Emulsion matrix thickness automatic adjusting device
Through the automatic adjustment device of emulsified matrix thickness, the height adjustment component and sensor are used to realize automatic control of the emulsified matrix thickness, solving the problem of insufficient manual adjustment accuracy and improving product stability and production efficiency.
Patent Information
- Application Number
- CN202422174482.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the production of existing emulsified matrix, manual adjustment of the emulsified matrix thickness is insufficient, cumbersome and time-consuming, which affects product stability and production efficiency.
The automatic adjustment device for the thickness of the emulsified matrix is adopted, including a height adjustment component, a control module and a sensor, and the lifting and lowering of the pressure drum is controlled through electrical signals to achieve automatic adjustment of the thickness of the emulsified matrix.
Improve the adjustment accuracy of the thickness of the emulsified matrix, ensure product consistency and stability, reduce human errors, and improve production efficiency.
Smart Images
Figure CN223176031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion matrix production, in particular to an automatic thickness adjusting device for emulsion matrix. Background Art
[0002] In the production of emulsion matrix, since the emulsion matrix has a high temperature when it is just discharged from the emulsifier, in order to effectively control its temperature to meet the requirements of subsequent processes or storage conditions, the emulsion matrix is usually first rolled into thin sheets by mechanical means, and then cooled in an immersion cooling tank while being transported to a designated position by an immersion cooling belt to ensure that the emulsion matrix can be cooled to the required temperature range.
[0003] Since the thickness of the emulsion matrix after rolling directly affects its cooling efficiency and the quality of the final product. For example, a thicker emulsion matrix layer may lead to uneven cooling and it is difficult to quickly reduce the internal temperature, while a thinner layer may affect its physical properties due to excessive cooling. To adjust the thickness of the emulsion matrix, a lead screw mechanism is provided on the existing pressing roller, and the operator manually adjusts the height of the pressing roller, thereby changing the distance between the pressing roller and the surface of the immersion cooling belt to control the thickness of the emulsion matrix after being compacted. However, this manual adjustment method has many limitations. First, manual adjustment often depends on the experience and intuition of the operator and it is difficult to achieve high-precision thickness control, so the error range of the emulsion matrix thickness is relatively large, affecting the stability and consistency of the product. Second, the manual adjustment process is cumbersome and time-consuming, resulting in low overall production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an automatic thickness adjusting device for emulsion matrix to solve one or more technical problems in the above background art.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] An automatic thickness adjusting device for emulsion matrix, comprising a machine table, an immersion cooling conveyor belt, a pressing component and a control module. The immersion cooling conveyor belt is arranged in the immersion cooling tank, the pressing component is arranged above the immersion cooling conveyor belt, the pressing component includes a fixed table, a roller bracket, a pressing roller and a height adjusting component. The fixed table is arranged on the machine table, the pressing roller is rotatably connected to the roller bracket, the height adjusting component is arranged on the fixed table, the output end of the control module is electrically connected to the height adjusting component, and the height adjusting component is used to drive the pressing roller to move up and down according to the electrical signal received from the control module, so as to adjust the vertical distance between the pressing roller and the immersion cooling conveyor belt.
[0007] Preferably, the height adjustment assembly includes an adjustment cylinder and an electro-hydraulic proportional valve. The adjustment cylinder and the electro-hydraulic proportional valve are both arranged on the fixed table. The telescopic end of the adjustment cylinder is connected to the roller bracket, the air inlet end of the adjustment cylinder is connected to the air outlet end of the electro-hydraulic proportional valve, and the air inlet end of the electro-hydraulic proportional valve is connected with an air inlet pipe.
[0008] Preferably, the height adjustment assembly further includes a sensor bracket and a first laser distance sensor. The sensor bracket is arranged on one side of the roller bracket. The first laser distance sensor is electrically connected to the input end of the control module. The first laser distance sensor is used for detecting the vertical distance between the roller bracket and the surface of the immersion cooling conveyor belt.
[0009] Preferably, the height adjustment assembly further includes a second laser distance sensor. The second laser distance sensor is arranged on the sensor bracket. The second laser distance sensor and the first laser distance sensor are arranged left and right. The second laser distance sensor is electrically connected to the input end of the control module. The second laser distance sensor is used for detecting the vertical distance between the medicine pressing roller and the surface of the emulsified matrix conveyed on the immersion cooling conveyor belt.
