Efficient automatic cloth pretreatment machine
By combining high-pressure dust blowing and negative pressure adsorption technology with buffer rack and tensioning rack system, the uneven tension and dust impurities of knitted fabrics during the treatment process are solved, ensuring the quality and printing and dyeing effect of knitted fabrics.
Patent Information
- Application Number
- CN202422236094.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-11
AI Technical Summary
Existing knitted fabrics are easily stretched and deformed during the processing process, resulting in uneven fabric tension, affecting quality and dimensional stability. At the same time, textiles are prone to adhere to dust and impurities during the handling process, affecting the printing and dyeing effect.
The buffer rack and tension rack system are adopted, combined with high-pressure dust blowing and negative pressure adsorption technology, and the tension of the knitted cloth is adjusted through the tensioning wheel, and the surface dust and internal moisture are removed by using high-temperature gas, and impurities and moisture are extracted from negative pressure.
It realizes self-adjustment of tension of knitted fabrics during the treatment process, effectively removes surface dust and internal moisture, and ensures the quality of the fabric and printing and dyeing effect.
Smart Images
Figure CN223175413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitting fabric processing equipment, in particular to an efficient automatic fabric pretreatment machine. Background Art
[0002] Knitting fabric is a kind of fabric manufactured through the knitting process. It is composed of a series of coils connected in series with each other, which endows the knitting fabric with many unique properties. Knitting fabric usually has good elasticity and ductility, and can be stretched and restored to its original state to a certain extent, thus providing a comfortable wearing experience, especially suitable for making close-fitting clothes such as underwear and sportswear. In terms of texture, knitting fabric can present a variety of textures ranging from soft and delicate to thick and warm, meeting the needs of different seasons and uses. The fabric has good breathability, which helps to keep the skin dry. Due to the coil structure of knitting, the texture of knitting fabric is relatively soft, the surface is relatively smooth, and the touch is comfortable. In terms of appearance, knitting fabric can have various patterns and designs, and through different knitting stitches and yarn combinations, rich and diverse visual effects can be created. In terms of uses, in addition to the common clothing field, knitting fabric is also widely used in household items such as bedding and pillowcases, as well as in industrial and medical fields.
[0003] In the printing and dyeing process of knitting fabric, there are many links that need special attention and treatment. Among them, due to the unique properties of knitting fabric itself, such as curling and easy stretching and elongation, specific treatment methods need to be adopted during the printing and dyeing process. Specifically, knitting fabric needs to go through two important steps: flat washing and shrinking and scouring. This is because the special structure and material of knitting fabric determine that it must be fully and properly pretreated before printing and dyeing. Before the knitting fabric enters the flat treatment, there is also a key task, that is, to effectively remove various natural impurities contained in its fibers. These natural impurities include pectin, nitrogen-containing substances, pigments, and cottonseed hulls, etc.
[0004] The existing knitting fabric is prone to drawstrings and deformation, resulting in problems such as uneven fabric tension and excessive stretching during the processing, affecting the quality and dimensional stability of the fabric. Moreover, during the handling and transportation of textiles, dust and impurities are easily adhered to the fabric, affecting the subsequent printing and dyeing effect and the quality of the fabric. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides an efficient automatic fabric pretreatment machine, aiming to improve the insufficient adaptability of the existing technology to knitting fabric during the knitting fabric processing process and the problem of unsatisfactory processing effect.
[0006] To achieve the above object, the present utility model adopts the following technical solutions: An efficient automatic fabric pre-treatment machine, including a buffer frame. In the upper middle parts of the front and rear ends inside the buffer frame, tensioning frames are slidably connected. In the lower middle parts of the front and rear ends inside the buffer frame, tensioning frames are also slidably connected. A tensioning shaft is rotatably connected between the tensioning frames. On the middle part of the outer side of the tensioning shaft, a tensioning wheel is fixedly connected. On the middle sides of the top and bottom of the tensioning frame, limiting rods are fixedly connected. A tensioning spring is sleeved on the outer side of the limiting rod. On the left end and the left middle part inside the buffer frame, dust blowing pipes are fixedly connected. On the outer top of the dust blowing pipe, high-pressure dust blowing ports are fixedly connected at equal intervals from front to back. In the front part inside the dust blowing pipe, a high-pressure dust blowing fan is fixedly connected. In the upper middle part inside the buffer frame, a negative pressure chamber pipe is fixedly connected. At the front, middle and rear parts of the top of the negative pressure chamber pipe, negative pressure dust exhaust pipes are fixedly connected. On the inner top of the negative pressure dust exhaust pipe, a negative pressure dust exhaust fan is fixedly connected. On the left and right sides at the bottom of the negative pressure chamber pipe, negative pressure inlets are fixedly connected at equal intervals from front to back.
