Positioning device for photovoltaic welding strip machining
Through the design of the support frame and movable positioning shaft, the fixing and dismantling process of the welding tape reel is simplified, the complex disassembly problem in the prior art is solved, and the production efficiency of photovoltaic welding tape processing is improved.
Patent Information
- Application Number
- CN202422266596.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing photovoltaic welding tape processing and positioning device has complicated disassembly process when replacing the welding tape roll, resulting in low production efficiency.
The supporting frame and movable positioning shaft structure are adopted, and the reel replacement is achieved by combining the rebound shaft and the spring to fix and release the welding tape reel. The reel replacement process is simplified by combining the transmission gear and motor drive.
It improves the replacement speed of welding tape rolls, simplifies the operation process, and improves production efficiency.
Smart Images

Figure CN223175395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic solder ribbons, in particular to a positioning device for processing photovoltaic solder ribbons. Background Technique
[0002] Photovoltaic solder ribbons, also known as tinned copper strips or tin-coated copper strips, are divided into busbars and interconnection bars, which are used for connecting battery cells in photovoltaic modules and play an important role in conducting and collecting electricity. When processing and producing photovoltaic solder ribbons, it is necessary to wind the solder ribbons onto a solder ribbon reel. When winding the solder ribbons onto the solder ribbon reel, due to the different specifications of the reels, a positioning device is required to fix the solder ribbon reel and the rotating device, and then the solder ribbon reel rotates for winding.
[0003] During the process of winding the solder ribbons, after a certain amount of solder ribbons are wound onto the solder ribbon reel, a new solder ribbon reel needs to be replaced. However, the existing positioning devices generally use bolts for fixation, and the disassembly process is relatively complex when the positioning needs to be released to replace the reel, resulting in an extended working time and thus a low processing and production efficiency. Content of the Utility Model
[0004] The purpose of this application is to provide a positioning device for processing photovoltaic solder ribbons, aiming to solve the problems in the prior art.
[0005] An embodiment of this application provides a positioning device for processing photovoltaic solder ribbons, including a support frame; the support frame includes an upper layer board and a lower layer board; regularly arranged positioning components are provided on the upper layer board; the positioning components include a pressing end and a movable positioning shaft; a fixed clamping block is provided at the top of the movable positioning shaft; the fixed clamping block is frustum-shaped and fixedly connected to the movable positioning shaft; movable clamping blocks are symmetrically arranged below the fixed clamping block; the movable clamping blocks are slidably connected to the movable positioning shaft; a columnar clamping groove is provided at the center of the pressing end; through holes symmetrically arranged left and right are provided in the middle of the pressing end; a return shaft is provided in each through hole; a return spring is provided in the middle of the return shaft; the top cross-section of the return shaft facing the circular hole is an inclined cross-section; a compression spring is provided at the bottom of the through hole; a rotating plate is provided on the lower layer board; the center of the rotating plate and the center of the movable positioning shaft are on the same straight line; a positioning rod is provided at the center of the rotating plate; a plurality of horizontally movable blocks arranged vertically are provided in the positioning rod.
[0006] Further, the bottom of the rotating plate is connected to a transmission gear through a rotating shaft; the transmission gear is in transmission connection with a driving shaft; a thread is provided on the driving shaft; the driving shaft is fixedly connected to the end of the motor shaft.
[0007] Further, an elastic rubber layer is wrapped around the outer surface of the bottom of the movable positioning shaft.
[0008] Further, both ends of the lateral movable block are arc-shaped ends; a silica gel layer is provided on the outer arc-shaped end.
[0009] Further, mounting plates are provided on both sides of the support frame; threaded mounting holes are provided on the mounting plates.
[0010] The beneficial effects of the present utility model are as follows: The structure of the present utility model is simple, and the work of fixing and removing the reel can be completed only by a simple pressing operation. Compared with the prior art using threaded disassembly, the operation is simple, the ineffective working time can be effectively shortened, the speed of reel replacement can be increased, the positioning of a single solder tape reel can be released, and thus the production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is the overall structure diagram of the present utility model.
[0012] Figure 2 It is the schematic structural diagram of the positioning component and the rotating plate.
[0013] Figure 3 It is the schematic structural diagram of the movable positioning shaft.
[0014] Figure 4 It is the schematic structural diagram of the rotating plate.
[0015] Figure 5 It is the top view of the positioning rod.
