Fabric crease-resistant treatment device
By introducing a transit module and a water circulation mechanism into the fabric anti-wrinkle treatment device, the problems of unsmooth link connections and high energy consumption in traditional devices are solved, and efficient and stable fabric anti-wrinkle treatment is achieved, which improves production efficiency and resource utilization.
Patent Information
- Application Number
- CN202421982629.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The connection between traditional fabric anti-wrinkle treatment devices is not smooth, it is difficult to maintain and consume high energy, resulting in low production efficiency and increased cost.
Design a fabric anti-wrinkle treatment device, including conveyor belt, wetting box, drying box, water circulation mechanism, transfer module, etc. By adding transfer module and water circulation mechanism, the production process is smoother and more continuous, and each component is independent and compact, which is convenient for maintenance and troubleshooting, recycling of waste heat and reuse.
Improve production efficiency, ensure the stability and consistency of product quality, reduce energy consumption, facilitate daily maintenance and troubleshooting, and reduce waste of water resources.
Smart Images

Figure CN223176399U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of anti-wrinkle devices, in particular to a fabric anti-wrinkle treatment device. Background Technique
[0002] In the textile industry, the anti-wrinkle treatment of fabrics has always been an important link. With the continuous improvement of people's requirements for the quality of clothing and home textiles, the anti-wrinkle performance of fabrics has become one of the key indicators for measuring product quality. In the past development process, the fabric anti-wrinkle treatment technology has evolved continuously. The early anti-wrinkle treatment methods mainly involved treating fabrics with chemical agents to change the structure and properties of fibers to achieve the anti-wrinkle effect. With the progress of technology, various mechanical treatment devices have gradually been applied to the fabric anti-wrinkle treatment process.
[0003] However, the working process design of traditional fabric anti-wrinkle treatment devices is not reasonable enough, and the connection between each link is not smooth enough, resulting in more waiting time for fabrics during the treatment process, reducing the overall treatment efficiency. During long-term operation, the complex structure is prone to failures, and it is difficult to troubleshoot and repair the failures, increasing the equipment maintenance cost and downtime, affecting the production progress. At the same time, some traditional anti-wrinkle treatment devices have high energy consumption and consume a large amount of electricity, water resources and chemical agents during operation, increasing the production cost of enterprises.
[0004] Therefore, aiming at the problems of unsmooth connection between each link, difficult maintenance and high energy consumption of the above-mentioned traditional fabric anti-wrinkle treatment devices, a fabric anti-wrinkle treatment device can be designed. By adding a transfer module and a water circulation mechanism, the entire production process can be made more smooth and continuous, thus significantly improving the production efficiency. At the same time, the product always maintains suitable production conditions during the transfer process between different machines, which helps to ensure the stability and consistency of product quality. Recover and reuse the generated waste heat to reduce the energy consumption of the entire device. Content of the Utility Model
[0005] In order to overcome the problems of unsmooth connection between each link, difficult maintenance and high energy consumption of traditional fabric anti-wrinkle treatment devices.
[0006] The technical solution of the utility model is as follows: A fabric anti-wrinkle treatment device, which includes a conveyor belt, a wetting box, a discharging box, a hot air blower, a drying box, a conveying component, a water circulation mechanism, a drying component, an output component, a wetting mechanism and a transfer module. The conveyor belt is installed outside the roller shaft with gears in the conveying component. A wetting mechanism capable of fully wetting the fabric is arranged in the wetting box. A drying component is arranged in the drying box with a heat insulation layer. A water circulation mechanism capable of circulating water vapor is arranged above the drying box. A transfer module for pre-treating the fabric is arranged on the right side of the wetting box and the drying box. There are two groups of left and right transfer modules, and an output component is arranged on the transfer module on the right side. A movable discharging box is arranged on the right side of the output component.
[0007] Preferably, by adding the transfer module and the water circulation mechanism, the entire production process becomes more smooth and continuous, thus significantly improving production efficiency. At the same time, the product always maintains suitable production conditions during the transfer between different machines, which helps to ensure the stability and consistency of product quality. The waste heat generated is recovered and reused, reducing the energy consumption of the entire device. The conveyor belt is driven by the gear roller shaft of the conveying component, and can stably and continuously convey the fabric, ensuring the smooth movement of the fabric during the entire treatment process. The wetting mechanism in the wetting box can quickly and evenly wet the fabric, preparing for the subsequent anti-wrinkle treatment. The drying component in the drying box can heat-treat the fabric, reshaping the fabric fibers at a certain temperature to achieve the anti-wrinkle effect. Each component works in sequence, realizing continuous operation and greatly improving the treatment efficiency. Each component is relatively independent and tightly connected, facilitating daily maintenance and troubleshooting.
[0008] Preferably, the conveying assembly includes a large roller, protective support columns, small support columns, small rollers, a hole plate, a heat treatment wrinkle roller, ventilation holes, and a first connecting plate; the large roller and the small roller are movably connected to the conveyor belt. Protective support columns are arranged on both sides of the large roller, small support columns are arranged below the small roller, a heat treatment wrinkle roller is arranged on the right side of the small support columns, hole plates are movably connected to both sides of the heat treatment wrinkle roller, a first connecting plate is arranged between the two heat treatment wrinkle rollers, ventilation holes are opened in the first connecting plate. At the connection between the two ends of the large roller and the protective support columns, a gear set driven by a motor is provided. The large roller and the small roller are movably connected to the conveyor belt. This combination can provide stable support and power for the conveyor belt, ensuring the smooth movement of the fabric during transportation, and avoiding phenomena such as slipping, deviation, or jamming. The protective support columns on both sides of the large roller can provide stable support for the large roller, reducing the vibration and shaking of the roller during operation, thereby improving the accuracy and stability of transportation. The setting of the heat treatment wrinkle roller is crucial for the anti-wrinkle treatment of the fabric. When the heat treatment wrinkle roller is working, it can apply a certain pressure and heat to the fabric, causing the fabric fibers to rearrange and take shape under the conditions of heat and pressure, thereby achieving the purpose of eliminating wrinkles. A first connecting plate is arranged between the two heat treatment wrinkle rollers, and ventilation holes are opened in the first connecting plate. The ventilation holes can make the heat generated during the heating process of the heat treatment wrinkle roller more evenly distributed on the fabric, avoiding local overheating or overcooling, and thus ensuring that the anti-wrinkle treatment effect of the fabric is more uniform. The small support columns provide stable support for the small rollers, ensuring the stable operation of the small rollers during work, and thus ensuring the conveying effect of the conveyor belt.
