Cleaning device for metal wires, wire feeding device and coating machine
By designing a cleaning device for wire materials, using oil-absorbing materials and filter mesh structure to remove oil stains and solid impurities on the surface of wire materials, the cleanliness of wire materials is solved, production costs are reduced, and high costs of building large clean spaces are avoided.
Patent Information
- Application Number
- CN202421434892.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, the surface cleanliness of metal wire materials leads to poor film formation effects of vacuum evaporation technology, and the construction of large clean space requires huge capital investment and complex facilities construction, which is relatively expensive.
A cleaning device for metal wire material is designed, including a shell, an oil removal part and a dust removal part. The oil removal part is composed of an oil absorption material and a sponge filter mesh structure. The dust removal part is composed of a metal filter mesh and a sponge filter mesh structure to remove oil stains through the oil absorption material, and the sponge filter mesh and metal filter mesh structure remove solid impurities to reduce production costs.
The surface cleanliness of wire materials has been improved, production costs have been reduced, and huge capital investment and complex facilities have been avoided.
Smart Images
Figure CN223176175U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal wire surface cleaning, and in particular, to a cleaning device for metal wires, a wire feeding device and a coating machine. Background Art
[0002] The cleanliness of metal wires is an important factor affecting the film forming effect of vacuum evaporation technology. Oil stains, dust or other impurities on the wire surface will affect the appearance, electrical properties, etc. of the film. At present, the cleanliness problem of metal wires mainly comes from two aspects: Firstly, wire manufacturers may lack effective surface cleaning processes during manufacturing, resulting in industrial oil stains remaining on the wire surface; Secondly, environmental pollution in coating production plants, such as airborne dust.
[0003] At present, in order to improve the surface cleanliness of metal wires, generally, a large clean space is built to improve the overall environmental cleanliness. However, due to the huge size of evaporation equipment, building the corresponding clean space requires huge capital investment and complex facility construction, resulting in high costs. Summary of the Utility Model
[0004] The main purpose of the utility model is to provide a cleaning device for metal wires, a wire feeding device and a coating machine, which can solve the problem that when improving the surface cleanliness of metal wires by the existing method, due to the huge size of evaporation equipment, building the corresponding clean space requires huge capital investment and complex facility construction, resulting in high costs.
[0005] To achieve the above purpose, according to one aspect of the utility model, a cleaning device for metal wires is provided, including: a housing, the housing includes a receiving cavity and an inlet and an outlet communicating with the receiving cavity; an oil removal part; and a dust removal part, the oil removal part and the dust removal part are arranged in the receiving cavity in sequence along the conveying direction of the metal wire, the oil removal part includes an oil absorption material, and the dust removal part is used to remove solid impurities on the surface of the metal wire.
[0006] Further, the dust removal part includes a sponge filter structure and a metal filter structure, and the sponge filter structure and the metal filter structure are arranged in sequence along the conveying direction of the metal wire.
[0007] Further, the dust removal part includes a sponge filter structure and a metal filter structure, and the metal filter structure and the sponge filter structure are arranged in sequence along the conveying direction of the metal wire.
[0008] Further, the sponge filter structure is made of resin fiber or asbestos fiber, and the metal filter structure is made of one or more of aluminum wire, copper wire, and stainless steel wire.
[0009] Further, the oil absorption material includes oil absorption particles, the oil absorption particles include one or more of activated carbon, calcium carbonate, magnesium oxide, and silicon oxide, and the particle size of the oil absorption particles ranges from 0.01 μm to 1000 μm.
[0010] Further, the oil removal part further includes a first box body, the cleaning device for metal wire further includes a second box body, the inner cavities of the first box body and the second box body are both communicated with the accommodation cavity, the inlet of the first box body is communicated with the inlet of the housing, the outlet of the first box body is communicated with the inlet of the second box body, the outlet of the second box body is communicated with the outlet of the housing, the oil absorption material is arranged in the inner cavity of the first box body, and the dust removal part is arranged in the inner cavity of the second box body.
[0011] Further, the oil removal part further includes a first box body, the cleaning device for metal wire further includes a second box body and a third box body, the inner cavities of the first box body, the second box body, and the third box body are all communicated with the accommodation cavity, the dust removal part includes a sponge filter structure and a metal filter structure, the inlet of the first box body is communicated with the inlet of the housing, the outlet of the first box body is communicated with the inlet of the second box body, the outlet of the second box body is communicated with the inlet of the third box body, the outlet of the third box body is communicated with the outlet of the housing, the inner cavity of one of the second box body and the third box body is provided with the sponge filter structure, and the inner cavity of the other of the second box body and the third box body is provided with the metal filter structure.
