Composite forming device for non-woven base cloth
Through the design of auxiliary lifting and slip components, the automatic loading of the nonwoven hot-pressing composite machine is realized, solving the labor intensity and safety hazards of traditional manpower handling, and improving operational efficiency and convenience.
Patent Information
- Application Number
- CN202422248027.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the loading process of the existing nonwoven hot-pressing composite machines, the traditional handling method is labor-intensive, labor-intensive, and has safety hazards. Especially when the base cloth is lifted to the top of the substrate frame, it needs to be accurately snapped into the support roller position, which is complicated and inconvenient to operate.
A nonwoven base cloth composite molding device is designed, using auxiliary lifting components and auxiliary slip components to automatically load the base cloth through the drive motor and the transmission mechanism, including the coordinated work of the base cloth, hot pressing roller, connecting track, placement frame, transmission box, support roller and other components to ensure that the base cloth is sent in stably and accurately snapped into the top of the base rack.
It realizes efficient and stable loading of base cloth, significantly reduces operational complexity and labor intensity, improves operating efficiency and convenience, and avoids safety hazards of manpower handling.
Smart Images

Figure CN223175391U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of non-woven fabric processing, and more specifically, it particularly relates to a non-woven base fabric composite forming device. Background Art
[0002] A non-woven base fabric composite forming device is a device used to laminate and composite multiple materials into non-woven fabrics (such as non-woven cloth). A hot press composite machine is one of the commonly used composite forming devices. It composites two or more different materials together through a hot press process. The existing hot press composite machines for non-woven fabric production generally consist of an equipment frame, heating and extrusion rollers, a placement rack for placing base materials, and a driving mechanism.
[0003] The existing application number: CN202321577150.X. The utility model provides a multi-layer hot press composite machine, including a base. A third mounting rack is fixedly installed on the right side of the top of the base. A first placement rack is fixedly installed on the relatively closer side of the third mounting rack. The number of the first placement racks is four. A fourth mounting rack is fixedly installed on the left side of the top of the base. Second placement racks are arranged on the relatively closer sides of the fourth mounting rack. The fourth mounting rack on the back of the top of the base and the second placement rack are rotationally connected through a third bearing. The utility model realizes the installation of the hot press device through the cooperation between the first mounting rack and the second mounting rack, and at the same time realizes two hot presses, realizes one-time forming hot press for strip-shaped materials, and realizes the placement of materials and winding rollers through the cooperation between the third mounting rack, the first placement rack, the fourth mounting rack, the second placement rack, and the second driving motor, facilitating the supply of materials and the collection of the materials after hot pressing.
[0004] Based on the above, non-woven fabrics are usually composed of two or more base fabrics. During the feeding process of the hot press composite machine, multiple rolls of base fabrics need to be transported and erected on the base material rack. The traditional transportation method not only has a large labor intensity and consumes a lot of manpower, but may also cause inconvenience and safety hazards during the transportation due to the large volume and weight of the base fabrics. Especially when these heavy base fabrics are lifted to the top of the base material rack, it is necessary to ensure that the support rollers supporting the base fabrics accurately snap into the preset positions at the top. This step not only tests the operation skills but also increases the complexity and difficulty of the operation. Summary of the Utility Model
[0005] To solve the above technical problems, the present utility model provides a non-woven base fabric composite forming device to solve the problem that existing non-woven fabrics are usually composed of two or more base fabrics. During the feeding process of a hot pressing composite machine, multiple rolls of base fabrics need to be transported and erected on a base material rack. Traditional transportation methods not only have a high labor intensity and consume a lot of manpower, but may also cause inconvenience and safety hazards during the transportation process due to the large volume and weight of the base fabrics. Especially when these heavy base fabrics are lifted to the top of the base material rack, it is necessary to ensure that the support rollers supporting the base fabrics are accurately inserted into the preset positions at the top. This step not only tests the operation skills but also increases the complexity and difficulty of the operation.
