Wall-hung type ceramic basin

By adding groove structure to the wall on the back of the ceramic basin and setting up support ribs, the deformation and collapse problems of the ceramic basin during firing are solved, and higher product quality and stability are achieved.

CN223176845UActive Publication Date: 2025-08-01TANGSHAN MONOPY CERAMIC CO LTD
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Patent Information

Application Number
CN202422504353.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-01
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

During the firing process of ceramic basins, the wall is prone to deformation and there is a risk of collapse. The prior art can completely solve the problem by adjusting the pre-deformation of the basin and the grinding of finished products, which increases the construction period and cost.

Method used

Add a groove structure to the back of the ceramic basin against the wall, and set up support ribs and tension ribs on both sides of the pot shape and outer frame to form a stable support frame, reducing deformation and maintaining a flat state.

Benefits of technology

It reduces the deformation of ceramic basins during firing, reduces the grinding area and cost, and improves product quality and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wall-hung type ceramic basin, and relates to the technical field of ceramic basins. The wall-hung type ceramic basin comprises a ceramic basin body, the ceramic basin body comprises an outer frame part and a pot-shaped part, the pot-shaped part is fixed in the outer frame part, a faucet table top is connected between the front face of the pot-shaped part and the outer frame part, the side, close to the faucet table top, of the ceramic basin body is a wall leaning face, and a groove is formed in the wall leaning face. Compared with the prior art, the ceramic basin has the advantages that the groove structure is additionally arranged on the wall leaning face of the ceramic basin, deformation of the wall leaning face in the firing process is reduced, and the back of the ceramic basin is flat; due to the design of the groove structure, only several points need to be ground or grinding is not needed, the grinding area can be greatly reduced, cost is reduced, and the flat installation state of the wall-hung type ceramic basin is guaranteed. Generally speaking, the deformation degree of the ceramic basin is reduced, the product quality is improved, the product grinding rate is reduced, and the product stability is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic basin shapes, in particular to a wall-mounted ceramic basin. Background Art

[0002] Ceramic basins are a common type of sanitary ware, typically made of ceramic. During the production process, the ceramic material is formed and fired at high temperatures to achieve the desired strength and aesthetics. Currently, flat-fired, wall-mounted ceramic basins are subject to tensile forces from the kiln lining during firing, causing deformation of the basin body and compromising the flatness of the wall surface. This tensile force is particularly prevalent near the wall, leading to deformation. Furthermore, there is a risk of collapse and instability during firing. Existing solutions to this problem include: 1) Adjusting the pre-deformation of the basin: By designing and adjusting the structure of the basin's back, the ceramic basin can remain flat during firing. This can be achieved by adjusting parameters such as the back's shape and thickness. 2) Finished product grinding: After firing, the surface of the ceramic basin facing the wall is extensively polished using a machine to achieve flatness. However, adjusting the pre-deformation of the basin does not completely resolve the problem; polishing the finished product is also necessary. This extensive polishing of the wall surface increases both time and cost. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a wall-mounted ceramic basin. By adding a groove structure on the back of the ceramic basin against the wall, the deformation of the wall during the firing process is reduced and the back is flat. Even if deformation occurs, the design of the groove structure will greatly reduce the grinding area.

[0004] In order to achieve this technical purpose, the utility model adopts the following scheme:

[0005] A wall-mounted ceramic basin includes a ceramic basin body, which includes an outer frame and a pot-shaped part. The pot-shaped part is fixed inside the outer frame. A faucet countertop is connected between the front of the pot-shaped part and the outer frame. The side of the ceramic basin body close to the faucet countertop is a wall surface, and a groove is provided on the wall surface.

[0006] Compared with the prior art, the beneficial effects of the present invention are:

[0007] By adding a groove structure to the wall surface of the ceramic basin, deformation of the wall surface during firing is reduced, achieving a flat back. The groove structure design requires only a few points of grinding, or no grinding at all, significantly reducing the grinding area, lowering costs, and ensuring a flat installation for wall-mounted ceramic basins. Overall, the utility model reduces deformation, improves product quality, reduces the grinding rate, and enhances product stability.

[0008] Furthermore, on the left and right sides of the back of the outer frame part, there are support ribs extending inwards along the side wall of the pot-shaped part respectively. On the upper side rib (the wall-leaning side) of the outer frame part, there is a tension rib extending inwards, and the end of the tension rib converges and connects with the end of the support rib on the bottom surface of the pot-shaped part.

[0009] Furthermore, the tension rib and the support rib are symmetrically arranged with respect to the axis of the ceramic basin body respectively. The tension rib, the support rib and the outer frame part form a stable support frame, which plays a supporting role for the wall-leaning side of the outer frame part and the front facade of the faucet tabletop.

[0010] By adding tension ribs at the bottom surface and the wall-leaning side of the pot-shaped part of the ceramic basin, it is ensured that the wall-leaning side will not be deformed under the influence of the kiln plate tension during the firing process; by adding support ribs on both sides of the pot-shaped part and the outer frame part, the stability of the faucet tabletop is better maintained, and it is prevented that the front facade of the faucet tabletop will not collapse during the firing process. Description of the Drawings

[0011] Figure 1 It is a schematic structural diagram of the wall-mounted ceramic basin provided by the embodiment of the present utility model from a top view angle;

[0012] Figure 2 It is a schematic structural diagram of the wall-mounted ceramic basin provided by the embodiment of the present utility model from a bottom view angle;

[0013] Figure 3 It is a schematic structural diagram of the wall-mounted ceramic basin provided by the embodiment of the present utility model from a rear view angle;

[0014] The marks in the figure are: 1. Outer frame part; 2. Pot-shaped part; 3. Faucet tabletop; 4. Wall-leaning side; 5. Tension rib; 6. Support rib; 7. Groove. Detailed Embodiment

[0015] In order to fully understand the purpose, features and effects of the present utility model, the present utility model will be described in detail through the following specific embodiments, but the present utility model is not limited thereto.