[0010] Preferably, an immersion cooling tank is arranged on the machine table, and the immersion cooling conveyor belt is arranged in the immersion cooling tank.
[0011] Preferably, the medicine pressing assembly further includes a roller motor. The roller motor is arranged on the roller bracket, and the rotating shaft end of the roller motor is connected to one end of the medicine pressing roller.
[0012] Preferably, it further includes a fine emulsifier. The machine table is arranged on one side of the fine emulsifier, and the starting end of the immersion cooling conveyor belt is connected to the output end of the fine emulsifier.
[0013] The beneficial effects of the present utility model are as follows: By setting the height adjustment assembly to adjust the vertical distance between the medicine pressing roller and the immersion cooling conveyor belt, the thickness of the emulsified matrix can be adjusted, the adjustment accuracy of the thickness of the emulsified matrix can be improved, the consistency and stability of the product can be ensured, and the high-quality production requirements can be met; compared with the prior art, the control module and the height adjustment assembly can realize the automatic adjustment of the thickness of the emulsified matrix, eliminate the errors caused by human factors, reduce the labor intensity of the operators, and improve the production efficiency. Description of the Drawings
[0014] The drawings further illustrate the present utility model, but the content in the drawings does not constitute any limitation to the present utility model.
[0015] Figure 1 is the overall structural schematic diagram of one embodiment of the present utility model;
[0016] Figure 2 It is a top view structural schematic diagram of one embodiment of the present utility model;
[0017] Figure 3 It is a structural schematic diagram of the tablet pressing assembly of one embodiment of the present utility model;
[0018] Figure 4 It is a schematic diagram of the sensor detection principle of one embodiment of the present utility model.
[0019] Wherein: machine table 1, immersion cooling conveyor belt 2, fixed table 3, roller bracket 4, tablet pressing roller 5, adjusting air cylinder 6, electro-hydraulic proportional valve 7, sensor bracket 8, first laser distance sensor 9, second laser distance sensor 10, immersion cooling tank 11, fine emulsifier 12, emulsifying matrix 13. Specific embodiments
[0020] The technical solution of the present utility model will be further described below in conjunction with the drawings and through specific embodiments.
[0021] An automatic adjusting device for the thickness of the emulsifying matrix in this embodiment, referring to the attached Figures 1-3 , includes a machine table 1, an immersion cooling conveyor belt 2, a tablet pressing assembly and a control module. The immersion cooling conveyor belt 2 is arranged in the immersion cooling tank 11. The tablet pressing assembly is arranged above the immersion cooling conveyor belt 2. The tablet pressing assembly includes a fixed table 3, a roller bracket 4, a tablet pressing roller 5 and a height adjusting assembly. The fixed table 3 is arranged on the machine table 1. The tablet pressing roller 5 is rotatably connected to the roller bracket 4. The height adjusting assembly is arranged on the fixed table 3. The output end of the control module is electrically connected to the height adjusting assembly. The height adjusting assembly is used to drive the tablet pressing roller 5 to move up and down according to the electrical signal received from the control module, so as to adjust the vertical distance between the tablet pressing roller 5 and the immersion cooling conveyor belt 2.
[0022] By setting the height adjusting assembly to adjust the vertical distance between the tablet pressing roller 5 and the immersion cooling conveyor belt 2, the adjustment of the thickness of the emulsifying matrix is realized, the adjustment accuracy of the thickness of the emulsifying matrix is improved, the consistency and stability of the product are ensured, and the high-quality production requirements are met; compared with the prior art, the use of the control module and the height adjusting assembly can realize the automatic adjustment of the thickness of the emulsifying matrix, eliminate the errors caused by human factors, reduce the labor intensity of the operators, and improve the production efficiency.