[0012] Further, a first wire feeding section is arranged at the inlet of the first box body, one end of the first wire feeding section far away from the second box body extends out of the accommodation cavity, a second wire feeding section is arranged at the outlet of the first box body, a third wire feeding section is arranged at the inlet of the second box body, the second wire feeding section and the third wire feeding section are arranged correspondingly, a fourth wire feeding section is arranged at the outlet of the second box body, a fifth wire feeding section is arranged at the inlet of the third box body, the fourth wire feeding section and the fifth wire feeding section are arranged correspondingly, a sixth wire feeding section is arranged at the outlet of the third box body, and one end of the sixth wire feeding section far away from the second box body extends out of the outlet of the housing.
[0013] According to another aspect of the present invention, a wire feeding device is provided, including: the above-mentioned cleaning device for metal wire; a wire feeding assembly for feeding the metal wire, and the cleaning device for metal wire is installed on the conveying path of the metal wire.
[0014] According to another aspect of the present invention, a coating machine is provided, including: the above-mentioned wire feeding device.
[0015] Applying the technical solution of the present utility model, there are provided a housing, an oil removal part and a dust removal part. The metal wire is inserted into the accommodation cavity through the inlet of the housing. The metal wire entering the accommodation cavity first passes through the oil removal part, and the oil stain on the outer surface of the metal wire is removed clean by the oil absorption material. Then the metal wire reaches the location of the dust removal part, and the dust removal part can remove the solid impurities on the surface of the metal wire. Through the above arrangement, the surface cleanliness of the metal wire can be ensured. Moreover, compared with the existing technology for building a clean space, the cleaning device for metal wire of the present application has a lower cost, does not require huge capital investment and complex facility construction, and can reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings forming a part of this specification are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the attached
[0017] In the figures:
[0018] Figure 1 shows a schematic structural diagram of the cleaning device for metal wire according to an embodiment of the present utility model;
[0019] Figure 2 shows a schematic structural diagram of the wire feeding device according to an embodiment of the present utility model.
[0020] Among them, the above-mentioned accompanying drawings include the following reference numerals:
[0021] 10, housing; 20, oil removal part; 21, first box body; 22, first wire feeding section; 23, second wire feeding section; 31, second box body; 311, third wire feeding section; 312, fourth wire feeding section; 32, third box body; 321, fifth wire feeding section; 322, sixth wire feeding section; 40, cleaning device for metal wire; 50, metal wire; 60, wire feeding assembly; 61, wire feeding disc; 62, wire feeding wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] As Figure 1 shown, the present utility model provides a cleaning device for metal wire. The cleaning device for metal wire 40 includes: a housing 10, the housing 10 includes an accommodation cavity and an inlet and an outlet communicating with the accommodation cavity; an oil removal part 20; and a dust removal part. The oil removal part 20 and the dust removal part are arranged in sequence along the conveying direction of the metal wire 50 in the accommodation cavity. The oil removal part 20 includes an oil absorption material, and the dust removal part is used to remove the solid impurities on the surface of the metal wire 50.
[0024] In this embodiment, the wire material 50 passes through the inlet of the housing 10 and enters the accommodation cavity. The wire material 50 entering the accommodation cavity first passes through the degreasing part 20. The degreasing part 20 includes an oil-absorbing material, and the oil on the outer surface of the wire material 50 is removed cleanly by the oil-absorbing material. Then the wire material 50 reaches the location of the dust-removing part, and the dust-removing part can remove the solid impurities on the surface of the wire material 50 cleanly. Through the above settings, the surface cleanliness of the wire material 50 can be ensured. Moreover, compared with the existing technology for building a clean space, the cleaning device 40 for wire materials of the present application has a lower cost, does not require huge capital investment and complex facility construction, and can reduce production costs.
[0025] In an embodiment of the present utility model, the dust-removing part includes a sponge filter structure and a metal filter structure, and the sponge filter structure and the metal filter structure are arranged in sequence along the conveying direction of the wire material 50.
[0026] In this embodiment, the wire material 50 passes through the sponge filter structure and the metal filter structure in sequence. The settings of the sponge filter structure and the metal filter structure can achieve double filtration of the wire material 50 to clean the solid impurities on the surface of the wire material 50, thereby ensuring the surface cleanliness of the wire material 50.