[0006] The purpose and effect of a non-woven base fabric composite forming device of the present utility model are achieved by the following specific technical means:
[0007] A non-woven base fabric composite forming device includes a hot pressing composite machine main body;
[0008] Base material racks, two of which are provided, and the two base material racks are dispersedly and fixedly connected to the upper left side of the hot pressing composite machine main body;
[0009] Hot pressing rollers, two of which are provided, and the two hot pressing rollers are dispersedly rotatably connected to the top of the hot pressing composite machine main body;
[0010] Connection tracks, which are arranged inside the hot pressing composite machine main body;
[0011] Placement racks, which are arranged on the connection tracks;
[0012] Drive boxes, which are fixedly connected to the bottom of the hot pressing composite machine main body;
[0013] Base fabrics, which are arranged inside the placement racks;
[0014] Support rollers, which are inserted into the base fabrics;
[0015] Auxiliary lifting components, which are arranged above the upper left side of the hot pressing composite machine main body;
[0016] Auxiliary sliding components, which are arranged above the upper left side of the hot pressing composite machine main body.
[0017] Furthermore, the auxiliary lifting components include:
[0018] Hinges, the right part of which is fixedly connected to the left side of the placement rack;
[0019] Climbing plates, which are fixedly connected to the upper left part of the hinges.
[0020] Furthermore, the auxiliary lifting components also include:
[0021] The first driving motor is fixedly connected to the bottom left side of the hot pressing and laminating machine body;
[0022] The driving worm is coaxially and fixedly connected to the end of the rotating shaft of the first driving motor;
[0023] The driving worm gear is rotatably connected inside the transmission box, and the driving worm gear meshes with the driving worm.
[0024] Furthermore, the auxiliary lifting assembly further includes:
[0025] The first transmission lead screw is coaxially and fixedly connected to the driving worm gear;
[0026] The guide rod is fixedly connected to the rear left side of the hot pressing and laminating machine body;
[0027] The connecting plate is provided with two pieces. The two connecting plates are respectively fixedly connected to the front and rear sides of the connecting track. The front connecting plate is threadedly connected to the first transmission lead screw, and the rear connecting plate is slidably connected to the guide rod.
[0028] Furthermore, the auxiliary sliding assembly includes:
[0029] The second driving motor is fixedly connected to the right side of the connecting track;
[0030] The second transmission lead screw is coaxially and fixedly connected to the end of the second driving motor, and the second transmission lead screw is rotatably connected to the connecting track.
[0031] Furthermore, the auxiliary sliding assembly further includes:
[0032] The connecting slider is slidably connected inside the connecting track. The connecting slider is fixedly connected to the bottom of the placement rack, and the connecting slider is in threaded transmission connection with the second transmission lead screw.
[0033] Compared with the prior art, the utility model has the following beneficial effects:
[0034] First of all, the base fabric can be conveniently fed into the placement rack along the climbing plate. By starting the first driving motor, the connecting track and the placement rack can be lifted upward through the auxiliary lifting assembly, and the base fabric can be easily transported to the top of the base material rack, realizing an efficient and stable feeding process.
[0035] Secondly, through the auxiliary sliding assembly, the placement rack can be conveniently moved left and right. After moving to directly above the base material rack, start the first driving motor again, so that the supporting roller for supporting the base fabric is stuck on the top of the base material rack, and the feeding operation of the base fabric can be completed. The whole process is smooth and efficient, significantly improving the operation efficiency and convenience.
[0036] The utility model can easily feed the base fabric along the climbing plate into the placing rack. The auxiliary lifting component lifts the connecting track and the placing rack, accurately sends the base fabric to the top of the base material rack. The auxiliary sliding component helps the placing rack to move flexibly left and right, ensuring that the supporting roller can be firmly clamped into the base material rack subsequently. The feeding process is easy and labor-saving, significantly improving the operation efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0038] Figure 2 It is a schematic diagram of the connecting track structure of the utility model.
[0039] Figure 3 It is a schematic diagram of the driving worm structure of the utility model.
[0040] Figure 4 It is a schematic diagram of the connecting slider structure of the utility model.
[0041] Figure 5 It is a schematic diagram of the placing rack structure of the utility model.
