Concrete air compressor with atomization cooling device
By setting up an atomization cooling device on the concrete air compressor, the coolant tank and motor-driven screw system can be used to achieve accurate delivery and atomization spraying of coolant, the problem of poor cooling effect of traditional cooling systems in high-temperature environments is solved, the equipment operation efficiency and life are improved, and water resources are saved.
Patent Information
- Application Number
- CN202422614818.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The cooling system of traditional concrete air compressors has limited cooling effect in high-temperature and high-load environments, high energy consumption, and cannot accurately focus on key parts, affecting the operating efficiency and life of the equipment.
Atomization cooling device is adopted to achieve accurate delivery and atomization spraying of coolant through a coolant tank, water replenishment pipe, motor-driven screw and slider system, covering key parts, and combining with a recycling box to realize the recycling of coolant.
Improves cooling efficiency, reduces equipment temperature, reduces component wear, extends equipment life, and saves water resources.
Smart Images

Figure CN223177702U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new materials, and particularly relates to a concrete air compressor with an atomization cooling device. Background Technique
[0002] With the rapid development of the modern construction industry, the concrete air compressor, as an important construction equipment, plays a key role in the processes of concrete mixing, transportation, and pouring. However, traditional concrete air compressors often face challenges such as high temperature and high load during operation. These problems not only affect the operation efficiency of the equipment but also may lead to frequent equipment failures, shorten the service life, and increase the maintenance cost. Although the current concrete air compressors on the market already have a certain degree of practicality, there are still many deficiencies in the cooling system. The traditional air-cooling or water-cooling methods can reduce the equipment temperature to a certain extent, but they often have problems such as limited cooling effect, high energy consumption, and complex maintenance. Especially in construction environments with high temperature, dryness, or strong wind and sand, the deficiencies of the traditional cooling methods are more obvious and it is difficult to meet the requirements of efficient and stable construction.
[0003] In the current air compressor market, the cooling technologies are mainly divided into two major categories: air-cooling and water-cooling. The air-cooling structure is simple, but in extremely high-temperature working environments, its cooling efficiency often seems inadequate and it is difficult to meet the requirements of efficient operation. In contrast, the water-cooling method shows a more significant cooling effect and can more effectively reduce the working temperature of the air compressor. However, there will be a problem of water resource waste. The traditional cooling means have significant limitations in accurately controlling the temperature of the core components of the air compressor. They often cannot accurately focus the cooling resources on the key positions that most need to be cooled, resulting in low overall cooling efficiency, increasing energy consumption, and failing to fully ensure the working stability and service life of the air compressor. Therefore, it is necessary to design a concrete air compressor with an atomization cooling device. Content of the Utility Model
[0004] The purpose of the utility model is to provide a concrete air compressor with an atomization cooling device to solve the problems raised in the above background technique.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A concrete air compressor with an atomizing cooling device, comprising an air compressor body, a support plate is fixedly installed at the bottom of the air compressor body, one side of the support plate is movably penetrated by a connecting rotating shaft, and one end of the connecting rotating shaft is fixedly installed with a moving wheel, and two are in a group, with a total of two groups, respectively located on both sides of the air compressor body. The top of the moving wheel is fixedly installed with a mounting seat, making the entire air compressor easy to move and position. The top of the mounting seat is fixedly installed with a machine head body; an atomizing cooling and recycling assembly, the atomizing cooling and recycling assembly is arranged above the mounting seat and on one side of the machine head body; the atomizing cooling and recycling assembly includes: a cooling part, the cooling part is arranged above the mounting seat; an adjustable cooling part, the adjustable cooling part is arranged above the mounting seat and on one side of the machine head body, and the adjustable cooling part is located on one side of the cooling part.
[0006] Preferably, the cooling part includes: a coolant tank, the coolant tank is fixedly installed on the top of the mounting seat; a water replenishing pipe is communicated and arranged at the top of the coolant tank, an observation window is fixedly installed on the front of the coolant tank, and a guiding water pipe is communicated and arranged at the bottom of the coolant tank.
[0007] By providing a coolant tank, it is responsible for storing the water or coolant required for cooling.
[0008] By providing a water replenishing pipe, it is convenient to monitor the liquid level so as to replenish the coolant in time.