[0027] In an embodiment of the present utility model, the dust-removing part includes a sponge filter structure and a metal filter structure, and the metal filter structure and the sponge filter structure are arranged in sequence along the conveying direction of the wire material 50.
[0028] In this embodiment, the wire material 50 passes through the metal filter structure and the sponge filter structure in sequence. The settings of the metal filter structure and the sponge filter structure can achieve double filtration of the wire material 50 to clean the solid impurities on the surface of the wire material 50, thereby ensuring the surface cleanliness of the wire material 50.
[0029] In an embodiment of the present utility model, the sponge filter structure is made of resin fiber or asbestos fiber, and the metal filter structure is made of one or more of aluminum wire, copper wire, and stainless steel wire.
[0030] In this embodiment, since the sponge filter structure is made of resin fiber or asbestos fiber, the sponge filter structure is relatively soft and has a certain elasticity, which can avoid scratching the surface of the wire material 50 during the process of removing solid impurities. The metal filter structure is made of one or more of aluminum wire, copper wire, and stainless steel wire. Compared with the sponge filter structure, the metal filter structure has a greater hardness and can remove the relatively stubborn solid impurities on the surface of the wire material 50.
[0031] In an embodiment, the sponge filter structure is woven or pressed from resin fiber or asbestos fiber.
[0032] In one embodiment, the metal filter structure is woven or pressed from one or more of aluminum wire, copper wire, and stainless steel wire, wherein the diameter of the aluminum wire, copper wire, and stainless steel wire ranges from 1 μm to 100 μm.
[0033] In one embodiment of the present utility model, the oil-absorbing material includes oil-absorbing particles, and the oil-absorbing particles include one or more of activated carbon, calcium carbonate, magnesium oxide, and silicon oxide. The particle size of the oil-absorbing particles ranges from 0.01 μm to 1000 μm.
[0034] In this embodiment, there are multiple oil-absorbing particles, and the oil-absorbing particles include one or more of activated carbon, calcium carbonate, magnesium oxide, and silicon oxide. Through the above arrangement, the oil on the surface of the metal wire 50 can be removed. The particle size of the oil-absorbing particles ranges from 0.01 μm to 1000 μm, which can ensure the oil removal effect of the oil-absorbing particles on the surface of the metal wire 50.
[0035] As Figure 1 shown, in one embodiment of the present utility model, the oil-removing part 20 further includes a first box body 21, and the cleaning device 40 for metal wire further includes a second box body 31. The inner cavities of the first box body 21 and the second box body 31 are both communicated with the accommodating cavity. The inlet of the first box body 21 is communicated with the inlet of the housing 10, the outlet of the first box body 21 is communicated with the inlet of the second box body 31, the outlet of the second box body 31 is communicated with the outlet of the housing 10, the oil-absorbing material is arranged in the inner cavity of the first box body 21, and the dust-removing part is arranged in the inner cavity of the second box body 31.
[0036] In this embodiment, after the metal wire 50 sequentially enters the inner cavity of the first box body 21 through the inlet of the housing 10 and the inlet of the first box body 21, the oil on the outer surface of the metal wire 50 is completely removed by the oil-absorbing material. Then, the metal wire 50 passes through the outlet of the first box body 21 and enters the inner cavity of the second box body 31 through the inlet of the second box body 31. The solid impurities on the surface of the metal wire 50 can be completely removed by the dust-removing part. Finally, the metal wire 50 passes through the outlet of the second box body 31 and the outlet of the housing 10 in sequence.
[0037] It should be noted that the oil-absorbing particles are filled in the inner cavity of the first box body 21. After being used for a period of time, the oil-absorbing particles need to be replaced to ensure the oil absorption effect.
[0038] As Figure 1As shown in the figure, in an embodiment of the present utility model, the oil removal part 20 further includes a first box body 21, the cleaning device 40 for metal wire materials further includes a second box body 31 and a third box body 32. The inner cavities of the first box body 21, the second box body 31 and the third box body 32 are all communicated with the accommodation cavity. The dust removal part includes a sponge filter structure and a metal filter structure. The inlet of the first box body 21 is communicated with the inlet of the housing 10, the outlet of the first box body 21 is communicated with the inlet of the second box body 31, the outlet of the second box body 31 is communicated with the inlet of the third box body 32, and the outlet of the third box body 32 is communicated with the outlet of the housing 10. A sponge filter structure is arranged in the inner cavity of one of the second box body 31 and the third box body 32, and a metal filter structure is arranged in the inner cavity of the other of the second box body 31 and the third box body 32.
