Full-automatic plate feeding positioning, film scratching, storing and discharging punching production line

Abstract

The utility model discloses a full-automatic plate feeding positioning, film scratching, warehousing, blanking stamping production line, which comprises a production module and a transfer device, the production module comprises a circulation frame, a feeding device, a positioning device, a film scratching device, a warehousing device and a blanking device, the feeding device comprises a feeding mechanism, the feeding mechanism is connected to the circulation frame, the positioning device is connected to the positioning device, and the film scratching device is connected to the blanking device. The feeding mechanism can sequentially transfer plates to the positioning device and the film scratching device, the storage device is arranged on the side portion of the film scratching device, the discharging device comprises a discharging mechanism, the transferring device comprises a first transferring mechanism, and the film scratching device comprises a second transferring mechanism. The first transferring mechanism is used for transferring the plates in the storage equipment into a machining station. By the adoption of the device, the plates after film scratching can be stored and can be transferred to a machining station in time, the production efficiency is high, and the automation degree is high.

Description

Technical Field

[0001] The utility model relates to the technical field of film scribing production lines, in particular to a full-automatic feeding positioning, film scribing, warehousing, and blanking stamping production line for plates. Background Art

[0002] In the current plate processing industry, as an important pretreatment process, the film scribing production line on the surface of plates is widely used in the surface protective film treatment of various metal plates and non-metal plates. The main purpose of this process is to accurately cut the protective film through a film scribing device before plate processing, so as to facilitate the removal of the protective film and subsequent processing. At present, most of the ends of film scribing production lines are not equipped with special storage devices or areas. This means that after the film scribing operation is completed, the plates need to be transferred to other storage areas and then transported to the processing stations, which not only wastes the transfer transportation capacity and productivity, but also may lead to congestion on the production line and an extended waiting time at the processing stations, thus reducing the overall production efficiency. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a full-automatic feeding positioning, film scribing, warehousing, and blanking stamping production line for plates, which can store the plates after film scribing, can be timely transferred to the processing station, has high production efficiency and high automation degree.

[0004] To solve the above technical problem, the utility model provides a full-automatic feeding positioning, film scribing, warehousing, and blanking stamping production line for plates, including a production module. The production module includes a circulation rack, a feeding device, a positioning device, a film scribing device, a warehousing device, and a blanking device. The circulation rack stands between the positioning device and the warehousing device. The feeding device includes a feeding mechanism, and the feeding mechanism is connected to the circulation rack. The feeding mechanism can sequentially transfer the plates to the positioning device and the film scribing device. The positioning device is used for positioning the plates. The film scribing device is arranged on the side of the positioning device, and a film scribing mechanism is arranged on the film scribing device. The film scribing mechanism is used for cutting the film on the surface of the plates.

[0005] The warehousing device is arranged on the side of the film scribing device. The blanking device includes a blanking mechanism, and the blanking mechanism is connected to the circulation rack. The blanking mechanism is used for transferring the plates after film cutting to the warehousing device.

[0006] It further includes a transfer device. The transfer device includes a first transfer mechanism. The production module is arranged on the side of the first transfer mechanism. The first transfer mechanism is used for transferring the plates in the warehousing device to the processing station.

[0007] As an improvement to the above solution, it further includes a stamping device. There are at least two production modules, and the two production modules are respectively arranged on both sides of the first transfer mechanism. The first transfer mechanism is arranged on the side of the storage equipment corresponding to the two production modules, and the stamping device is arranged on the side of the first transfer mechanism. The stamping device is used to process the sheet material.

[0008] As an improvement to the above solution, the circulation rack includes a moving track. The moving track is arranged along the first direction and spans the positioning device, the film scribing device, and the storage equipment. A suction plate device is provided at the bottom of the loading mechanism, and the suction plate device can transfer the sheet material into the positioning device.

[0009] As an improvement to the above solution, the production module further includes a loading cart. A loading bin is provided on the loading cart, and the sheet material is placed in the loading bin. The loading cart transports the sheet material below the circulation rack, and the suction plate device can transfer the sheet material on the loading cart into the positioning device.