[0009] Preferably, the water circulation mechanism includes a water circulation box body, an air inlet hole, a water storage tank, a grid-shaped cooling member, a cooling fan, an inclined plate, a drain pipe, and a cover plate; the water circulation box body is installed above the drying box, the air inlet hole is opened on the right side of the water circulation box body, the water storage tank is opened on the left side of the air inlet hole, the drain pipe is installed behind the water storage tank, the inclined plate is arranged above the air inlet hole, a guiding groove is opened on the surface of the inclined plate, the cover plate is movably connected above the water circulation box body, the grid-shaped cooling member is arranged above the cover plate, and the cooling fan is installed on the left side of the grid-shaped cooling member. The cooperative work of the cooling fan and the grid-shaped cooling member can quickly dissipate the heat of the water and mist in the water circulation box body. The water storage tank can store a certain amount of circulating water, providing a stable water source for the entire anti-wrinkle treatment device. By discharging the used circulating water through the drain pipe and re-collecting, treating, and reusing it, the utilization rate of water resources can be greatly improved, and water resource waste can be reduced. The design of the cover plate enables the water circulation box body to be conveniently opened, facilitating the inspection, maintenance, and cleaning of internal components such as the cooling fan, grid-shaped cooling member, and water storage tank. The inclined plate and the grooves in the inclined plate can condense water vapor into water droplets through the air inlet hole, and the water droplets flow into the water storage tank through the inclined plate.
[0010] Preferably, the drying component includes a first assembly groove, a first glass cover plate, exhaust holes, an air duct, a second connecting plate, and a heating plate; an exhaust hole is opened on the upper surface of the drying box, a first assembly groove is opened on the front surface of the drying box, the first glass cover plate is installed inside the first assembly groove, a ventilation hole is opened at the rear of the drying box, the air duct is installed at the outer rear of the ventilation hole, a hot air blower is installed above the rear end of the air duct, the heating plate is installed at the bottom inside the drying box, the two sides of the heating plate are movably connected to the second connecting plate, and a heat dissipation groove is opened on the bottom surface in front of the drying box. As the main heating element, the heating plate can quickly generate heat and provide the required thermal energy for the anti-wrinkle treatment of the fabric. By setting the power and distribution of the heating plate, the heat can be ensured to be evenly transferred to the space inside the drying box, so as to uniformly heat the fabric. Through the cooperation with the hot air blower and the air duct, the temperature inside the drying box can be better adjusted and controlled. The hot air generated by the hot air blower enters the drying box through the air duct, which can quickly increase the initial temperature inside the box. At the same time, with the design of the exhaust hole, the excess hot air generated during the heating process can be discharged in time, the temperature and pressure inside the box can be adjusted, and precise temperature control can be achieved. The design of the first assembly groove enables the first glass cover plate to be conveniently installed and disassembled, facilitating the cleaning, maintenance, and replacement of the glass cover plate. The exhaust hole can discharge the gas and pressure generated during the heating process in time. By reasonably controlling the air supply volume of the hot air blower, the exhaust volume of the exhaust hole, and the heating power of the heating plate, the efficient utilization of energy can be realized and energy waste can be reduced.
[0011] Preferably, the output component includes a C-shaped support column, a medium roller, a discharge roller, a limit block, a limit plate, and a first guide plate; the discharge roller is arranged on the right side of the drying box, convex circles are arranged on the surface of the discharge roller, the medium roller is installed inside the discharge roller, the two sides of the medium roller are movably connected inside the C-shaped support column, a discharge box is arranged on the right side of the discharge roller, a groove is opened on the left surface of the discharge box, the limit plate is installed inside the groove, the first guide plate is arranged on the left side of the limit plate, small rollers are arranged inside the first guide plate, the limit block is arranged below the small rollers, and gears driven by motors are arranged inside the joints between the two sides of the medium roller and the C-shaped support column, and the gears drive the medium roller to rotate. The combination of the discharge roller and the medium roller can provide stable power and support for the output of the fabric. After the anti-wrinkle treatment of the fabric is completed, the rotation of the discharge roller can drive the fabric to move smoothly towards the discharge box, avoiding situations such as jamming, stacking, or pulling deformation of the fabric during the output process. The small rollers are installed inside the first guide plate, which can make the first guide plate rotate and provide a clear guiding path for the output of the fabric, enabling the fabric to accurately enter the discharge box. Through stable conveying and precise guiding, problems such as the generation of new wrinkles, stretching deformation, or damage of the fabric during the output process can be avoided, ensuring the quality and appearance effect of the fabric after anti-wrinkle treatment.