[0039] In this embodiment, after the metal wire material 50 sequentially enters the inner cavity of the first box body 21 through the inlet of the housing 10 and the inlet of the first box body 21, the oil on the outer surface of the metal wire material 50 is removed clean by the oil-absorbing material. Then, after the metal wire material 50 passes out of the outlet of the first box body 21 and passes through the inlet of the second box body 31 into the inner cavity of the second box body 31, and then passes out of the outlet of the second box body 31 and passes through the inlet of the third box body 32 into the inner cavity of the third box body 32, the solid impurities on the surface of the metal wire material 50 are removed clean by the sponge filter structure and the metal filter structure. Finally, the metal wire material 50 passes out of the housing 10 through the outlet of the third box body 32 and the outlet of the housing 10 in sequence.
[0040] As Figure 1 shown in the figure, in an embodiment of the present utility model, a first wire guiding section 22 is arranged at the inlet of the first box body 21. One end of the first wire guiding section 22 away from the second box body 31 extends out of the accommodation cavity. A second wire guiding section 23 is arranged at the outlet of the first box body 21. A third wire guiding section 311 is arranged at the inlet of the second box body 31. The second wire guiding section 23 and the third wire guiding section 311 are arranged corresponding to each other. A fourth wire guiding section 312 is arranged at the outlet of the second box body 31. A fifth wire guiding section 321 is arranged at the inlet of the third box body 32. The fourth wire guiding section 312 and the fifth wire guiding section 321 are arranged corresponding to each other. A sixth wire guiding section 322 is arranged at the outlet of the third box body 32. One end of the sixth wire guiding section 322 away from the second box body 31 extends out of the outlet of the housing 10.
[0041] In this embodiment, the metal wire material 50 passes through the first wire guiding section 22 into the inner cavity of the first box body 21, and the oil on the outer surface of the metal wire material 50 is removed clean by the oil-absorbing material. Then, the metal wire material 50 passes through the second wire guiding section 23 and the third wire guiding section 311 in sequence and then enters the inner cavity of the second box body 31, and then passes through the fourth wire guiding section 312 and the fifth wire guiding section 321 and then enters the inner cavity of the third box body 32. The solid impurities on the surface of the metal wire material 50 are removed clean by the sponge filter structure and the metal filter structure. Finally, the metal wire material 50 passes out of the housing 10 through the sixth wire guiding section 322 in sequence.
[0042] As Figure 2 shown, according to another aspect of the present utility model, there is also provided a wire feeding device, including: the above-mentioned cleaning device 40 for metal wire materials; a wire feeding assembly 60 for feeding the metal wire material 50, and the cleaning device 40 for metal wire materials is installed on the conveying path of the metal wire material 50.
[0043] In this embodiment, the cleaning device 40 for metal wire materials of the wire feeding device has all the technical solutions and all the technical effects of the above-mentioned cleaning device 40 for metal wire materials, which will not be elaborated here.
[0044] As Figure 2 shown, in one embodiment, the wire feeding assembly 60 includes a wire feeding disk 61 and a wire feeding wheel 62. The metal wire material 50 is wound around the wire feeding disk 61. The wire feeding disk 61 is driven by a driving mechanism to rotate, and the wire feeding disk 61 controls the tension of the metal wire material 50 by rotation. The wire feeding wheel 62 is used to guide the metal wire material 50 to move along a specific path.
[0045] According to another aspect of the present utility model, there is provided a coating machine, including: the above-mentioned wire feeding device.
[0046] In this embodiment, the coating machine further includes an evaporation source. The specific structure of the evaporation source can adopt the existing technology, which will not be elaborated here. The cleaning device 40 for metal wire materials is arranged at the position before the metal wire material 50 enters the evaporation source. The wire feeding device of the coating machine has all the advantages of the above-mentioned wire feeding device, which will not be elaborated here.
[0047] From the above description, it can be seen that the above-mentioned embodiments of the present utility model achieve the following technical effects: there are a housing, an oil removal part and a dust removal part. The metal wire material passes through the inlet of the housing and penetrates into the accommodation cavity. The metal wire material entering the accommodation cavity first passes through the oil removal part, and the oil on the outer surface of the metal wire material is removed clean by the oil absorbing material. Then the metal wire material reaches the location of the dust removal part, and the dust removal part can remove the solid impurities on the surface of the metal wire material. Through the above settings, the surface cleanliness of the metal wire material can be ensured. Moreover, compared with the existing technology of building a clean space, the cleaning device for metal wire materials of the present application has a lower cost, does not require huge capital investment and complex facility construction, and can reduce production costs.
