Novel hard mask removal separation process device

By using high-throughput, pollution-resistant, acid- and alkali-resistant microfiltration membranes to replace flocculation precipitation tanks and media filters in the hard-removing process, a new dura membrane separation process device is built, which solves the problems of long chain, large land, high cost and high turbidity of the traditional process, and achieves low-cost and efficient water treatment effect.

CN223175904UActive Publication Date: 2025-08-01HENGXINGRUNFENG TECH DEV BEIJING
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Patent Information

Application Number
CN202422065221.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-01
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The traditional lime method has problems such as long process chain, large area, high one-time investment and operation costs, high water turbidity, and large doses of medicines.

Method used

High-throughput, pollution-resistant, acid- and alkali-resistant microfiltration membranes are used to replace traditional flocculation precipitation tanks and media filters, and a new type of dura removal and separation process device is built, including lime water tanks, conical reactors, microfiltration filters and water softeners.

Benefits of technology

Shorten the length of the process chain, reduce the area of the process, reduce investment and operation costs, stable water production and low turbidity, and low amount of agent injection.

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Abstract

The utility model discloses a novel hard membrane removal separation process device which comprises a lime water tank, a conical reactor, a microfiltration filter and a softened water tank, a water outlet of the lime water tank is communicated with a dosing pump, a chemical inlet of the conical reactor is communicated with the dosing pump, a water outlet of the conical reactor is communicated with a reactor water producing pump, and the microfiltration filter is communicated with the softened water tank. The micro-filtration filter is communicated with a reactor water production pump, the softened water tank is communicated with the micro-filtration filter, and a water outlet of the softened water tank is communicated with a softened water pump. Therefore, the process chain length is shortened, the occupied area is reduced, the investment is reduced, the produced water is stable, the turbidity is low, the dosage of chemicals is small, and the operation cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of hard water treatment, in particular to a novel hard film removal and separation process device. Background Art

[0002] The hardness index of water quality is extremely harmful in industrial production. It mainly forms precipitates by the combination of calcium ions and magnesium ions (cations) with carbonate ions, sulfate ions, chloride ions and other anions in water, such as scale formed by precipitates such as carbonates, sulfates, and chlorides. This will cause pipeline system blockage, uneven heating and cooling in the heat exchange system, distortion of instrument probes, and under-scale corrosion of the equipment body. According to the impact of the above hardness on industry, production and life, there are also various technologies and process devices for water hardness removal in the current environmental protection market, such as electrochemical methods, ion exchange methods, lime softening methods, etc. to remove the hardness in water. Among them, the lime softening method for hardness removal is more widely used.

[0003] Traditional lime method for hardness removal: By adding slaked lime to water, calcium ions and magnesium ions in the water react with it to produce calcium carbonate and magnesium hydroxide precipitates. The process flow: conical reactor → flocculation sedimentation tank → media filter → clear water tank, etc. According to the above process, there are the following existing problems: 1. The process chain is long; 2. The floor area is large; 3. The one-time investment cost is high; 4. The operation cost is high; 5. The turbidity of the produced water is high, 3 - 10 mg / L; 6. The dosage of chemicals.

[0004] In order to solve the above problems, this application designs a novel hard film removal and separation process device. By changing the flocculation sedimentation tank and media filter in the traditional process flow and replacing them with high-throughput, anti-pollution, acid and alkali resistant microfiltration membranes, the process chain length can be shortened, the floor area can be reduced, the investment can be lowered, the produced water can be stable, the turbidity can be low, the dosage of chemical agents can be small, and the operation cost can be low. Summary of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Simplifications or omissions may be made in this part, as well as in the abstract and title of the application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the utility model.

[0006] In view of the above and / or problems existing in the use of the novel hard film removal and separation process device, the present utility model is proposed.