[0007] As a further description of the above technical solution:
[0008] In the middle part on the left side of the front end of the buffer frame, an air filtration and heating box is fixedly connected. On the front end of the air filtration and heating box, a filtration frame is fixedly connected.
[0009] As a further description of the above technical solution:
[0010] On the front end of the filtration frame, filter cotton is fixedly connected. On the front end of the filtration frame, an air intake grille is fixedly connected.
[0011] As a further description of the above technical solution:
[0012] Inside the air filtration and heating box, several heating rods are fixedly connected from top to bottom in the front part.
[0013] As a further description of the above technical solution: [[ID=...]]
[0014] On both the left and right ends of the buffer frame, material plates are fixedly connected. In the lower middle part of the right material plate, a feed inlet is opened. In the upper middle part of the left material plate, a discharge outlet is opened.
[0015] As a further description of the above technical solution:
[0016] On the left part and the left middle part of the bottom side of the front and rear parts inside the buffer frame, chutes are opened. On the right part and the right middle part of the top side of the front and rear parts inside the buffer frame, chutes are opened. On the middle part of the top of the buffer frame, dust exhaust ports are opened at the front, middle and rear parts.
[0017] As a further description of the above technical solution:
[0018] In the middle part of the front end of the tensioning frame, a shaft hole is opened.
[0019] As a further description of the above technical solution:
[0020] A knitted fabric is rollingly connected between the outer sides of the tension wheels.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the tension of the knitted fabric during the processing is self-adjusted through the buffer wheels staggered on the buffer frame, so that the knitted fabric can better adapt to the elasticity of the knitted fabric during the processing, ensuring the quality of the fabric.
[0023] 2. In the utility model, high-pressure air nozzles are used to spray high-temperature gas to blow away the dust and impurities on the surface of the fabric, and the moisture adsorbed inside the fabric is evaporated. Subsequently, the impurities and moisture are evacuated from the inside of the device through the negative pressure adsorption cavity. Description of the Drawings
[0024] Figure 1 It is a three-dimensional view of an efficient automatic fabric pre-treatment machine proposed by the utility model;
[0025] Figure 2 It is an exploded structural schematic diagram of the dust blowing and dehumidifying device of an efficient automatic fabric pre-treatment machine proposed by the utility model;
[0026] Figure 3 It is an exploded structural schematic diagram of the dust suction and moisture removal device of an efficient automatic fabric pre-treatment machine proposed by the utility model;
[0027] Figure 4 It is a structural schematic diagram of the tensioning device of an efficient automatic fabric pre-treatment machine proposed by the utility model;
[0028] Figure 5 It is an exploded structural schematic diagram of the filter heating device of an efficient automatic fabric pre-treatment machine proposed by the utility model.
[0029] Legend Explanation:
[0030] 1. Buffer frame; 2. Material plate; 3. Knitted fabric; 4. Tensioning frame; 5. Limit rod; 6. Tensioning spring; 7. Tensioning shaft; 8. Tension wheel; 9. Dust blowing pipe; 10. High-pressure dust blowing port; 11. High-pressure dust blowing fan; 12. Negative pressure cavity pipe; 13. Negative pressure inlet; 14. Negative pressure dust exhaust fan; 15. Negative pressure dust exhaust pipe; 16. Air filter heating box; 17. Heating rod; 18. Filter cotton; 19. Air intake grille; 20. Filter frame. Detailed Implementation Modes
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] Referring to Figure 1 and Figure 4 , an embodiment provided by the present utility model: An efficient automatic fabric pre-treatment machine, including a buffer frame 1, tensioning frames 4 are slidably connected to the upper middle parts of the front and rear ends inside the buffer frame 1, tensioning frames 4 are slidably connected to the lower middle parts of the front and rear ends inside the buffer frame 1, a tensioning shaft 7 is rotatably connected between the tensioning frames 4, a tensioning wheel 8 is fixedly connected to the middle part of the outer side of the tensioning shaft 7, limiting rods 5 are fixedly connected to the middle sides of the top and bottom of the tensioning frame 4, a tensioning spring 6 is sleeved on the outer side of the limiting rod 5, the knitted fabric 3 is conveyed by the tensioning wheel 8 on the tensioning frame 4, and then, with the elastic change of the knitted fabric 3, the tensioning spring 6 on the tensioning frame 4 moves up and down in the chute inside the buffer frame 1, so that the tension of the knitted fabric 3 is stabilized at an appropriate elasticity.