[0048] Obviously, the above-described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0050] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cleaning device for metal wire materials, characterized in that, Comprising: A housing (10), the housing (10) including a receiving cavity and an inlet and an outlet communicating with the receiving cavity; An oil removal part (20); and A dust removal part, the oil removal part (20) and the dust removal part are arranged in sequence in the receiving cavity along the conveying direction of the wire material (50), the oil removal part (20) includes an oil-absorbing material, and the dust removal part is used for removing solid impurities on the surface of the wire material (50); The oil removal part (20) further includes a first box body (21), the cleaning device (40) for wire materials further includes a second box body (31), the inner cavities of the first box body (21) and the second box body (31) communicate with the receiving cavity, the inlet of the first box body (21) communicates with the inlet of the housing (10), the outlet of the first box body (21) communicates with the inlet of the second box body (31), the outlet of the second box body (31) communicates with the outlet of the housing (10), the oil-absorbing material is arranged in the inner cavity of the first box body (21), and the dust removal part is arranged in the inner cavity of the second box body (31).
2. The wire material cleaning device according to claim 1, wherein The dust removal part includes a sponge filter structure and a metal filter structure, and the sponge filter structure and the metal filter structure are arranged in sequence along the conveying direction of the wire material (50).
3. The wire material cleaning device according to claim 1, characterized in that, The dust removal part includes a sponge filter structure and a metal filter structure, and the metal filter structure and the sponge filter structure are arranged in sequence along the conveying direction of the wire material (50).
4. The cleaning device for wire materials according to claim 2 or 3, characterized in that, The sponge filter structure is made of resin fiber or asbestos fiber.
5. A cleaning device for metal wire materials, characterized in that, Comprising: A housing (10), the housing (10) including a receiving cavity and an inlet and an outlet communicating with the receiving cavity; An oil removal part (20); and A dust removal part, the oil removal part (20) and the dust removal part are arranged in sequence in the receiving cavity along the conveying direction of the wire material (50), the oil removal part (20) includes an oil-absorbing material, and the dust removal part is used for removing solid impurities on the surface of the wire material (50); The oil removal part (20) further includes a first box body (21), the cleaning device (40) for wire materials further includes a second box body (31) and a third box body (32), the inner cavities of the first box body (21), the second box body (31) and the third box body (32) communicate with the receiving cavity, the dust removal part includes a sponge filter structure and a metal filter structure, the inlet of the first box body (21) communicates with the inlet of the housing (10), the outlet of the first box body (21) communicates with the inlet of the second box body (31), the outlet of the second box body (31) communicates with the inlet of the third box body (32), the outlet of the third box body (32) communicates with the outlet of the housing (10), the inner cavity of one of the second box body (31) and the third box body (32) is provided with the sponge filter structure, and the inner cavity of the other of the second box body (31) and the third box body (32) is provided with the metal filter structure.
6. The wire material cleaning device according to claim 5, characterized in that, At the inlet of the first box body (21), a first wire guiding section (22) is provided. One end of the first wire guiding section (22) away from the second box body (31) extends out of the accommodating cavity. At the outlet of the first box body (21), a second wire guiding section (23) is provided. At the inlet of the second box body (31), a third wire guiding section (311) is provided. The second wire guiding section (23) and the third wire guiding section (311) are arranged correspondingly. At the outlet of the second box body (31), a fourth wire guiding section (312) is provided. At the inlet of the third box body (32), a fifth wire guiding section (321) is provided. The fourth wire guiding section (312) and the fifth wire guiding section (321) are arranged correspondingly. At the outlet of the third box body (32), a sixth wire guiding section (322) is provided. One end of the sixth wire guiding section (322) away from the second box body (31) extends out of the outlet of the housing (10).
7. A wire feeding device, characterized in that, Comprising: The cleaning device (40) for wire materials as claimed in any one of claims 1 to 6; A wire feeding assembly (60) for feeding the wire material (50), and the cleaning device (40) for wire materials is installed on the conveying path of the wire material (50).
8. A coating machine, characterized in that, Comprising: The wire feeding device as claimed in claim 7.