[0042] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:
[0043] 1. Main body of the hot pressing and compounding machine; 101. Base material rack; 102. Hot pressing roller; 2. Connecting track; 201. Connecting plate; 3. Connecting slider; 301. Placing rack; 4. Hinge; 5. Climbing plate; 6. First driving motor; 601. Driving worm; 7. Driving box; 8. First driving lead screw; 801. Driving worm gear; 9. Guide rod; 10. Base fabric; 1001. Supporting roller; 11. Second driving motor; 1101. Second driving lead screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0044] The following further describes in detail the embodiments of the utility model with reference to the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0045] Example 1:
[0046] As shown in Figure 1 to Figure 5 shown:
[0047] The utility model provides a non-woven base fabric composite forming device, including the main body 1 of the hot pressing and compounding machine;
[0048] Base material racks 101, two base material racks 101 are dispersedly and fixedly connected to the upper left side of the main body 1 of the hot pressing and compounding machine;
[0049] Hot pressing rollers 102, two hot pressing rollers 102 are provided, and the two hot pressing rollers 102 are dispersedly rotatably connected to the top of the hot pressing and compounding machine main body 1;
[0050] Connecting track 2, the connecting track 2 is arranged inside the hot pressing and compounding machine main body 1;
[0051] Placement rack 301, the placement rack 301 is arranged on the connecting track 2;
[0052] Drive box 7, the drive box 7 is fixedly connected to the bottom of the hot pressing and compounding machine main body 1;
[0053] Base fabric 10, the base fabric 10 is arranged inside the placement rack 301;
[0054] Support roller 1001, the support roller 1001 is inserted inside the base fabric 10;
[0055] Auxiliary lifting assembly, the auxiliary lifting assembly is arranged above the left side of the hot pressing and compounding machine main body 1.
[0056] Among them, the auxiliary lifting assembly includes:
[0057] Hinge 4, the right part of the hinge 4 is fixedly connected to the left side of the placement rack 301;
[0058] Climbing plate 5, the climbing plate 5 is fixedly connected to the upper part of the left part of the hinge 4, and the function is that the base fabric 10 can roll into the placement rack 301 through the climbing plate 5, and the hinge 4 facilitates the climbing plate 5 to fold upwards.
[0059] Among them, the auxiliary lifting assembly further includes:
[0060] First drive motor 6, the first drive motor 6 is fixedly connected to the bottom of the left side of the hot pressing and compounding machine main body 1;
[0061] Drive worm 601, the drive worm 601 is coaxially and fixedly connected to the end of the rotating shaft of the first drive motor 6;
[0062] Drive worm gear 801, the drive worm gear 801 is rotatably connected inside the drive box 7, and the drive worm gear 801 meshes with the drive worm 601. The function is that the first drive motor 6 drives the drive worm gear 801 to rotate through the worm and worm gear transmission mechanism jointly constituted by the meshing of the drive worm gear 801 and the drive worm 601.
[0063] Among them, the auxiliary lifting assembly further includes:
[0064] First transmission lead screw 8, the first transmission lead screw 8 is coaxially and fixedly connected to the drive worm gear 801;
[0065] Guide rod 9, the guide rod 9 is fixedly connected to the rear of the left side of the hot pressing and compounding machine main body 1;
[0066] The connecting plate 201, two pieces of connecting plate 201 are provided, and the two pieces of connecting plate 201 are respectively fixedly connected to the front and rear sides of the connecting track 2. The front connecting plate 201 is threadedly connected to the first driving lead screw 8, and the rear connecting plate 201 is slidably connected to the guide rod 9. The function is that the driving worm gear 801 drives the first driving lead screw 8 to rotate. Under the guidance of the guide rod 9, the first driving lead screw 8 drives the connecting track 2 to move up and down through the threaded transmission mechanism formed by the front connecting plate 201.
[0067] The specific usage method and function of this embodiment:
[0068] When in use, first roll the base cloth 10 placed on the right substrate rack 101 to the inside of the placement rack 301 through the climbing plate 5. Then start the first driving motor 6. The first driving motor 6 drives the driving worm gear 801 to rotate through the worm gear and worm transmission mechanism formed by the meshing of the driving worm gear 801 and the driving worm 601. The driving worm gear 801 drives the first driving lead screw 8 to rotate. Under the guidance of the guide rod 9, the first driving lead screw 8 drives the connecting track 2 to move upward through the threaded transmission mechanism formed by the front connecting plate 201, so as to transport the base cloth 10 to the top of the substrate rack 101.
[0069] Embodiment Two:
[0070] On the basis of Embodiment One, as shown in the attached Figure 1 to the attached Figure 5 figure, it further includes an auxiliary sliding assembly, and the auxiliary sliding assembly is arranged above the left side of the hot pressing and compounding machine main body 1.
[0071] Among them, the auxiliary sliding assembly includes:
[0072] The second driving motor 11, the second driving motor 11 is fixedly connected to the right side of the connecting track 2;
[0073] The second driving lead screw 1101, the second driving lead screw 1101 is coaxially and fixedly connected to the end of the second driving motor 11, and the second driving lead screw 1101 is rotatably connected to the connecting track 2. The function is that the second driving motor 11 can drive the second driving lead screw 1101 to rotate in the connecting track 2.