[0010] As an improvement to the above solution, the positioning device includes a positioning table, a first positioning driving member, and a first positioning rod. The sheet material is placed on the positioning table. The first positioning rod is in transmission connection with the first positioning driving member, and the first positioning rod extends out of the surface of the positioning table. The first positioning driving member can drive the first positioning rod to push the sheet material to a preset position in a direction parallel to the first direction.

[0011] As an improvement to the above solution, the positioning device further includes a second positioning driving member and a second positioning rod in transmission connection with the second positioning driving member. The second positioning rod extends from top to bottom to the surface of the positioning table. The second positioning driving member can drive the second positioning rod to push the sheet material to a preset position in a direction perpendicular to the first direction.

[0012] As an improvement to the above solution, the film scribing device further includes a workbench, a first moving mechanism, and a second moving mechanism arranged on the workbench. The first moving mechanism is connected to the second moving mechanism. The first moving mechanism can drive the second moving mechanism to move in a direction perpendicular to the first direction. The film scribing mechanism is connected to the second moving mechanism. The second moving mechanism can drive the film scribing mechanism to move in a direction parallel to the first direction. The film scribing mechanism can cut the film on the surface of the sheet material.

[0013] As an improvement to the above solution, the storage device includes a placement table, a material roller disposed on the placement table, and a blanking drive member for driving the material roller to rotate. The plate after film cutting is placed on the material roller. The length direction of the placement table is arranged parallel to the first direction. The number of the material rollers is multiple and they are distributed along the first direction on the placement table. The blanking drive member is in transmission connection with the material roller, and the blanking drive member can drive the material roller to rotate.

[0014] As an improvement to the above solution, the storage device further includes an adjustment mechanism. The adjustment mechanism is disposed on both sides of one end of the placement table close to the film scribing device. The adjustment mechanism includes an adjustment drive member and an adjustment plate in transmission connection with the adjustment drive member. The length direction of the adjustment plate is arranged parallel to the first direction, and the adjustment drive member can drive the adjustment plate to move in a direction perpendicular to the first direction.

[0015] As an improvement to the above solution, the first transfer mechanism includes a first rotating table and a first robotic arm. The first rotating table is disposed between two of the storage devices. The first rotating table is rotatably connected to the first robotic arm, and the first robotic arm can transfer the plates in the two storage devices to the second transfer mechanism.

[0016] The transfer device further includes a second transfer mechanism. The second transfer mechanism is disposed between the first transfer mechanism and the stamping device. The second transfer mechanism includes a second rotating table and a second robotic arm. The second rotating table is rotatably connected to the second robotic arm, and the second robotic arm can transfer the plates in the first discharging mechanism to the stamping device.

[0017] Implementing the present utility model has the following beneficial effects:

[0018] The fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the plates of the utility model is provided with a production module and a transfer device. The production module includes a circulating rack, a feeding device, a positioning device, a film scribing device, a warehousing device, and a blanking device. The feeding device includes a feeding mechanism, which can sequentially transfer the plates to the positioning device and the film scribing device. The positioning device is used to position the plates. The film scribing device is provided with a film scribing mechanism, which is used to cut the film on the surface of the plates. After the film cutting is completed, the blanking device includes a blanking mechanism, which is used to transfer the plates after the film cutting to the warehousing device for storage. The transfer device includes a first transfer mechanism. When subsequent processing is required, the first transfer mechanism can immediately transfer the plates in the warehousing device to the processing station. The warehousing device can store the plates after the film cutting is completed, and the transfer device can timely transfer the plates in the warehousing device to the processing station. Therefore, there is no need to blank the plates and transfer them to other places, and then transport them from other places to the processing station, saving transportation costs and transportation time, improving the overall production efficiency, and the whole process operates automatically with a high degree of automation. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of the fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the plates of the utility model;

[0020] Figure 2 is a schematic structural diagram of the production module of the utility model;