[0016] In the figure:
[0017] 1, support frame; 2, upper layer plate; 3, lower layer plate; 4, positioning component; 41, pressing end; 411, return shaft; 412, return spring; 413, compression spring; 42, movable positioning shaft; 421, fixed clamping block; 423, movable clamping block; 424, elastic rubber layer; 5, mounting plate; 50, threaded mounting hole; 6, motor; 7, driving shaft; 8, solder tape reel; 9, rotating plate; 10, transmission gear; 11, positioning rod; 110, lateral movable block; 12, rotating shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] Such as Figures 1 to 5A positioning device for processing photovoltaic solder tapes as shown, including a support frame 1; the support frame 1 includes an upper plate 2 and a lower plate 3; the upper plate 2 is provided with regularly arranged positioning components 4; the positioning components 4 include a pressing end 41 and a movable positioning shaft 42; the top of the movable positioning shaft 42 is provided with a fixed clamping block 421; the fixed clamping block 421 is frustum-shaped and fixedly connected to the movable positioning shaft 42; movable clamping blocks 423 are symmetrically arranged below the fixed clamping block 421; the movable clamping blocks 423 are slidably connected to the movable positioning shaft 42; when the movable clamping blocks 423 move up to the bottom of the fixed clamping block 421, the outer contours on both sides of the whole are bent; the center inside the pressing end 41 is provided with a columnar card slot, and this columnar card slot does not penetrate up and down; the fixed clamping block 421 can pass through the columnar card slot; the middle of the pressing end 41 is provided with through holes symmetrically arranged left and right; a return spring shaft 411 is arranged in each through hole; a return spring 412 is arranged in the middle of the return spring shaft 411, and a protrusion is arranged on the return spring shaft 411 for clamping the return spring, and this setting is a common return structure; the top cross-section of the return spring shaft 411 facing the circular hole is a downward inclined cross-section, and this inclined cross-section can enable the return spring shaft 411 to slide along the outer contours of the two clamping blocks; a compression spring 413 is arranged at the bottom of the through hole; a rotating plate 9 is arranged on the lower plate 3; the center of the rotating plate 9 and the center of the movable positioning shaft 42 are on the same straight line; a positioning rod 11 is arranged at the center of the rotating plate 9; a plurality of horizontally movable blocks 110 arranged vertically are arranged inside the positioning rod 11.
[0020] Press down the pressing end 41. The fixed clamping block 421 first touches the top of the pressing end 41 through the return spring shaft 411, so that the bottom of the movable positioning shaft 42 enters the positioning rod 11, and the horizontally movable blocks 110 are squeezed outwards, and then fixed on the inner wall of the external solder tape reel 8, so that the solder tape reel 8 can rotate with the rotating plate 9. Continue to press down the pressing end 41, and the return spring shaft 411 slides into the bottom of the movable clamping block 423. When the external solder tape reel 8 is fixed, release the downward pressure. Under the elastic force of the compression spring 413, the return spring shaft 411 drives the movable clamping block 423 to slide upwards and stop after contacting the fixed clamping block 412. The inclined cross-section of the return spring shaft 411 slides out along the outer contours of the two clamping blocks, so that the movable positioning shaft 42 is separated from the pressing end 41, and at the same time the movable clamping block 423 slides down; when replacing the solder tape reel, press down the pressing end 41 to make the return spring shaft 411 pass through the fixed clamping block 421, then release the downward pressure, drive the movable positioning shaft 42 to disengage from the inside of the positioning rod 11, so that the horizontally movable blocks 110 no longer squeeze outwards, and the positioning of the external solder tape reel 8 is released.
[0021] The bottom of the rotating plate 9 is connected to a transmission gear 10 through a rotating shaft 12; the transmission gear 10 is in transmission connection with a main shaft 7; a thread is arranged on the main shaft 7; the main shaft 7 is fixedly connected to the shaft end of a motor 6, and the follow-up principle is the transmission effect between a worm and a worm gear.
[0022] The outer surface of the bottom of the movable positioning shaft 42 is wrapped with an elastic rubber layer 424, which can better extrude the lateral movable block 110 outward.
[0023] Both ends of the lateral movable block 110 are arc-shaped ends, so that the inner and outer sides of the movable block can better contact with the movable positioning shaft 42 and the inner wall of the solder tape reel 8; a silica gel layer is provided on the outer arc-shaped end, which is beneficial to increasing the friction force between the movable block and the inner wall of the solder tape reel 8.
[0024] Installation plates 5 are provided on both sides of the support frame 1; threaded installation holes 50 are provided on the installation plates 5, and the support frame can be installed on the solder tape production device through the installation holes 50.
[0025] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A positioning device for photovoltaic solder strip processing, characterized in that, It includes a support frame; the support frame includes an upper layer plate and a lower layer plate; the upper layer plate is provided with regularly arranged positioning components; the positioning components include a pressing end and a movable positioning shaft; the top of the movable positioning shaft is provided with a fixed clamping block; the fixed clamping block is frustum-shaped and fixedly connected to the movable positioning shaft; movable clamping blocks are symmetrically arranged below the fixed clamping block; the movable clamping blocks are slidably connected to the movable positioning shaft; a columnar card slot is provided in the center of the pressing end; through holes that are symmetrical left and right are provided in the middle of the pressing end; a resilient shaft is provided in each of the through holes; a resilient spring is provided in the middle of the resilient shaft; the top cross-section of the resilient shaft facing the circular hole is a downward inclined cross-section; a compression spring is provided at the bottom of the through hole; a rotating plate is provided on the lower layer plate; the center of the rotating plate and the center of the movable positioning shaft are on the same straight line; a positioning rod is provided in the center of the rotating plate; a plurality of horizontally movable blocks arranged vertically are provided in the positioning rod.
2. The positioning device for photovoltaic solder ribbon processing according to claim 1, wherein, The bottom of the rotating plate is connected to a transmission gear through a rotating shaft; the transmission gear is in transmission connection with a driving shaft; a thread is provided on the driving shaft; the driving shaft is fixedly connected to the end of the motor shaft.
3. The positioning device for processing photovoltaic solder strips according to claim 1, characterized in that, An elastic rubber layer is wrapped around the outer surface of the bottom of the movable positioning shaft.
4. The positioning device for photovoltaic solder ribbon processing according to claim 1, characterized in that, Both ends of the horizontally movable block are arc-shaped ends; a silica gel layer is provided on the outer arc-shaped end.
5. The positioning device for photovoltaic solder ribbon processing according to claim 1, characterized in that, Mounting plates are provided on both sides of the support frame; threaded mounting holes are provided on the mounting plates.