[0007] Therefore, the object of the present utility model is to provide a new type of hard film removal and separation process device. By changing the flocculation sedimentation tank and the media filter in the traditional process flow and replacing them with high-flux, anti-pollution, acid and alkali resistant microfiltration membranes, the process chain length can be shortened, the floor area can be reduced, the investment can be lowered, the water production can be stabilized, the turbidity can be low, the chemical dosage can be small, and the operation cost can be low.

[0008] To solve the above technical problems, according to one aspect of the present utility model, the following technical solutions are provided:

[0009] A new type of hard film removal and separation process device, which includes:

[0010] A lime water tank, the water outlet of the lime water tank is connected to a chemical dosing pump;

[0011] A conical reactor, the chemical inlet of the conical reactor is connected to the chemical dosing pump, and the water outlet of the conical reactor is connected to a reactor water production pump;

[0012] A microfiltration filter, the microfiltration filter is connected to the reactor water production pump;

[0013] A soft water tank, the soft water tank is connected to the microfiltration filter, and the drain outlet of the soft water tank is connected to a soft water pump.

[0014] As a preferred scheme of a new type of hard film removal and separation process device described in the present utility model, wherein, the inlet of the lime water tank is introduced with inlet boundary area lime water, a chemical dosing inlet valve is arranged between the inlet of the chemical dosing pump and the water outlet of the lime water tank, and a chemical dosing outlet valve is arranged between the outlet of the chemical dosing pump and the chemical inlet of the conical reactor.

[0015] As a preferred scheme of a new type of hard film removal and separation process device described in the present utility model, wherein, the inlet of the conical reactor is connected to a hard water inlet boundary area pipeline, a reactor slag discharge valve is arranged at the bottom of the conical reactor, the reactor slag discharge valve is connected to a slag pond through a pipeline, a reactor water production inlet valve is arranged between the water outlet of the conical reactor and the reactor water production pump, and a reactor water production valve is arranged between the reactor water production pump and the microfiltration filter.

[0016] As a preferred scheme of a new type of hard film removal and separation process device described in the present utility model, wherein, PTFE microfiltration membranes are respectively arranged on the upper layer and the lower layer of the microfiltration filter, an upper cover and a lower cover are respectively arranged on the top and the bottom of the microfiltration filter, a purified water connector is arranged on the top of the upper cover, a slag discharge port is arranged at the bottom of the lower cover, the slag discharge port is connected to a microfiltration slag discharge valve, a water inlet connector is arranged on the side wall of the lower cover, the water inlet connector is connected to the reactor water production valve through a pipeline, and sealing buckles are respectively arranged between the upper cover and the lower cover and the microfiltration filter.

[0017] As a preferred solution of a novel hard film removal and separation process device described in the present utility model, a soft water inlet valve is provided between the drain outlet of the soft water tank and the soft water pump, and the outlet of the soft water pump is communicated with a soft water output pipeline.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this novel hard film removal and separation process device, by changing the flocculation sedimentation tank and the media filter in the traditional process flow and replacing them with high-throughput, anti-pollution, acid and alkali resistant microfiltration membranes, the process chain length can be shortened, the floor area can be reduced, the investment can be lowered, the water production can be stable, the turbidity can be low, the dosage of chemicals can be small, and the operation cost can be low. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the present utility model will be described in detail below with reference to the drawings and specific embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts. Among them:

[0020] Figure 1 is the overall structural schematic diagram of a novel hard film removal and separation process device of the present utility model;

[0021] Figure 2 is the partial structural schematic diagram of the microfiltration filter of a novel hard film removal and separation process device of the present utility model.

[0022] 100, lime water tank; 110, incoming boundary area lime water; 121, chemical addition inlet valve; 120, chemical addition pump; 122, chemical addition outlet valve; 200, conical reactor; 210, hard water incoming boundary area pipeline; 220, reactor slag discharge valve; 221, slag pool; 231, reactor produced water inlet valve; 230, reactor produced water pump; 232, reactor produced water valve; 300, microfiltration filter; 301, microfiltration slag discharge valve; 310, upper cover; 311, purified water joint; 320, lower cover; 321, water inlet joint; 322, slag discharge port; 330, PTFE microfiltration membrane; 340, sealing buckle; 400, soft water tank; 411, soft water inlet valve; 410, soft water pump; 412, soft water output pipeline. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given with reference to the drawings.