[0021] Figure 3 is a partial schematic structural diagram of the fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the plates of the utility model;

[0022] Figure 4 is a schematic structural diagram of the positioning device of the utility model;

[0023] Figure 5 is Figure 4 a partial enlarged view of A in

[0024] Figure 6 is a schematic structural diagram of the film scribing device of the utility model;

[0025] Figure 7 is a schematic structural diagram of the warehousing device of the utility model. Detailed Description of the Invention

[0026] To make the objectives, technical solutions, and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. It is hereby declared that the orientation terms such as up, down, left, right, front, back, inside, and outside that appear or will appear in the text of the present utility model are only based on the accompanying drawings of the present utility model, and they do not specifically limit the present utility model.

[0027] See Figure 1 and Figure 2 and

[0028] In the embodiment of the present utility model, a fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for plates is disclosed, which includes a production module 1. The production module 1 includes a circulation rack 11 and a feeding device 12, a positioning device 13, a film scribing device 14, a warehousing device 15, and a blanking device 16 that are distributed along a first direction. The main part of the circulation rack 11 is also distributed along the first direction. The first direction is the overall moving direction of the plates. The circulation rack 11 is located between the positioning device 13 and the warehousing device 15. The feeding device 12 includes a feeding mechanism 121. The feeding mechanism 121 is connected to the circulation rack 11. The feeding mechanism 121 can move along the circulation rack 11. The feeding mechanism 121 can sequentially transfer the plates to the positioning device 13 and the film scribing device 14. Specifically, the feeding mechanism 121 places the plates on the positioning device 13. The positioning device 13 is used to position the plates. After the positioning is completed, the feeding mechanism 121 transfers the plates to the film scribing device 14. The film scribing device 14 is arranged on the side of the positioning device 13. A film scribing mechanism 141 is provided on the film scribing device 14. The film scribing mechanism 141 is used to cut the film on the surface of the plates.

[0029] To be able to temporarily store the plates after film scribing, the warehousing device 15 is arranged on the side of the film scribing device 14. The blanking device 16 includes a blanking mechanism 161. The blanking mechanism 161 is connected to the circulation rack 11. The blanking mechanism 161 can move on the circulation rack 11. The blanking mechanism 161 is used to transfer the plates after film cutting to the warehousing device 15, and can temporarily store the plates for direct use in subsequent processing.

[0030] The beneficial effects of the embodiment of the present utility model are as follows:

[0031] In the embodiment of the utility model, the full-automatic feeding, positioning, film scribing, warehousing and blanking stamping production line for plates is provided with a production module 1 and a transfer device 2. The production module 1 includes a circulation rack 11, a feeding device 12, a positioning device 13, a film scribing device 14, a warehousing device 15 and a blanking device 16. The feeding device 12 includes a feeding mechanism 121 which can sequentially transfer the plates to the positioning device 13 and the film scribing device 14. The positioning device 13 is used for positioning the plates. The film scribing device 14 is provided with a film scribing mechanism 141 which is used for cutting the film on the surface of the plates. After the film cutting is completed, the blanking device 16 includes a blanking mechanism 161 which is used for transferring the plates after the film cutting to the warehousing device 15 for storage. The transfer device 2 includes a first transfer mechanism 21. When subsequent processing is required, the first transfer mechanism 21 can immediately transfer the plates in the warehousing device 15 to the processing station. The warehousing device 15 can store the plates after the film cutting is completed, and the transfer device 2 can timely transfer the plates in the warehousing device 15 to the processing station. Therefore, it is not necessary to blank and transfer the plates to other places and then transport them from other places to the processing station, saving the transportation cost and transportation time, improving the overall production efficiency, and the whole process runs automatically with a high degree of automation.