[0012] Preferably, the wetting mechanism includes a door panel, a No. 2 guide plate, a No. 2 assembly groove, a No. 2 glass cover plate, a drainage groove, a water tank, a mounting plate and a nozzle; a mounting plate is installed inside the wetting box, a nozzle is arranged in the mounting plate, a water tank is installed behind the wetting box, the left side of the wetting box is movably connected to the door panel, a notch is opened on the surface of the door panel, the bottom of the notch is fixedly connected to the No. 2 guide plate, a No. 2 assembly groove is opened on the front surface of the wetting box, a No. 2 glass cover plate is installed in the No. 2 assembly groove, a drainage groove is opened in the wetting box, an inclined water trough is arranged below the drainage groove, a square water outlet trough is opened at the bottom of the rear side of the wetting box, and the nozzle arranged in the mounting plate can spray water evenly to On the fabric, ensure that all parts of the fabric can be fully and evenly wetted. By controlling the flow rate of the nozzle and adjusting the working time, the amount of water sprayed on the fabric can be accurately controlled. The No. 2 assembly slot makes the No. 2 glass cover easy to install and disassemble, and convenient for cleaning and maintenance of the glass cover to maintain a good observation field of view. The water tank is directly installed behind the wetting box, which can quickly provide water to the nozzle, reducing the water delivery time and pressure loss, and improving the efficiency of the wetting work. At the same time, the setting of the drainage trough and the square outlet trough allows excess water to be collected and recycled, reducing the waste of water resources.
[0013] Preferably, the transfer module includes a loading plate, a third assembly groove, a baffle, a third guide plate, a hollow rod, a backing plate, an assembly cover plate, a storage plate and a bracket; the loading plate is arranged on the right side of the wetting box, a third assembly groove is opened in the middle of the loading plate, a small roller is installed inside the third assembly groove, a heat treatment wrinkling roller is sleeved outside the small roller, a backing plate is installed behind the small roller, the hollow rod is movably connected inside the third assembly groove, the third guide plate is fixedly connected to the outside of the hollow rod, a baffle is fixedly installed on the upper surface of the third guide plate, the bracket is movably connected to the upper right side of the loading plate, the storage plate is movably connected to the right side of the loading plate, the bracket is arranged above the storage plate, and the fabric after being treated by the wetting box is transferred through the loading plate, which can realize a smooth transition from the wetting treatment to the subsequent treatment steps (such as heat treatment wrinkling), and the combination of the small roller and the heat treatment wrinkling roller can keep the fabric under a certain tension and motion state during the transfer process, avoid the phenomena of fabric relaxation, accumulation or excessive pulling, ensure that the fabric can continuously and stably enter the next process, make the whole treatment process more coherent and smooth, this connection effect can reduce the transfer time and space of the fabric between different treatment units, improve the production efficiency and treatment quality, the combination of the hollow rod and the third guide plate enables the transmission path and direction of the fabric to be flexibly adjusted according to actual needs, by moving the position of the hollow rod, the angle and direction of the third guide plate can be changed, so as to guide the fabric to be transmitted according to different process requirements, the reasonable layout and design of components such as the loading plate, the bracket and the storage plate make full use of the limited space, the loading plate not only undertakes the function of fabric transfer, but also provides an installation and support platform for other components (such as small rollers, hollow rods, etc.), the setting of the bracket and the storage plate increases the storage and placement functions of the device, so that the whole transfer module can effectively utilize the space while realizing fabric transfer, and improve the compactness and space utilization rate of the equipment.
[0014] The beneficial effects of the present utility model:
[0015] 1. Through the added transfer module and the water circulation mechanism, the whole production process becomes more smooth and continuous, thus significantly improving the production efficiency. At the same time, the product always maintains suitable production conditions during the transfer process between different machines, which helps to ensure the stability and consistency of the product quality. The waste heat generated is recovered and reused, reducing the energy consumption of the whole device. The conveyor belt is driven by the gear rollers of the conveyor assembly, and can stably and continuously convey the fabric, ensuring the smooth movement of the fabric during the whole treatment process. The wetting mechanism in the wetting box can quickly and evenly wet the fabric, preparing for the subsequent anti-wrinkle treatment. The drying component in the drying box can heat-treat the fabric, reshaping the fabric fibers at a certain temperature to achieve the anti-wrinkle effect. Each component works in sequence, realizing continuous operation, greatly improving the treatment efficiency. Each component is relatively independent and tightly connected, facilitating daily maintenance, repair and troubleshooting of faults;
[0016] 2. The heating plate, as the main heating element, can quickly generate heat to provide the thermal energy required for the anti-wrinkle treatment of the fabric. By setting the power and distribution of the heating plate, the heat can be evenly transferred to the space inside the drying box, thereby heating the fabric evenly. Through the cooperation with the hot air blower and the air duct, the temperature inside the drying box can be better regulated and controlled. The hot air generated by the hot air blower enters the drying box through the air duct, which can quickly increase the initial temperature inside the box. At the same time, with the design of the exhaust holes, the excess hot air generated during the heating process can be discharged in time to adjust the temperature and pressure inside the box and achieve precise temperature control. The design of the first assembly groove enables the first glass cover plate to be easily installed and removed, facilitating the cleaning, maintenance, and replacement of the glass cover plate. The exhaust holes can discharge the gas and pressure generated during the heating process in time. By reasonably controlling the air supply volume of the hot air blower, the exhaust volume of the exhaust holes, and the heating power of the heating plate, the efficient utilization of energy can be achieved and energy waste can be reduced;