[0024] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of description, the cross-sectional views showing the device structure will be locally enlarged without a general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0025] To make the objectives, technical solutions, and advantages of the present utility model clearer, the embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] The present utility model provides a novel hard film removal and separation process device. By changing the flocculation sedimentation tank and the media filter in the traditional process flow and replacing them with high-throughput, anti-pollution, acid and alkali resistant microfiltration membranes, the process chain length can be shortened, the floor area can be reduced, the investment can be lowered, the produced water can be stable, the turbidity can be low, the chemical dosage can be small, and the operation cost can be low.

[0027] Figure 1 - Figure 2 Shown is a schematic structural diagram of an embodiment of a novel hard film removal and separation process device of the present utility model. Please refer to Figure 1 - Figure 2 In this embodiment, a novel hard film removal and separation process device, its main part includes a lime water tank 100, a conical reactor 200, a microfiltration filter 300, and a soft water tank 400.

[0028] The lime water tank 100 sends lime water into the conical reactor 200 through a dosing pump 120. Specifically, the water outlet of the lime water tank 100 is connected to the dosing pump 120. In this embodiment, the inlet of the lime water tank 100 is connected to the incoming boundary area lime water 110. A dosing inlet valve 121 is provided between the inlet of the dosing pump 120 and the water outlet of the lime water tank 100, and a dosing outlet valve 122 is provided between the outlet of the dosing pump 120 and the medicine inlet of the conical reactor 200;

[0029] The conical reactor 200 mixes hard water and lime water, and the generated slag sinks to the bottom and is discharged into the slag pool 221 by opening the reactor slag discharge valve 220. The reactor produced water pump 230 sends the reacted water into the microfiltration filter 300. Specifically, the medicine inlet of the conical reactor 200 is connected to the dosing pump 120, and the water outlet of the conical reactor 200 is connected to the reactor produced water pump 230. In this embodiment, the water inlet of the conical reactor 200 is connected to the hard water incoming boundary area pipeline 210. A reactor slag discharge valve 220 is provided at the bottom of the conical reactor 200. The reactor slag discharge valve 220 is connected to the slag pool 221 through a pipeline. A reactor produced water inlet valve 231 is provided between the water outlet of the conical reactor 200 and the reactor produced water pump 230, and a reactor produced water valve 232 is provided between the reactor produced water pump 230 and the microfiltration filter 300;

[0030] The lower PTFE microfiltration membrane 330 of the microfiltration filter 300 cooperates with the upper layer to achieve double-layer filtration. The design of the sealing buckle 340 facilitates the opening of the upper cover 310 and the lower cover 320 to clean the PTFE microfiltration membrane 330, which can be recycled and cost-saving. Specifically, the microfiltration filter 300 is connected to the reactor product water pump 230. In this embodiment, PTFE microfiltration membranes 330 are respectively arranged on the upper layer and the lower layer of the microfiltration filter 300. The upper cover 310 and the lower cover 320 are respectively arranged at the top and the bottom of the microfiltration filter 300. A purified water connector 311 is arranged at the top of the upper cover 310. A slag discharge port 322 is arranged at the bottom of the lower cover 320. The slag discharge port 322 is connected to a microfiltration slag discharge valve 301. A water inlet connector 321 is arranged on the side wall of the lower cover 320. The water inlet connector 321 is connected to the reactor product water valve 232 through a pipeline. Sealing buckles 340 are respectively arranged between the upper cover 310 and the lower cover 320 and the microfiltration filter 300;

[0031] The soft water tank 400 stores the treated water and outputs it for use through the soft water pump 410. Specifically, the soft water tank 400 is connected to the microfiltration filter 300. The drain port of the soft water tank 400 is connected to the soft water pump 410. In this embodiment, a soft water inlet valve 411 is arranged between the drain port of the soft water tank 400 and the soft water pump 410. The outlet of the soft water pump 410 is connected to a soft water output pipeline 412.