[0032] In one embodiment, the full-automatic feeding, positioning, film scribing, warehousing and blanking stamping production line for plates further includes a stamping device 3. There are at least 2 production modules 1, and each production module 1 includes a circulation rack 11, a feeding device 12, a positioning device 13, a film scribing device 14, a warehousing device 15 and a blanking device 16. The 2 production modules 1 are respectively arranged on both sides of the first transfer mechanism 21. The first transfer mechanism 21 is arranged on the side of the warehousing devices 15 corresponding to the 2 production modules 1. The stamping device 3 is arranged on the side of the first transfer mechanism 21 and is used for processing the plates. By arranging 2 production modules 1 on both sides of the first transfer mechanism 21, the first transfer mechanism 21 can take out the plates after the film scribing from the 2 production modules 1 in turn, and cooperate with the 2 production modules 1 to scribe the films on the plates simultaneously, which can achieve the effect of accelerating the production efficiency. Moreover, when one of the production modules 1 is briefly idle, the other production module 1 can ensure continuous production, so as to allow the production line to balance the load between different production modules 1, improving the resource utilization rate and production efficiency.

[0033] See Figure 3The circulation rack 11 includes a movable rail 111, which is arranged along the first direction and spans the positioning device 13, the film cutting device 14 and the storage device 15. The loading mechanism 121 and the unloading mechanism 161 are both placed on the movable rail 111. A plate suction device 1211 is provided at the bottom of the loading mechanism 121. The plate suction device 1211 is connected to an external vacuum pipeline. The plate suction device 1211 can transfer the plate to the positioning device 13 by suction.

[0034] The production module 1 also includes a loading trolley 17, which is provided with a loading bin 171. The plate is placed in the loading bin 171. The loading trolley 17 transports the plate to the bottom of the circulation rack 11. The plate suction device 1211 can transfer the plate on the loading trolley 17 to the positioning device 13. The positioning device 13 positions the plate to facilitate subsequent precise film cutting.

[0035] See also Figure 4 and Figure 5 The positioning device 13 includes a positioning platform 131 and a first positioning mechanism provided on the positioning platform 131. The loading mechanism 121 can place the plate on the positioning platform 131. The first positioning mechanism includes a first positioning driving member 134 and a first positioning rod 135 that is transmission-connected to the first positioning driving member 134. The first positioning rod 135 is vertically arranged and extends from the bottom to the top of the surface of the positioning platform 131. The side of the first positioning rod 135 can abut against the edge of the plate, so that the first positioning driving member 134 can drive the first positioning rod 135 to push the plate to a preset position in a direction parallel to the first direction. The first positioning mechanism can correct the position of the plate in the first direction.

[0036] In addition, in order to further correct the position of the plate perpendicular to the first direction, the positioning device 13 also includes a second positioning mechanism, which includes a second positioning drive 132 and a second positioning rod 133 that is transmission-connected to the second positioning drive 132. The second positioning rod 133 extends from top to bottom to the surface of the positioning platform 131. The second positioning rod 133 extends from top to bottom to the positioning platform 131 and will not interfere with the first positioning rod 135. The second positioning drive 132 can drive the second positioning rod 133 to push the plate to a preset position in a direction perpendicular to the first direction, thereby correcting the position of the plate perpendicular to the first direction. After completing the position correction in the first direction and perpendicular to the first direction, the loading mechanism 121 transfers the plate from the positioning device 13 to the film-cutting device 14.

[0037] Refer to Figure 6 , the film scribing device 14 includes a workbench 142, a moving component disposed on the workbench 142, and a film scribing mechanism 141 connected to the moving component. The loading mechanism 121 places the plate on the workbench 142. Since the position of the plate has been corrected, the plate placed on the workbench 142 can start the film scribing. The printing component can drive the film scribing mechanism 141 to perform a two-axis movement on the workbench 142. The moving component includes a first moving mechanism 143 and a second moving mechanism 144. The first moving mechanism 143 is connected to the second moving mechanism 144. The first moving mechanism 143 can drive the second moving mechanism 144 to move. The first moving mechanism 143 can drive the second moving mechanism 144 to move in a direction perpendicular to the first direction. The film scribing mechanism 141 is connected to the second moving mechanism 144. The second moving mechanism 144 can drive the film scribing mechanism 141 to move in a direction parallel to the first direction. Therefore, the moving component can drive the film scribing mechanism 141 to move in the first direction and a direction perpendicular to the first direction. After moving to a preset position, the film scribing mechanism 141 descends to the surface of the plate, and the film scribing mechanism 141 can cut the film on the surface of the plate.