[0017] 3. The spray heads installed inside the mounting plate can evenly spray water onto the fabric to ensure that all parts of the fabric are fully and evenly wetted. By controlling the flow rate of the spray heads and adjusting the working time, the amount of water sprayed onto the fabric can be precisely controlled. The second assembly groove makes it easy to install and remove the second glass cover plate, facilitating the cleaning and maintenance of the glass cover plate to maintain a good observation view. The water tank is directly installed behind the wetting box, which can quickly provide water for the spray heads, reducing the water delivery time and pressure loss and improving the efficiency of the wetting work. At the same time, the setting of the drainage groove and the square water outlet groove enables the excess water to be collected and recycled, reducing the waste of water resources;
[0018] 4. Gears driven by a motor are installed inside the connections between the two sides of the medium roller and the C-shaped support columns. The gears drive the medium roller to rotate. The combination of the discharge roller and the medium roller can provide stable power and support for the output of the fabric. After the fabric is completed with the anti-wrinkle treatment, the rotation of the discharge roller can drive the fabric to move smoothly towards the discharge box, avoiding situations such as jamming, stacking, or stretching and deforming of the fabric during the output process. The small roller is installed inside the first guide plate, which can make the first guide plate rotate and provide a clear guiding path for the output of the fabric, enabling the fabric to accurately enter the discharge box. Through stable conveying and precise guiding, problems such as new wrinkles, stretching and deformation, or damage of the fabric during the output process can be avoided, ensuring the quality and appearance effect of the fabric after the anti-wrinkle treatment;
[0019] 5. The fabric after being processed in the wet box is transferred through the loading plate, which can achieve a smooth transition from the wet treatment to subsequent treatment steps (such as heat wrinkling treatment). The combination of the small rollers and the heat wrinkling rollers can keep the fabric under a certain tension and in a moving state during the transfer process, avoiding phenomena such as the fabric becoming loose, piling up, or being overstretched, ensuring that the fabric can enter the next process continuously and stably, making the entire treatment process more coherent and smooth. This connection function can reduce the transfer time and space of the fabric between different treatment units, improve production efficiency and treatment quality. The combination of the hollow rod and the third guide plate enables the transmission path and direction of the fabric to be flexibly adjusted according to actual needs. By moving the position of the hollow rod, the angle and direction of the third guide plate can be changed, thereby guiding the fabric to be transmitted according to different process requirements. The reasonable layout and design of components such as the loading plate, bracket, and storage plate make full use of the limited space. The loading plate not only undertakes the function of fabric transfer but also provides an installation and support platform for other components (such as small rollers, hollow rods, etc.). The setting of the bracket and storage plate increases the storage and placement functions of the device, enabling the entire transfer module to effectively utilize space while achieving fabric transfer, improving the compactness and space utilization rate of the equipment. Brief Description of the Drawings
[0020] Figure 1 Shows the first three-dimensional structural schematic diagram of a fabric anti-wrinkle treatment device of the present utility model;
[0021] Figure 2 Shows the structural schematic diagram of the conveying component of a fabric anti-wrinkle treatment device of the present utility model;
[0022] Figure 3 Shows the structural schematic diagram of the water circulation mechanism of a fabric anti-wrinkle treatment device of the present utility model;
[0023] Figure 4 Shows the three-dimensional structural schematic diagram of the drying component of a fabric anti-wrinkle treatment device of the present utility model;
[0024] Figure 5 Shows the three-dimensional structural schematic diagram of the output component of a fabric anti-wrinkle treatment device of the present utility model;
[0025] Figure 6 [[ID=2,6]]Shows the three-dimensional structural schematic diagram of the wetting mechanism of a fabric anti-wrinkle treatment device of the present utility model;
[0026] Figure 7 Shows the three-dimensional structural schematic diagram of the transfer module of a fabric anti-wrinkle treatment device of the present utility model;
[0027] Figure 8The following shows a three-dimensional structure diagram of the lower part of the water circulation mechanism of a fabric anti-wrinkle treatment device of the present utility model;
[0028] Figure 9 The following shows a partially enlarged three-dimensional structure diagram of the transfer module of a fabric anti-wrinkle treatment device of the present utility model;
[0029] Figure 10 The following shows a partially enlarged three-dimensional structure diagram of the conveying assembly of a fabric anti-wrinkle treatment device of the present utility model.
[0030] Explanation of reference numerals: 1, conveyor belt; 2, wetting box; 3, discharge box; 4, hot air blower; 501, large roller; 502, protective support column; 503, small support column; 504, small roller; 505, hole plate; 506, heat treatment wrinkle roller; 507, ventilation hole; 508, first connecting plate; 601, water circulation box body; 602, air inlet hole; 603, water storage tank; 604, grid-shaped cooling member; 605, cooling fan; 606, inclined plate; 607, drain pipe; 608, water circulation box cover; 701, first assembly groove; 702, first glass cover plate; 703, exhaust hole; 704, air duct; 705, second connecting plate; 706, heating plate; 801, C-shaped support column; 802, medium roller; 803, discharge roller; 804, limit block; 805, limit plate; 806, first guide plate; 901, door panel; 902, second guide plate; 903, water tank; 904, mounting plate; 905, spray head; 906, second assembly groove; 907, second glass cover plate; 908, drainage groove; 1001, loading plate; 1002, third assembly groove; 1003, baffle; 1004, third guide plate; 1005, hollow rod; 1006, cushion plate; 1007, assembly cover plate; 1008, storage plate; 1009, bracket; 11, drying box. Detailed implementation manners