[0032] Combined Figure 1 - Figure 2 In this embodiment, a new type of hard film removal and separation process device is as follows. The lime water is sent into the conical reactor 200 through the dosing pump 120. The conical reactor 200 mixes the hard water with the lime water, and the generated slag sinks to the bottom. The reactor slag discharge valve 220 is opened to discharge it into the slag pool 221. The reactor product water pump 230 sends the reacted water into the microfiltration filter 300. The lower PTFE microfiltration membrane 330 of the microfiltration filter 300 cooperates with the upper layer to achieve double-layer filtration. The design of the sealing buckle 340 facilitates the opening of the upper cover 310 and the lower cover 320 to clean the PTFE microfiltration membrane 330, which can be recycled and cost-saving. The soft water tank 400 stores the treated water and outputs it for use through the soft water pump 410.

[0033] Although the present utility model has been described above with reference to the embodiments, various improvements can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present utility model can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.

Claims

1. A new device for the process of separating the dura mater, characterized in that, Including: A lime water tank (100), the water outlet of the lime water tank (100) is connected to a chemical dosing pump (120); A conical reactor (200), the chemical inlet of the conical reactor (200) is connected to the chemical dosing pump (120), and the water outlet of the conical reactor (200) is connected to a reactor product water pump (230); A microfiltration filter (300), the microfiltration filter (300) is connected to the reactor product water pump (230); A soft water tank (400), the soft water tank (400) is connected to the microfiltration filter (300), and the drain outlet of the soft water tank (400) is connected to a soft water pump (410).

2. The novel device for separating dura mater according to claim 1, characterized in that, The inlet of the lime water tank (100) is fed with incoming lime water in the boundary area (110). A chemical dosing inlet valve (121) is arranged between the inlet of the chemical dosing pump (120) and the water outlet of the lime water tank (100), and a chemical dosing outlet valve (122) is arranged between the outlet of the chemical dosing pump (120) and the chemical inlet of the conical reactor (200).

3. A novel device for the process of separating the dura mater, according to claim 2, characterized in that, The inlet of the conical reactor (200) is connected to a hard water incoming pipeline in the boundary area (210). A reactor slag discharge valve (220) is arranged at the bottom of the conical reactor (200), and the reactor slag discharge valve (220) is connected to a slag pool (221) through a pipeline. A reactor product water inlet valve (231) is arranged between the water outlet of the conical reactor (200) and the reactor product water pump (230), and a reactor product water valve (232) is arranged between the reactor product water pump (230) and the microfiltration filter (300).

4. A novel device for separating dura mater according to claim 3, characterized in that, PTFE microfiltration membranes (330) are respectively arranged on the upper layer and the lower layer of the microfiltration filter (300). An upper cover (310) and a lower cover (320) are respectively arranged on the top and the bottom of the microfiltration filter (300). A purified water connector (311) is arranged on the top of the upper cover (310), and a slag discharge port (322) is arranged on the bottom of the lower cover (320). The slag discharge port (322) is connected to a microfiltration slag discharge valve (301). A water inlet connector (321) is arranged on the side wall of the lower cover (320), and the water inlet connector (321) is connected to the reactor product water valve (232) through a pipeline. Sealing buckles (340) are respectively arranged between the upper cover (310) and the lower cover (320) and the microfiltration filter (300).

5. A novel device for the process of separating the dura mater, according to claim 4, wherein A soft water inlet valve (411) is arranged between the drain outlet of the soft water tank (400) and the soft water pump (410), and the outlet of the soft water pump (410) is connected to a soft water output pipeline (412).