[0038] Refer to Figure 7 , after the film cutting is completed, the unloading mechanism 161 places the plate on the storage device 15 for storage. The storage device 15 includes a placement table 151, a material roller 152 disposed on the placement table 151, and a blanking driving member 153 that drives the material roller 152 to rotate. The plate after the film cutting is placed on the material roller 152. The length direction of the placement table 151 is arranged parallel to the first direction. The number of the material rollers 152 is multiple and they are distributed along the first direction on the placement table 151. The blanking driving member 153 is in transmission connection with the material roller 152, and the blanking driving member 153 can drive the material roller 152 to rotate. The unloading mechanism 161 places the plate at one end of the placement table 151 close to the film scribing device 14, and then the blanking driving member 153 drives the material roller 152 to rotate to transfer the plate to the end for storage. The plates can be stored flat on the material roller 152 or stacked on the material roller 152, and the unloading mechanism 161 stacks the plates.

[0039] In order to adapt to plates of different specifications, the storage equipment 15 also includes an adjustment mechanism 154, which is arranged on both sides of the placement table 151 near one end of the film-cutting device 14. The adjustment mechanism 154 includes an adjustment drive 1541 and an adjustment plate 1542 that is transmission-connected to the adjustment drive 1541. The length direction of the adjustment plate 1542 is arranged parallel to the first direction, and the adjustment drive 1541 can drive the adjustment plate 1542 to move in a direction perpendicular to the first direction. When encountering plates with a smaller width, the adjustment drive 1541 can drive the adjustment plate 1542 to extend to reduce the width of the placement table 151, thereby adapting to plates with a smaller width. When encountering plates with a larger width, the adjustment drive 1541 can drive the adjustment plate 1542 to retract to expand the width of the placement table 151.

[0040] See also Figure 1 and Figure 3 In order to further improve the turnover distance of the transfer equipment 2, the first transfer mechanism 21 is a transfer mechanism, and the transfer equipment 2 also includes a second transfer mechanism 22. The first transfer mechanism 21 includes a first rotating table 211 and a first robotic arm 212. The first rotating table 211 is arranged between the two storage equipment 15. The first rotating table 211 is rotatably connected to the first robotic arm 212. The first robotic arm 212 can transfer the plates in the two storage equipment 15 to the second transfer mechanism 22. The second transfer mechanism 22 is arranged between the first transfer mechanism 21 and the stamping equipment 3. The second transfer mechanism 22 includes a second rotating table 221 and a second robotic arm 222. The second rotating table 221 is rotatably connected to the second robotic arm 222. The second robotic arm 222 can transfer the plates in the first discharging mechanism to the stamping equipment 3. The first transfer mechanism 21 and the second transfer mechanism 22 can extend the transportation distance.

[0041] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for sheet materials, characterized in that, It includes a production module, and the production module includes a circulating rack, a loading device, a positioning device, a film scribing device, a storage device, and an unloading device. The circulating rack stands between the positioning device and the storage device. The loading device includes a loading mechanism, and the loading mechanism is connected to the circulating rack. The loading mechanism can sequentially transfer the plates to the positioning device and the film scribing device. The positioning device is used to position the plates. The film scribing device is arranged on the side of the positioning device, and a film scribing mechanism is provided on the film scribing device. The film scribing mechanism is used to cut the film on the surface of the plates; The storage device is arranged on the side of the film scribing device. The unloading device includes an unloading mechanism, and the unloading mechanism is connected to the circulating rack. The unloading mechanism is used to transfer the plates after the film cutting is completed to the storage device; It further includes a transfer device, and the transfer device includes a first transfer mechanism. The production module is arranged on the side of the first transfer mechanism. The first transfer mechanism is used to transfer the plates in the storage device to the processing station.