[0031] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0032] Please refer to Figure 1 、 Figure 2 、 Figure 5 and Figure 10, the present utility model provides an embodiment: a fabric anti-wrinkle treatment device, which includes a conveyor belt 1, a wetting box 2, a discharge box 3, a hot air blower 4, a drying box 11, a conveying assembly, a water circulation mechanism, a drying assembly, an output assembly, a wetting mechanism and a transfer module. The conveyor belt 1 is installed outside the roller with gears in the conveying assembly. The wetting box 2 is provided with a wetting mechanism that can fully wet the fabric. The drying box 11 with a heat-insulating layer is provided with a drying assembly. Above the drying box 11 is provided a water circulation mechanism that can circulate water vapor. On the right side of the wetting box 2 and the drying box 11 is provided a transfer module that can pre-treat the fabric. There are two sets of transfer modules on the left and right, and an output assembly is provided on the transfer module on the right. On the right side of the output assembly is provided a movable discharge box 3. By adding the transfer module and the water circulation mechanism, the entire production process becomes more smooth and continuous, thus significantly improving production efficiency. At the same time, the product always maintains suitable production conditions during the transfer between different machines, which helps to ensure the stability and consistency of product quality. The waste heat generated is recovered and reused, reducing the energy consumption of the entire device. The conveyor belt 1 is driven by the gear roller of the conveying assembly and can stably and continuously convey the fabric, ensuring the smooth movement of the fabric during the entire treatment process. The wetting mechanism in the wetting box 2 can quickly and evenly wet the fabric, preparing for subsequent anti-wrinkle treatment. The drying assembly in the drying box 11 can heat-treat the fabric, reshaping the fabric fibers at a certain temperature to achieve the anti-wrinkle effect. Each component works in sequence, realizing continuous operation and greatly improving the treatment efficiency. Each component is relatively independent and tightly connected, facilitating daily maintenance and troubleshooting. The conveying assembly includes a large roller 501, a protective support column 502, a small support column 503, a small roller 504, a hole plate 505, a heat-treatment wrinkle roller 506, a ventilation hole 507 and a first connecting plate 508;The large roller 501 and the small roller 504 are movably connected to the conveyor belt 1. Protective support columns 502 are arranged on both sides of the large roller 501. Small support columns 503 are arranged below the small roller 504. A heat treatment wrinkling roller 506 is arranged on the right side of the small support column 503. Hole plates 505 are movably connected to both sides of the heat treatment wrinkling roller 506. A first connecting plate 508 is arranged between the two heat treatment wrinkling rollers 506. Vent holes 507 are formed in the first connecting plate 508. Gear sets driven by motors are arranged at the connections between both ends of the large roller 501 and the protective support columns 502. The large roller 501 and the small roller 504 are movably connected to the conveyor belt 1. This combination can provide stable support and power for the conveyor belt 1, ensuring that the fabric moves smoothly during the conveying process and avoiding phenomena such as slipping, deviation or jamming. The protective support columns 502 on both sides of the large roller 501 can provide stable support for the large roller 501, reducing the vibration and shaking of the roller during operation, thereby improving the conveying accuracy and stability. The setting of the heat treatment wrinkling roller 506 is crucial for the anti-wrinkle treatment of the fabric. When working, the heat treatment wrinkling roller 506 can apply certain pressure and heat to the fabric, causing the fabric fibers to rearrange and be shaped under the conditions of heat and pressure, so as to achieve the purpose of eliminating wrinkles. A first connecting plate 508 is arranged between the two heat treatment wrinkling rollers 506, and vent holes 507 are formed in the first connecting plate 508. The vent holes 507 can make the heat generated during the heating process of the heat treatment wrinkling roller 506 be more evenly distributed on the fabric, avoiding local overheating or overcooling, and thus ensuring that the anti-wrinkle treatment effect of the fabric is more uniform. The small support columns 503 provide stable support for the small roller 504, ensuring that the small roller 504 can operate stably during the working process, thereby ensuring the conveying effect of the conveyor belt 1. The output assembly includes a C-shaped support column 801, a medium roller 802, a discharge roller 803, a limit block 804, a limit plate 805 and a first guide plate 806;On the right side of the drying oven 11, there is a discharge roller 803. The surface of the discharge roller 803 is provided with convex circles. A medium-sized roller 802 is installed inside the discharge roller 803. Both sides of the medium-sized roller 802 are movably connected inside a C-shaped support column 801. On the right side of the discharge roller 803, there is a discharge box 3. A groove is opened on the left surface of the discharge box 3. A limit plate 805 is installed in the groove. A first guide plate 806 is arranged on the left side of the limit plate 805. A small roller 504 is installed inside the first guide plate 806. A limit block 804 is arranged below the small roller 504. Inside the connection between both sides of the medium-sized roller 802 and the C-shaped support column 801, there are gears driven by a motor. The gears drive the medium-sized roller 802 to rotate. The combination of the discharge roller 803 and the medium-sized roller 802 can provide stable power and support for the output of the fabric. After the fabric is completed with anti-wrinkle treatment, the rotation of the discharge roller 803 can drive the fabric to move smoothly towards the discharge box 3, avoiding situations such as jamming, accumulation or pulling deformation of the fabric during the output process. The small roller 504 is installed inside the first guide plate 806, and the rotation of the first guide plate 806 can provide a clear guiding path for the output of the fabric, enabling the fabric to accurately enter the discharge box 3. Through stable conveying and precise guiding, problems such as the generation of new wrinkles, stretching deformation or damage of the fabric during the output process can be avoided, ensuring the quality and appearance effect of the fabric after anti-wrinkle treatment.