[0033] Referring to Figures 1-3 , a dust blowing pipe 9 is fixedly connected to both the left end and the left middle part inside the buffer frame 1, high-pressure dust blowing ports 10 are fixedly connected to the top of the outer side of the dust blowing pipe 9 at equal intervals from front to back, a high-pressure dust blowing fan 11 is fixedly connected to the front part inside the dust blowing pipe 9, a negative pressure cavity pipe 12 is fixedly connected to the upper middle part inside the buffer frame 1, negative pressure dust exhaust pipes 15 are fixedly connected to the front, middle and rear parts of the top of the negative pressure cavity pipe 12, a negative pressure dust exhaust fan 14 is fixedly connected to the top of the inner side of the negative pressure dust exhaust pipe 15, negative pressure inlets 13 are fixedly connected to the left and right sides of the bottom end of the negative pressure cavity pipe 12 at equal intervals from front to back, a plurality of heating rods 17 are fixedly connected to the front part inside the air filtration and heating box 16 from top to bottom. The high-pressure dust blowing fan 11 inside the dust blowing pipe 9 is started, so that the dust blowing pipe 9 filters the external air through the air filtration and heating box 16, then, the air is heated and raised in temperature by the heating rod 17, and finally, the impurities on the knitted fabric 3 are blown off through the high-pressure dust blowing ports 10 on the dust blowing pipe 9, and the adsorbed moisture in the fabric is evaporated. Subsequently, the negative pressure dust exhaust fan 14 in the negative pressure dust exhaust pipe 15 forms a negative pressure in the negative pressure cavity pipe 12, and the impurities and moisture in the space of the buffer frame 1 are discharged, so that the surface dust and internal moisture of the knitted fabric 3 are discharged.
[0034] Referring to Figure 1 and Figure 5, in the middle of the left side of the front end of the buffer rack 1, an air filtration and heating box 16 is fixedly connected. At the front end of the air filtration and heating box 16, a filtration frame 20 is fixedly connected. At the front end of the filtration frame 20, a filter cotton 18 is fixedly connected. At the front end of the filtration frame 20, an air intake grille 19 is fixedly connected. At both the left and right ends of the buffer rack 1, material plates 2 are fixedly connected. A feed inlet is provided in the middle and lower part of the right material plate 2, and a discharge outlet is provided in the middle and upper part of the left material plate 2. Sliding grooves are provided at the bottom left part and the left middle part of the front and rear parts on the inner side of the buffer rack 1, and sliding grooves are provided at the top right part and the right middle part of the front and rear parts on the inner side of the buffer rack 1. Dust discharge ports are provided at the front, middle, rear, and middle parts of the top end of the buffer rack 1. A shaft hole is provided in the middle of the front end of the tensioning frame 4. A knitted fabric 3 is rollingly connected between the outer sides of the tensioning wheels 8. Workers thread the knitted fabric 3 into the feed inlet on the right material plate 2, then pass the knitted fabric 3 through the tensioning wheels 8, then pass the knitted fabric 3 out of the discharge outlet on the left material plate 2, and connect the knitted fabric 3 to a fabric winding machine for recycling the knitted fabric 3. The air passes through the filter cotton 18 in the filtration frame 20 to filter and remove dust and impurities in the air.