[0023] Preferably, the height adjustment assembly includes an adjustment cylinder 6 and an electro-hydraulic proportional valve 7. The adjustment cylinder 6 and the electro-hydraulic proportional valve 7 are both arranged on the fixed table 3. The telescopic end of the adjustment cylinder 6 is connected to the roller bracket 4, the air inlet end of the adjustment cylinder 6 is connected to the air outlet end of the electro-hydraulic proportional valve 7, the air inlet end of the electro-hydraulic proportional valve 7 is connected with an air inlet pipe, and the air inlet pipe is used to be connected with an external air compressor. The control end of the electro-hydraulic proportional valve 7 is electrically connected to the output end of the control module. The adjustment cylinder 6 is used as the actuator for height adjustment, and the telescopic end of the adjustment cylinder 6 is connected to the roller bracket 4. Thus, the pressing medicine roller 5 is driven to rise and fall through the telescopic movement of the cylinder, so as to realize the adjustment of the vertical distance between the pressing medicine roller 5 and the immersion cooling conveyor belt 2. The air outlet end of the electro-hydraulic proportional valve 7 is connected to the air inlet end of the adjustment cylinder 6. By receiving the signal of the control module, the output pressure or flow rate of the electro-hydraulic proportional valve 7 is adjusted to realize the control of the extension amount of the adjustment cylinder 6, so as to realize the adjustment of the vertical distance between the pressing medicine roller 5 and the immersion cooling conveyor belt 2, and further realize the adjustment of the thickness of the emulsified matrix, ensuring that the thickness of the emulsified matrix meets the requirements.
[0024] In some other embodiments, the height adjustment assembly may also adopt a linear module. The linear module is vertically arranged on the fixed table 3, the roller bracket 4 is connected to the movable end of the linear module, and the output end of the control module is connected to the control end of the linear module. The pressing medicine roller 5 is driven to rise and fall through the linear module.
[0025] Preferably, an immersion cooling tank 11 is formed on the machine table 1, and the immersion cooling conveyor belt 2 is arranged in the immersion cooling tank 11. By arranging the immersion cooling conveyor belt 2 in the immersion cooling tank 11, while the emulsified matrix 13 is conveyed by the immersion cooling conveyor belt 2, it is cooled in the immersion cooling tank 11 to meet the temperature requirements of subsequent processes.
[0026] Preferably, referring to the appendix Figure 4 , the height adjustment assembly further includes a sensor bracket 8 and a first laser distance sensor 9. The sensor bracket 8 is arranged on one side of the roller bracket 4, and the first laser distance sensor 9 is used to detect the vertical distance H between the roller bracket 4 and the surface of the immersion cooling conveyor belt 2. By setting the first laser sensor, the real-time detection of the current distance between the pressing medicine roller 5 and the immersion cooling conveyor belt 2 is realized.
[0027] Further, the height adjustment assembly further includes a second laser distance sensor 10. The second laser distance sensor 10 is arranged on the sensor bracket 8. The second laser distance sensor 10 and the first laser distance sensor 9 are arranged horizontally. Both the first laser distance sensor 9 and the second laser distance sensor 10 are electrically connected to the input end of the control module. The second laser distance sensor 10 is used to detect the vertical distance h between the pressing roller 5 and the surface of the emulsified matrix 13 conveyed on the immersion cooling conveyor belt 2. By setting the first laser sensor, the real-time detection of the distance between the current pressing roller 5 and the surface of the emulsified matrix 13 conveyed on the immersion cooling conveyor belt 2 is realized. Thus, through the real-time feedback of the first laser distance sensor 9 and the second laser distance sensor 10, the height of the pressing roller 5 and the thickness of the conveyed emulsified matrix 13 are obtained, and the corresponding height adjustment can be performed accordingly, improving the thickness consistency of the product.
[0028] Further, the height adjustment assembly further includes an infrared temperature detector and a temperature sensor. The infrared temperature detector is arranged on the machine table 1, and the detection probe of the infrared temperature detector is arranged towards the end of the immersion cooling conveyor belt 2. Both the infrared temperature detector and the temperature sensor are electrically connected to the input end of the control module, and are used to obtain the temperature of the emulsified matrix 13 conveyed to the end of the immersion cooling conveyor belt 2. The temperature sensor is arranged in the immersion cooling tank 11 and is used to obtain the immersion cooling temperature. Thus, by adding the infrared temperature detector and the temperature sensor, the automatic adjustment of the temperature of the immersion cooling tank 11 and the height of the pressing roller 5 can be realized according to the real-time feedback of each sensor, ensuring that the produced emulsified matrix always meets the temperature requirements.