[0033] Please refer to Figure 3 、 Figure 4 and Figure 8, in this embodiment, the water circulation mechanism includes a water circulation box body 601, an air inlet hole 602, a water storage tank 603, a grid-shaped cooling member 604, a cooling fan 605, an inclined plate 606, a drain pipe 607, and a water circulation box cover 608; the water circulation box body 601 is installed above the drying box 11, the air inlet hole 602 is opened on the right side of the water circulation box body 601, the water storage tank 603 is opened on the left side of the air inlet hole 602, the drain pipe 607 is installed behind the water storage tank 603, the inclined plate 606 is arranged above the air inlet hole 602, a guiding groove is opened on the surface of the inclined plate 606, the water circulation box cover 608 is movably connected above the water circulation box body 601, the grid-shaped cooling member 604 is arranged above the water circulation box cover 608, the cooling fan 605 is installed on the left side of the grid-shaped cooling member 604, the cooperative work of the cooling fan 605 and the grid-shaped cooling member 604 can quickly dissipate the heat of the water and mist in the water circulation box body 601, the water storage tank 603 can store a certain amount of circulating water, providing a stable water source for the entire anti-wrinkle treatment device, discharging the used circulating water through the drain pipe 607 and re-collecting, treating and reusing it can greatly improve the utilization rate of water resources and reduce the waste of water resources, the design of the water circulation box cover 608 enables the water circulation box body 601 to be conveniently opened, facilitating the inspection, maintenance and cleaning of internal components such as the cooling fan 605, the grid-shaped cooling member 604, the water storage tank 603, etc., the inclined plate 606 and the slotted opening in the inclined plate 606 can condense the water vapor into water droplets through the air inlet hole 602, and the water droplets flow into the water storage tank 603 through the inclined plate 606. The drying component includes a first assembly groove 701, a first glass cover plate 702, an exhaust hole 703, an air duct 704, a second connecting plate 705, and a heating plate 706;An exhaust hole 703 is provided on the upper surface of the drying box 11, a first assembly groove 701 is provided on the front surface of the drying box 11, a first glass cover plate 702 is installed inside the first assembly groove 701, a ventilation hole is provided at the rear of the drying box 11, an air duct 704 is installed at the outer rear of the ventilation hole, a hot air blower 4 is installed above the rear end of the air duct 704, a heating plate 706 is installed at the inner bottom of the drying box 11, both sides of the heating plate 706 are movably connected to second connecting plates 705, a heat dissipation groove is provided on the front bottom surface of the drying box 11. The heating plate 706, as the main heating element, can quickly generate heat and provide the required heat energy for the anti-wrinkle treatment of the fabric. By setting the power and distribution of the heating plate 706, it can ensure that heat is evenly transferred to the space inside the drying box 11, thereby uniformly heating the fabric. Through the cooperation with the hot air blower 4 and the air duct 704, the temperature inside the drying box 11 can be better adjusted and controlled. The hot air generated by the hot air blower 4 enters the drying box 11 through the air duct 704, which can quickly increase the initial temperature inside the box. At the same time, in cooperation with the design of the exhaust hole 703, the excess hot air generated during the heating process can be discharged in time, adjusting the temperature and pressure inside the box to achieve precise temperature control. The design of the first assembly groove 701 enables the first glass cover plate 702 to be conveniently installed and disassembled, facilitating the cleaning, maintenance and replacement of the glass cover plate. The exhaust hole 703 can discharge the gas and pressure generated during the heating process in time. By reasonably controlling the air supply volume of the hot air blower 4, the exhaust volume of the exhaust hole 703 and the heating power of the heating plate 706, the efficient utilization of energy can be achieved and energy waste can be reduced.;
[0034] Please refer to Figure 6 、 Figure 7 and Figure 9In this embodiment, the wetting mechanism includes a door panel 901, a second guide plate 902, a second assembly groove 906, a second glass cover plate 907, a drainage groove 908, a water tank 903, a mounting plate 904 and a nozzle 905; a mounting plate 904 is installed inside the wetting box 2, a nozzle 905 is arranged in the mounting plate 904, a water tank 903 is installed behind the wetting box 2, the left side of the wetting box 2 is movably connected to the door panel 901, a notch is opened on the surface of the door panel 901, and the bottom of the notch is fixedly connected to the second guide plate 902, a second assembly groove 906 is opened on the front surface of the wetting box 2, a second glass cover plate 907 is installed in the second assembly groove 906, a drainage groove 908 is opened in the wetting box 2, and the drainage groove 908 An inclined water trough is provided at the bottom, and a square water outlet trough is provided at the bottom rear side of the wetting box 2. The nozzle 905 provided in the mounting plate 904 can spray water evenly onto the fabric to ensure that all parts of the fabric can be fully and evenly wetted. By controlling the flow rate of the nozzle 905 and adjusting the working time, the amount of water sprayed onto the fabric can be accurately controlled. The No. 2 assembly groove 906 makes the No. 2 glass cover 907 easy to install and disassemble, which is convenient for cleaning and maintenance of the glass cover to maintain a good observation field of view. The water tank 903 is directly installed at the rear of the wetting box 2, which can quickly provide water to the nozzle 905, reducing the water delivery time and pressure loss, and improving the efficiency of the wetting work.Meanwhile, the drain trough 908 and the square water outlet trough are arranged so that excess water can be collected and recycled, reducing water resource waste. The transfer module includes a loading plate 1001, a third assembly groove 1002, a baffle 1003, a third guide plate 1004, a hollow rod 1005, a backing plate 1006, an assembly cover plate 1007, a storage plate 1008 and a bracket 1009; the loading plate 1001 is arranged on the right side of the wetting box 2, a third assembly groove 1002 is opened in the middle of the loading plate 1001, a small roller 504 is installed inside the third assembly groove 1002, a heat treatment wrinkling roller 506 is sleeved outside the small roller 504, a backing plate 1006 is installed behind the small roller 504, the hollow rod 1005 is movably connected inside the third assembly groove 1002, the third guide plate 1004 is fixedly connected to the outside of the hollow rod 1005, a baffle 1003 is fixedly installed on the upper surface of the third guide plate 1004, the bracket 1009 is movably connected to the upper right side of the loading plate 1001, the storage plate 1008 is movably connected to the right side of the loading plate 1001, the bracket 1009 is arranged above the storage plate 1008, and the fabric after being processed by the wetting box is transferred through the loading plate 1001, which can achieve a smooth transition from the wetting treatment to the subsequent treatment steps (such as heat treatment wrinkling). The combination of the small roller 504 and the heat treatment wrinkling roller 506 can keep the fabric under a certain tension and movement state during the transfer process, avoiding phenomena such as fabric slack, accumulation or excessive pulling, ensuring that the fabric can continuously and stably enter the next process, making the entire treatment process more coherent and smooth. This connection function can reduce the transfer time and space of the fabric between different treatment units, improve production efficiency and treatment quality. The combination of the hollow rod 1005 and the third guide plate 1004 enables the transmission path and direction of the fabric to be flexibly adjusted according to actual needs. By moving the position of the hollow rod 1005, the angle and direction of the third guide plate 1004 can be changed, thereby guiding the fabric to be transmitted according to different process requirements. The reasonable layout and design of components such as the loading plate 1001, the bracket 1009, and the storage plate 1008 make full use of the limited space. The loading plate 1001 not only undertakes the function of fabric transfer but also provides an installation and support platform for other components (such as the small roller 504, the hollow rod 1005, etc.). The arrangement of the bracket 1009 and the storage plate 1008 increases the storage and placement functions of the device, enabling the entire transfer module to effectively utilize space while realizing fabric transfer, improving the compactness and space utilization rate of the equipment.