[0035] Working principle: Workers thread the knitted fabric 3 into the feed inlet on the right material plate 2, then pass the knitted fabric 3 through the tensioning wheels 8, then pass the knitted fabric 3 out of the discharge outlet on the left material plate 2, and connect the knitted fabric 3 to a fabric winding machine for recycling the knitted fabric 3. Then, start the high-pressure dust blowing fan 11 in the dust blowing pipe 9, so that the dust blowing pipe 9 filters the external air through the air filtration and heating box 16. The air passes through the filter cotton 18 in the filtration frame 20 to filter and remove dust and impurities in the air. Then, heat the air by the heating rod 17 to raise the temperature. Finally, blow off impurities on the knitted fabric 3 through the high-pressure dust blowing port 10 on the dust blowing pipe 9 and evaporate the moisture adsorbed in the fabric. Subsequently, the negative pressure dust exhaust fan 14 in the negative pressure dust exhaust pipe 15 forms a negative pressure in the negative pressure cavity pipe 12, and discharges the impurities and moisture in the space of the buffer rack 1, so that the dust on the surface of the knitted fabric 3 and the moisture inside are discharged. At the same time, the tensioning wheels 8 on the tensioning frame 4 drive the knitted fabric 3 to be conveyed. Then, with the elastic change of the knitted fabric 3, the tensioning springs 6 on the tensioning frame 4 move up and down in the sliding grooves in the buffer rack 1, so that the tension of the knitted fabric 3 is stabilized at an appropriate elasticity.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An efficient automated fabric pre-treatment machine, including a buffer rack (1), characterized in that: Both the upper and middle parts of the front and rear ends inside the buffer frame (1) are slidably connected with tensioning frames (4). Both the lower and middle parts of the front and rear ends inside the buffer frame (1) are slidably connected with tensioning frames (4). A tensioning shaft (7) is rotatably connected between the tensioning frames (4). The tensioning shaft (7), the tensioning shaft (7) has a tensioning wheel (8) fixedly connected to the middle part of the outer side thereof. Both the top and the middle side of the bottom of the tensioning frame (4) are fixedly connected with limiting rods (5). A tensioning spring (6) is sleeved on the outer side of the limiting rod (5). Both the left end and the left middle part inside the buffer frame (1) are fixedly connected with dust blowing pipes (9). The high-pressure dust blowing ports (10) are fixedly connected to the top of the outer side of the dust blowing pipe (9) at equal intervals from front to back. The high-pressure dust blowing fan (11) is fixedly connected to the front part inside the dust blowing pipe (9). The negative pressure cavity pipe (12) is fixedly connected to the upper middle part inside the buffer frame (1). The negative pressure dust exhaust pipes (15) are fixedly connected to the front, middle and rear parts of the top of the negative pressure cavity pipe (12). The negative pressure dust exhaust fan (14) is fixedly connected to the top of the inner side of the negative pressure dust exhaust pipe (15). The negative pressure inlets (13) are fixedly connected to the left and right sides of the bottom of the negative pressure cavity pipe (12) at equal intervals from front to back.
2. An efficient automatic fabric pre-treatment machine according to claim 1, characterized in that: The air filter heating box (16) is fixedly connected to the middle part of the left side of the front end of the buffer frame (1). The filter frame (20) is fixedly connected to the front end of the air filter heating box (16).
3. An efficient automatic fabric pretreatment machine according to claim 2, characterized in that: The filter cotton (18) is fixedly connected to the front end of the filter frame (20). The air inlet grille (19) is fixedly connected to the front end of the filter frame (20).
4. An efficient automated fabric pre-treatment machine according to claim 2, characterized in that: A plurality of heating rods (17) are fixedly connected to the front part inside the air filter heating box (16) from top to bottom.
5. An efficient automatic fabric pretreatment machine according to claim 1, characterized in that: The material plates (2) are fixedly connected to both the left and right ends of the buffer frame (1). The feed inlet is provided in the middle and lower part of the right material plate (2). The discharge outlet is provided in the middle and upper part of the left material plate (2).
6. An efficient automated fabric pre-treatment machine according to claim 1, characterized in that: The sliding grooves are provided in the left part and the left middle part of the bottom sides of the front and rear parts inside the buffer frame (1). The sliding grooves are provided in the right part and the right middle part of the top sides of the front and rear parts inside the buffer frame (1). The dust exhaust ports are provided in the front, middle and rear parts of the middle part of the top of the buffer frame (1).
7. An efficient automatic fabric pre-treatment machine according to claim 1, characterized in that: The shaft hole is provided in the middle part of the front end of the tensioning frame (4).
8. An efficient automatic fabric pretreatment machine according to claim 1, characterized in that: The knitting cloth (3) is rollingly connected between the outer sides of the tensioning wheels (8).