[0029] Preferably, the pressing assembly further includes a roller motor. The roller motor is arranged on the roller bracket 4, and the rotating shaft end of the roller motor is connected to one end of the pressing roller 5. By driving the rotation of the pressing roller 5 by the roller motor, the rolling of the emulsified matrix is realized.
[0030] Preferably, it further includes a fine emulsifier 12. The machine table 1 is arranged on one side of the fine emulsifier 12, and the starting end of the immersion cooling conveyor belt 2 is connected to the output end of the fine emulsifier 12. By connecting the starting end of the immersion cooling conveyor belt 2 to the output end of the fine emulsifier 12, after the emulsified matrix is discharged from the fine emulsifier 12, it immediately enters the immersion cooling conveyor belt 2, realizing the actions of cooling and conveying.
[0031] The technical principle of the present invention has been described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be construed in any way as a limitation on the protection scope of the present invention. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative labor, and these embodiments will fall within the protection scope of the present invention.
Claims
1. An automatic thickness adjustment device for an emulsifying matrix, characterized in that, It includes a machine platform, a sub-cooling conveyor belt, a medicine pressing assembly and a control module. The sub-cooling conveyor belt is arranged inside the machine platform. The medicine pressing assembly is arranged above the sub-cooling conveyor belt. The medicine pressing assembly includes a fixed platform, a roller bracket, a medicine pressing roller and a height adjustment assembly. The fixed platform is arranged on the machine platform. The medicine pressing roller is rotatably connected to the roller bracket. The height adjustment assembly is arranged on the fixed platform. The output end of the control module is electrically connected to the height adjustment assembly. The height adjustment assembly is used to drive the medicine pressing roller to move up and down according to the electrical signal received from the control module, so as to adjust the vertical distance between the medicine pressing roller and the sub-cooling conveyor belt.
2. The automatic emulsifying matrix thickness adjusting device according to claim 1, characterized in that, The height adjustment assembly includes an adjustment cylinder and an electro-hydraulic proportional valve. Both the adjustment cylinder and the electro-hydraulic proportional valve are arranged on the fixed platform. The telescopic end of the adjustment cylinder is connected to the roller bracket. The air inlet end of the adjustment cylinder is connected to the air outlet end of the electro-hydraulic proportional valve. The air inlet end of the electro-hydraulic proportional valve is connected with an air inlet pipe.
3. The automatic thickness adjustment device for an emulsifying matrix according to claim 1, wherein The height adjustment assembly further includes a sensor bracket and a first laser distance sensor. The sensor bracket is arranged on one side of the roller bracket. The first laser distance sensor is electrically connected to the input end of the control module. The first laser distance sensor is used to detect the vertical distance between the roller bracket and the surface of the sub-cooling conveyor belt.
4. The automatic emulsifying matrix thickness adjusting device according to claim 3, characterized in that, The height adjustment assembly further includes a second laser distance sensor. The second laser distance sensor is arranged on the sensor bracket. The second laser distance sensor and the first laser distance sensor are arranged left and right. The second laser distance sensor is electrically connected to the input end of the control module. The second laser distance sensor is used to detect the vertical distance between the medicine pressing roller and the surface of the emulsified matrix conveyed on the sub-cooling conveyor belt.
5. An automatic emulsifying matrix thickness adjusting device according to claim 1, characterized in that, An immersion cooling tank is arranged on the machine platform. The sub-cooling conveyor belt is arranged inside the immersion cooling tank.
6. The automatic emulsifying matrix thickness adjusting device according to claim 1, characterized in that, The medicine pressing assembly further includes a roller motor. The roller motor is arranged on the roller bracket. The shaft end of the roller motor is connected to one end of the medicine pressing roller.
7. An automatic adjustment device for the thickness of an emulsified matrix according to claim 1, characterized in that, It further includes a fine emulsifier. The machine platform is arranged on one side of the fine emulsifier. The starting end of the sub-cooling conveyor belt is connected to the output end of the fine emulsifier.