[0074] Among them, the auxiliary sliding assembly further includes:
[0075] The connecting slider 3, the connecting slider 3 is slidably connected to the inside of the connecting track 2, the connecting slider 3 is fixedly connected to the lower surface of the placement rack 301, and the connecting slider 3 is threadedly connected to the second driving lead screw 1101. The function is that the second driving lead screw 1101 drives the placement rack 301 to slide left and right through the threaded transmission mechanism formed by the connecting slider 3.
[0076] Specific usage mode and function of this embodiment:
[0077] Start the second driving motor 11. The second driving motor 11 can drive the second transmission lead screw 1101 to rotate in the connection track 2. The second transmission lead screw 1101 drives the placement rack 301 to slide to the right through the screw transmission mechanism jointly formed with the connection slider 3. The hinge 4 facilitates the upward folding of the climbing plate 5, so that the climbing plate 5 will not hinder the movement of the placement rack 301. After the base cloth 10 is transported directly above the base material rack 101, start the first driving motor 6 to drive the base cloth 10 to fall, and make the support roller 1001 stuck on the top of the base material rack 101; then let it fall again and move the placement rack 301 to the left, and install and erect the base cloth 10 placed on the top of the left base material rack 101.
[0078] In this article, the following points need to be noted:
[0079] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0080] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0081] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A non-woven base fabric composite forming device, which includes a hot press composite machine main body, a base material rack, a hot press roller, a connecting track, a placement rack, a transmission box, a base fabric, a support roller, an auxiliary lifting component and an auxiliary sliding component; characterized in that: There are two substrate racks, and the two substrate racks are dispersedly and fixedly connected to the upper left side of the main body of the hot pressing and laminating machine; there are two hot pressing rollers, and the two hot pressing rollers are dispersedly rotatably connected to the top of the main body of the hot pressing and laminating machine; the connecting track is arranged inside the main body of the hot pressing and laminating machine; the placing rack is arranged on the connecting track; the transmission box is fixedly connected to the bottom of the main body of the hot pressing and laminating machine; the base fabric is arranged inside the placing rack; the supporting roller is inserted into the base fabric; the auxiliary lifting component is arranged above the upper left side of the main body of the hot pressing and laminating machine; the auxiliary sliding component is arranged above the upper left side of the main body of the hot pressing and laminating machine.
2. The non-woven base fabric composite forming device according to claim 1, wherein: The auxiliary lifting component includes: a hinge and a climbing plate; the right part of the hinge is fixedly connected to the left side of the placing rack; the climbing plate is fixedly connected to the upper left part of the hinge.
3. The non-woven base fabric composite forming device according to claim 2, characterized in that: The auxiliary lifting component further includes: a first driving motor, a driving worm and a driving worm gear; the first driving motor is fixedly connected to the bottom of the left side of the main body of the hot pressing and laminating machine; the driving worm is coaxially fixedly connected to the end of the rotating shaft of the first driving motor; the driving worm gear is rotatably connected inside the transmission box, and the driving worm gear meshes with the driving worm.
4. The non-woven base fabric composite forming device according to claim 3, characterized in that: The auxiliary lifting component further includes: a first transmission lead screw, a guide rod and a connecting plate; the first transmission lead screw is coaxially fixedly connected to the driving worm gear; the guide rod is fixedly connected to the rear of the left side of the main body of the hot pressing and laminating machine; there are two connecting plates, and the two connecting plates are respectively fixedly connected to the front and rear sides of the connecting track. The front connecting plate is threadedly connected to the first transmission lead screw, and the rear connecting plate is slidably connected to the guide rod.
5. The non-woven base fabric composite forming device according to claim 1, characterized in that: The auxiliary sliding component includes: a second driving motor and a second transmission lead screw; the second driving motor is fixedly connected to the right side of the connecting track; the second transmission lead screw is coaxially fixedly connected to the end of the second driving motor, and the second transmission lead screw is rotatably connected to the connecting track.
6. The non-woven base fabric composite forming device according to claim 5, characterized in that: The auxiliary sliding component further includes: a connecting slider; the connecting slider is slidably connected inside the connecting track, the connecting slider is fixedly connected to the lower surface of the placing rack, and the connecting slider is in threaded transmission connection with the second transmission lead screw.
Citation Information
Patent Citations
Multi-layer hot-pressing compound machine
CN220220038U