[0035] When working, the operator places the fabric on the surface of conveyor belt 1, and then presses the button on protective support column 502. The gears in the wireless remote control motor inside protective support column 502 start to rotate, and then the gears drive large roller 501;Rotate. At the same time, when the button of the protective support column 502 is pressed, it will cause the wireless remote control motors set in the small support column 503, the hole plate 505, the C-shaped support column 801 and the loading plate 1001 to rotate together through wireless signals, so that the conveyor belt 1 rotates between the large roller 501 and the small roller 504. Through the rotation of the conveyor belt 1, the fabric first enters into the door panel 901 and then into the wetting box 2. Through the second assembly groove 906 and the second glass cover plate 907, the operator can see that the compressor in the water tank 903 compresses water and sprays the water evenly on the fabric through the mounting plate and the nozzle 905 to wet the fabric. At the same time, the excess water will pass through the drain groove 908 and the inclined groove opened below, so that the water flows back into the water tank 903. The wetted fabric enters into the cushion plate 1006, the small roller 504 and the heat wrinkle removal roller installed in the third assembly groove 1002 opened in the loading plate 1001 through the transportation of the conveyor belt 1, so that the fabric enters onto the third guide plate 1004 connected by the hollow rod 1005. The baffle 1003 connected to the upper surface of the third guide plate 1004 restricts the fabric from shifting. If there is a problem with the equipment in the third assembly groove 1002, the heat wrinkle removal roller can be pulled out through the assembly cover plate 1007 for internal maintenance or the loading plate 1001 can be slid for maintenance. Through the fabric in the loading plate 1001, it enters into the drying box 11. Through the first glass cover plate 702 installed in the first assembly groove 701, it can be seen that the small roller 504 and the heat wrinkle removal roller in the hole plate 505 are symmetrically arranged up and down, biting the fabric for transmission. The heating plates 706 arranged in the second connecting plates 705 at the front and rear sides of the bottom of the drying box 11 start to heat. The heated hot air passes through the ventilation holes 507 opened on the first connecting plate 508 arranged at the bottom of the two heat wrinkle removal rollers to dry the fabric. At the same time, the hot gas generated in the hot air blower 4 passes through the air duct 704 to dry the fabric. The water vapor generated after drying enters into the water circulation box body 601 provided with an air inlet hole 602 through the exhaust hole 703. The water vapor condenses on the surface of the inclined plate 606. At the same time, the heat dissipation fan 605 and the grid-shaped cooling member 604 cool the box body. When the water vapor turns into water droplets, it slides into the water storage tank 603 through the inclined plate 606 and can return to the water tank 903 through the drain pipe 607. The fabric after drying treatment enters onto the surface of the discharge roller 803 through the heat wrinkle removal roller in the loading plate 1001 again. The convex circles provided on the surface of the discharge roller 803 drive the fabric to move through the medium roller 802. The moving fabric enters into the discharge box 3 through the surface of the first guide plate 806 restricted by the cooperation of the limiting plate 805 and the limiting block 804. The convex platform at the front end of the equipment box is convenient for the operator to use. The bracket 1009 and the storage plate 1008 cooperate to facilitate the operator to place items.;
[0036] Through the above steps, the fabric is fully wetted by the spraying of the spray head 905 through the collaborative work of the wetting mechanism and the drying component. The heating plate 706, the hot wrinkle removal roller and the hot air blower 4 dry the wetted fabric, so that the fabric achieves the anti-wrinkle effect. Through the added transfer module and the water circulation mechanism, the entire production process is made more smooth and continuous, thereby significantly improving the production efficiency, recovering and reusing the generated waste heat, reducing the energy consumption of the entire device. Each component is relatively independent and tightly connected, facilitating daily maintenance and troubleshooting and repair, and solving the problems of unsmooth connection of each link, difficult maintenance and high energy consumption of the traditional fabric anti-wrinkle treatment device.
[0037] The above has described in detail the embodiments of the present invention in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the scope of knowledge possessed by those skilled in the art.
Claims
1. A fabric anti-wrinkle treatment device, comprising a conveyor belt (1), a wetting box (2), a discharge box (3), a hot air blower (4) and a drying box (11); characterized in that: It also includes a conveying component, a water circulation mechanism, a drying component, an output component, a wetting mechanism and a transfer module. The conveyor belt (1) is installed outside the roller with gears in the conveying component. A wetting mechanism capable of fully wetting the fabric is arranged in the wetting box (2). A drying component is arranged in the drying box (11) with a heat insulation layer. A water circulation mechanism capable of circulating water vapor is arranged above the drying box (11). A transfer module for pre-treating the fabric is arranged on the right side of the wetting box (2) and the drying box (11). There are two groups of transfer modules on the left and right, and an output component is arranged on the transfer module on the right side. A movable discharge box (3) is arranged on the right side of the output component.