[0016] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" or "laid on" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0017] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0018] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meanings of "a plurality" and "several" are two or more, unless otherwise specifically defined.

[0019] See Figure 1 and Figure 2 , the present utility model provides a wall-mounted ceramic basin, which includes a ceramic basin body. The ceramic basin body includes an outer frame part 1, a pot-shaped part 2 and a faucet table top 3. The outer frame part 1 is of a rectangular frame structure. The pot-shaped part 2 is connected to the inner side of the outer frame part 1 at a lower position. The pot-shaped part 2 is connected to the front surface of the outer frame part 1 through the faucet table top 3. A support rib 6 extends inward from the left rib and the right rib on the back of the outer frame part 1 along the side wall and the bottom surface of the pot-shaped part 2 respectively, and the support rib 6 extends to a position close to the center of the back of the pot-shaped part 2. The support rib 6 provides additional support for the pot-shaped part 2 to prevent the front vertical surface of the faucet table top 3 from collapsing during the firing process.

[0020] Two tension ribs 5 extend inward from the wall-leaning surface 4 (upper rib) on the back of the outer frame part 1. The tension ribs 5 are symmetric about the axis of the pot-shaped part 2, and the end of each tension rib 5 converges with the end of the support rib 6 on the same side at the back of the pot-shaped part 2 to form an integral and stable support frame. The function of the tension rib 5 is to bear the tension from the kiln plate during the firing process, so as to keep the shape of the wall-leaning surface 4 (upper rib) of the outer frame part 1 unchanged.

[0021] See Figure 3 , a groove 7 is provided on the wall-leaning surface 4. The number of the grooves 7 is designed according to the shape and size of the wall-leaning surface 4. The design of the groove 7 alleviates the problem that the wall-leaning surface 4 of the product is deformed and protruded due to the influence of tension during firing, resulting in the inability to mount the wall-leaning surface 4 on the wall. When mounting on the wall, the wall-leaning surface 4 fits with the wall to support the ceramic basin.

[0022] When producing a ceramic basin with a size greater than 600 mm, the design of the groove 7 structure can greatly improve the yield rate of the product and solve the problem that the wall-leaning surface 4 will have local deformation exceeding the standard, resulting in large-area grinding and waste of the product.

[0023] The supporting ribs 6 and the tension ribs 5 are cast with slurry together with the ceramic basin body and integrally formed, and are arranged along the bottom of the pot-shaped part 2 and the position of the wall-leaning part 1 against the wall 4.

[0024] The supporting frame achieves a super flat state of the faucet tabletop 3 of the ceramic basin and the wall-leaning surface 4, solves the deformation problems of the faucet tabletop 3 and the wall-leaning surface 4 during the firing process of the ceramic basin, reduces the deformation rate, reduces the reject rate, and improves the product quality.

[0025] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0026] By adding a groove structure to the wall-leaning surface of the ceramic basin, the deformation occurring in the wall-leaning surface during the firing process is reduced, and a flat state of the back is achieved; the design of the groove structure only requires grinding a few points or no grinding, which will greatly reduce the grinding area, reduce the cost, and ensure the flat state of the installation of the wall-mounted ceramic basin.

[0027] By adding tension ribs at the bottom surface of the pot-shaped part and the wall-leaning surface of the ceramic basin, it is ensured that the wall-leaning surface is not deformed under the influence of the kiln plate tension during the firing process; by adding supporting ribs on both sides of the pot-shaped part and the outer frame part, the stability of the faucet tabletop is better maintained, and the front facade of the faucet tabletop is prevented from collapsing during the firing process.

[0028] Generally speaking, the ceramic basin of the present utility model reduces the deformation degree of the ceramic basin, improves the product quality, reduces the grinding rate of the product, and enhances the product stability.

[0029] Finally, it should be noted that: the above-listed are only the preferred embodiments of the present utility model. Of course, those skilled in the art can make changes and modifications to the present utility model. If these modifications and variations fall within the scope of the claims of the present utility model and its equivalent technologies, they should all be considered as the protection scope of the present utility model.

Claims

1. A wall-mounted ceramic basin, comprising a ceramic basin body, the ceramic basin body includes an outer frame part (1) and a pot-shaped part (2), the pot-shaped part (2) is fixed inside the outer frame part (1), and a faucet tabletop (3) is connected between the front surface of the pot-shaped part (2) and the outer frame part (1); characterized in that, One side of the ceramic basin body close to the faucet tabletop (3) is the back wall surface (4), and a groove (7) is provided on the back wall surface (4).

2. The wall-mounted ceramic basin according to claim 1, characterized in that, On the left and right sides of the back of the outer frame part (1), the ribs extend inwards along the side wall of the pot-shaped part (2) to form support ribs (6). The back wall surface (4) of the outer frame part (1) extends inwards to form a tension rib (5), and the end of the tension rib (5) converges and connects with the end of the support rib (6) on the bottom surface of the pot-shaped part (2).

3. The wall-mounted ceramic basin according to claim 2, wherein, The tension rib (5) and the support rib (6) are symmetrically arranged about the axis of the ceramic basin body. The tension rib (5), the support rib (6) and the outer frame part (1) form a stable support frame, which plays a supporting role for the back wall surface (4) of the outer frame part (1) and the front facade of the faucet tabletop (3).