiling indenter device for manufacturing packaging of the present utility model is as follows:

[0055] As Figure 2 shown, the external holding jaw structure 1 moves the positioned base 3 to the designated position of the annular workpiece 4 by grasping. A puncture member 5 is positioned on the annular workpiece 4. The soft profiling indenter 2 (polyurethane profiling indenter) is driven by a cylinder with two strokes to press down the base 3. The first stroke of the cylinder is used for pre-pressing during installation, and after the pre-pressing is completed, the second stroke is used for final pressing to complete the assembly of the base 3 and the puncture member 5, improving the problems encountered in the above-mentioned one-time pressing.

[0056] As described above, the profiling indenter device for manufacturing packaging of the present utility model has the following beneficial effects:

[0057] The present utility model solves the problems that in the current situation where a circular stainless steel pressing head is press-fitted into a puncturing member that has been positioned once, there are issues such as the shape mismatch between the pressing head and the base, excessive pressure during a single press-fitting causing damage or deformation due to crushing in the weak area of the base, or causing the puncturing member to puncture the weak area of the base, resulting in premature leakage of the filling material inside the overall freshness-keeping lid before it is opened, with a high overall defective rate and low production efficiency.

[0058] The present utility model uses a soft profiling pressing head to press against the base, which can effectively buffer the pressing force of the pressing head on the base and reduce the friction scratches generated during pressing; moreover, the pressing of the soft profiling pressing head includes at least two press-fitting processes, avoiding damage or deformation due to excessive pressure during a single press-fitting, ensuring the pressing effect through multiple pressings, avoiding the problem of premature leakage of materials, reducing the overall defective rate, and improving production efficiency.

[0059] The above are only illustrative specific embodiments of the present utility model and are not intended to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present utility model shall fall within the scope of protection of the present utility model.

Claims

1. A profiling punch device for manufacturing packaging, characterized in that, Comprising: An external holding jaw structure for gripping and transferring the base; A soft profiling indenter for pressing the base, the soft profiling indenter being slidably disposed inside the external holding jaw structure; A pressing-in driving structure connected to the soft profiling indenter, the pressing-in driving structure having at least 2 strokes, wherein at least 1 stroke presses the soft profiling indenter to load the base into a pre-pressed piercing member, and at least 1 stroke finally presses the base and the piercing member.

2. The profiling punch device for manufacturing a package according to claim 1, characterized in that, The profiling indenter device for manufacturing the package further includes an annular workpiece for loading the piercing member and for transferring after the base is installed.

3. The profiling punch device for manufacturing a package according to claim 2, characterized in that, A weak area is provided on the upper part of the base. The cross-section where the weak area is located on the base is a first cross-section. The outer contour shape of the first cross-section is a square, the side length of the first cross-section is L1, the cross-section of the soft profiling indenter is a second cross-section, the outer contour of the second cross-section is a square, and the side length of the second cross-section is L0. Then, 0.75L1 ≤ L0 ≤ 0.9L1.

4. The profiling punch device for manufacturing a package according to claim 3, characterized in that, The diameter of the weak area is D1, and a hollowed-out hole groove is provided at a position on the soft profiling indenter corresponding to the weak area. The diameter of the hollowed-out hole groove is D0. Then, 1.1D1 ≤ D0 ≤ 1.5D1.

5. The profiling punch device for manufacturing a package according to any one of claims 1 to 4, characterized in that, The soft profiling indenter is a polyurethane profiling indenter.

6. The profiling punch device for manufacturing a package according to claim 3, characterized in that, The external holding jaw structure includes a jaw seat and two oppositely arranged jaws. The bottom end of the jaw seat is provided with a first guide groove inward. Each jaw can move along the first guide groove under the drive of a jaw driving structure; Oppositely arranged hook grooves are provided on the two jaws, and a clamping space for the base is formed between the two hook grooves; The soft profiling indenter can move up and down in the clamping space.

7. The profiling punch device for manufacturing a package according to claim 6, characterized in that, Arc-shaped notches are oppositely provided on the adjacent side walls of the two jaws.

8. The profiling punch device for manufacturing a package according to claim 6, characterized in that, A guide post is connected to the soft profiling indenter, and a second guide groove is provided on the jaw seat. The guide post slidably penetrates through the second guide groove.

9. The profiling punch device for manufacturing a package according to claim 8, characterized in that, The cross-sections of the guide post and the second guide groove are rectangular.

10. The profiling punch device for manufacturing a package according to claim 1, characterized in that, The pressing-in driving structure is a cylinder with 2 strokes.