2. The fabric anti-wrinkle treatment device according to claim 1, characterized in that The conveying component includes a large roller (501), a protective support column (502), a small support column (503), a small roller (504), a hole plate (505), a heat removal wrinkle roller (506), a ventilation hole (507) and a first connecting plate (508); the large roller (501) and the small roller (504) are movably connected to the conveyor belt (1). Protective support columns (502) are arranged on both sides of the large roller (501). Small support columns (503) are arranged below the small roller (504). A heat removal wrinkle roller (506) is arranged on the right side of the small support column (503). Hole plates (505) are movably connected to both sides of the heat removal wrinkle roller (506). A first connecting plate (508) is arranged between the two heat removal wrinkle rollers (506). A ventilation hole (507) is opened in the first connecting plate (508).
3. The fabric anti-wrinkle treatment device according to claim 2, characterized in that The water circulation mechanism includes a water circulation box body (601), an air inlet hole (602), a water storage tank (603), a grid-shaped cooling part (604), a cooling fan (605), an inclined plate (606), a drain pipe (607) and a water circulation box cover (608); the water circulation box body (601) is installed above the drying box (11). The air inlet hole (602) is opened on the right side of the water circulation box body (601). The water storage tank (603) is opened on the left side of the air inlet hole (602). The drain pipe (607) is installed behind the water storage tank (603). The inclined plate (606) is arranged above the air inlet hole (602). A guiding groove is opened on the surface of the inclined plate (606). The water circulation box cover (608) is movably connected above the water circulation box body (601). The grid-shaped cooling part (604) is arranged above the water circulation box cover (608). The cooling fan (605) is installed on the left side of the grid-shaped cooling part (604).
4. A fabric anti-wrinkle treatment device according to claim 3, characterized in that The drying component includes a first assembly groove (701), a first glass cover plate (702), an exhaust hole (703), an air duct (704), a second connecting plate (705), and a heating plate (706); an exhaust hole (703) is provided on the upper surface of the drying oven (11), a first assembly groove (701) is provided on the front surface of the drying oven (11), the first glass cover plate (702) is installed inside the first assembly groove (701), a ventilation hole is provided at the rear of the drying oven (11), the air duct (704) is installed at the outer rear of the ventilation hole, a hot air blower (4) is installed above the rear end of the air duct (704), the heating plate (706) is installed at the inner bottom of the drying oven (11), the two sides of the heating plate (706) are movably connected to the second connecting plate (705), and a heat dissipation groove is provided on the front bottom surface of the drying oven (11).
5. The fabric anti-wrinkle treatment device according to claim 4, characterized in that The output component includes a C-shaped support column (801), a medium roller (802), a discharging roller (803), a limit block (804), a limit plate (805), and a first guide plate (806); the discharging roller (803) is arranged on the right side of the drying oven (11), convex circles are arranged on the surface of the discharging roller (803), the medium roller (802) is installed inside the discharging roller (803), the two sides of the medium roller (802) are movably connected inside the C-shaped support column (801), a discharging box (3) is arranged on the right side of the discharging roller (803), a groove is provided on the left surface of the discharging box (3), the limit plate (805) is installed inside the groove, the first guide plate (806) is arranged on the left side of the limit plate (805), a small roller (504) is arranged inside the first guide plate (806), and the limit block (804) is arranged below the small roller (504).
6. The fabric anti-wrinkle treatment device according to claim 5, characterized in that The wetting mechanism includes a door panel (901), a second guide plate (902), a second assembly groove (906), a second glass cover plate (907), a drainage groove (908), a water tank (903), a mounting plate (904), and a spray head (905); the mounting plate (904) is installed inside the wetting box (2), the spray head (905) is arranged inside the mounting plate (904), the water tank (903) is installed at the rear of the wetting box (2), the door panel (901) is movably connected to the left side of the wetting box (2), a notch is provided on the surface of the door panel (901), the second guide plate (902) is fixedly connected to the bottom of the notch, a second assembly groove (906) is provided on the front surface of the wetting box (2), the second glass cover plate (907) is installed inside the second assembly groove (906), a drainage groove (908) is provided inside the wetting box (2), an inclined drainage groove is arranged below the drainage groove (908), and a square water outlet groove is provided at the bottom of the rear side of the wetting box (2).
7. The fabric anti-wrinkle treatment device according to claim 6, characterized in that The transfer module includes a loading plate (1001), a third assembly groove (1002), a baffle plate (1003), a third guide plate (1004), a hollow rod (1005), a backing plate (1006), an assembly cover plate (1007), an object placing plate (1008) and a bracket (1009); the loading plate (1001) is arranged on the right side of the wetting box (2), a third assembly groove (1002) is opened in the middle of the loading plate (1001), a small roller (504) is installed inside the third assembly groove (1002), a heat removal wrinkle roller (506) is sleeved outside the small roller (504), a backing plate (1006) is installed at the rear side of the small roller (504), the hollow rod (1005) is movably connected inside the third assembly groove (1002), the third guide plate (1004) is fixedly connected to the outside of the hollow rod (1005), a baffle plate (1003) is fixedly installed on the upper surface of the third guide plate (1004), the bracket (1009) is movably connected to the upper right side of the loading plate (1001), the object placing plate (1008) is movably connected to the right side of the loading plate (1001), and the bracket (1009) is arranged above the object placing plate (1008).