2. The full-automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for sheet materials according to claim 1, wherein It further includes a stamping device. There are at least 2 production modules. The 2 production modules are respectively arranged on both sides of the first transfer mechanism. The first transfer mechanism is arranged on the side of the storage devices corresponding to the 2 production modules. The stamping device is arranged on the side of the first transfer mechanism. The stamping device is used to process the plates.

3. The fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the sheet material according to claim 2, wherein, The circulating rack includes a moving rail. The moving rail is arranged along a first direction and spans the positioning device, the film scribing device, and the storage device. A plate suction device is provided at the bottom of the loading mechanism. The plate suction device can transfer the plates to the positioning device.

4. The full-automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the sheet material according to claim 3, wherein The production module further includes a loading cart. A loading bin is provided on the loading cart. The plates are placed in the loading bin. The loading cart transports the plates to below the circulating rack. The plate suction device can transfer the plates on the loading cart to the positioning device.

5. The full-automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for plates according to claim 1, wherein The positioning device includes a positioning table, a first positioning driving member, and a first positioning rod. The plates are placed on the positioning table. The first positioning rod is in transmission connection with the first positioning driving member. The first positioning rod extends out of the surface of the positioning table. The first positioning driving member can drive the first positioning rod to push the plates to a preset position in a direction parallel to the first direction.

6. The fully automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for sheets according to claim 5, wherein The positioning device further includes a second positioning driving member and a second positioning rod in transmission connection with the second positioning driving member. The second positioning rod extends from top to bottom to the surface of the positioning table. The second positioning driving member can drive the second positioning rod to push the plates to a preset position in a direction perpendicular to the first direction.

7. The full-automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for the sheet material according to claim 1, wherein The film scribing device further includes a workbench, a first moving mechanism and a second moving mechanism provided on the workbench. The first moving mechanism is connected to the second moving mechanism. The first moving mechanism can drive the second moving mechanism to move in a direction perpendicular to the first direction. The scribing mechanism is connected to the second moving mechanism. The second moving mechanism can drive the scribing mechanism to move in a direction parallel to the first direction. The scribing mechanism can cut the film on the surface of the plate.

8. The full-automatic sheet feeding, positioning, film scribing, warehousing, and blanking stamping production line according to claim 1, wherein, The storage device includes a placing table, a material roller provided on the placing table, and a blanking driving member for driving the material roller to rotate. The plate after film cutting is placed on the material roller. The length direction of the placing table is arranged parallel to the first direction. The number of the material rollers is multiple and they are distributed along the first direction on the placing table. The blanking driving member is in transmission connection with the material roller, and the blanking driving member can drive the material roller to rotate.

9. The full-automatic feeding, positioning, film scribing, warehousing, and blanking stamping production line for plates according to claim 8, characterized in that The storage device further includes an adjusting mechanism. The adjusting mechanism is provided on both sides of one end of the placing table close to the film scribing device. The adjusting mechanism includes an adjusting driving member and an adjusting plate in transmission connection with the adjusting driving member. The length direction of the adjusting plate is arranged parallel to the first direction. The adjusting driving member can drive the adjusting plate to move in a direction perpendicular to the first direction.

10. The fully automatic sheet feeding, positioning, film scribing, warehousing, and blanking stamping production line according to claim 2, wherein, The first transfer mechanism includes a first rotating table and a first robotic arm. The first rotating table is provided between the two storage devices. The transfer device further includes a second transfer mechanism. The second transfer mechanism is provided between the first transfer mechanism and the stamping device. The first rotating table is rotationally connected to the first robotic arm. The first robotic arm can transfer the plates in the two storage devices to the second transfer mechanism. The second transfer mechanism includes a second rotating table and a second robotic arm. The second rotating table is rotationally connected to the second robotic arm. The second robotic arm can transfer the plates in the first transfer mechanism to the stamping device.

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