[0009] Preferably, the other end of the guiding water pipe is communicated and arranged inside the air compressor body, and an adjusting valve is sleeved on the outer wall of the guiding water pipe, and the adjusting valve is located outside the coolant tank.
[0010] By providing an adjusting valve, it allows the operator to adjust the flow rate of the coolant as needed.
[0011] Preferably, a water pump is arranged inside the coolant tank, one side of the water pump is communicated and arranged with a connecting pipe, and the connecting pipe movably penetrates through the coolant tank and extends above the machine head body.
[0012] Preferably, the adjustable cooling part includes: a protective plate, the protective plate is fixedly installed on one side of the mounting seat, presenting a C shape and located outside the machine head body; a motor is fixedly installed on the top of the protective plate, a lead screw is arranged at the output end of the motor, and the lead screw movably penetrates through the protective plate and extends to the bottom inside the protective plate, and a support sliding plate is fixedly installed on the inner wall of the protective plate.
[0013] By providing a protective plate, it provides support for the atomizing cooling device.
[0014] By setting a motor to drive the movement of the lead screw, and through the mutual cooperation of the slider and the special-shaped connecting slider, it moves up and down inside the protective plate, realizing the adjustment of the position of the spray head.
[0015] Preferably, a chute is provided on the outer wall of the support slide plate, a slider is movably sleeved on the outer wall of the lead screw, a special-shaped connecting slider is fixedly connected to the outside of the slider, and the special-shaped connecting slider is slidably connected to the chute. A limit hole is provided above the special-shaped connecting slider, and the limit hole is opened at the top of the protective plate, on one side of the motor. The other end of the connecting pipe is arranged inside the limit hole.
[0016] Preferably, a telescopic hose is provided below the limit hole, one end of the telescopic hose is communicated and arranged at the other end of the connecting pipe, the other end of the telescopic hose is communicated and arranged inside the special-shaped connecting slider, and a spray head is communicated and arranged on the outer wall of the special-shaped connecting slider.
[0017] By setting a spray head, the mist droplets ejected evaporate on the surface of the machine head body, taking away a large amount of heat.
[0018] Preferably, leakage holes are evenly and equidistantly opened at the bottom of the inner wall of the protective plate, below the spray head. A recycling box is provided below the leakage holes, and the recycling box is fixedly installed on the outer wall of the air compressor body. A drain pipe is communicated and arranged on the outer wall of the recycling box.
[0019] By setting the leakage holes, the cooling water flows into the recycling box and is finally discharged through the drain pipe, realizing the recycling of the cooling water.
[0020] The utility model provides a concrete air compressor with an atomizing cooling device, which has the following beneficial effects:
[0021] (1). By setting a coolant tank and a water replenishing pipe, and cooperating with the observation window, it is convenient to monitor the liquid level, enabling the stable operation of the cooling system. Further, the guiding water pipe directly conveys the coolant to the key parts inside the air compressor body, effectively reducing the temperature during operation, reducing component wear caused by high temperature, and thus extending the overall service life of the air compressor, achieving the effects of cooling the inside of the air compressor body and extending the equipment life.
[0022] (2). By setting a motor and a lead screw, driving the slider and the special-shaped connecting slider to move up and down inside the protective plate, the flexible adjustment of the position of the spray head is realized, enabling the coolant to cover the machine head body and other key parts to be cooled in the form of atomization, achieving the effect of improving the cooling efficiency of the machine head body. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 Side view of the structure of a concrete air compressor with an atomizing cooling device according to the present utility model;
[0025] Figure 3 Top view of the structure of the adjusting cooling part of a concrete air compressor with an atomizing cooling device according to the present utility model;
[0026] Figure 4 Side view of the structure of the adjusting part of a concrete air compressor with an atomizing cooling device according to the present utility model.
[0027] In the figure: 1 air compressor body, 2 support plate, 3 moving wheel, 4 mounting seat, 5 head body, 6 atomizing cooling recovery assembly, 61 cooling part, 611 coolant tank, 612 water replenishing pipeline, 613 observation window, 614 guiding water pipe, 615 regulating valve, 616 water pump, 617 connecting pipeline, 62 adjusting cooling part, 621 protection plate, 622 motor, 623 lead screw, 624 support slide plate, 625 chute, 626 slider, 627 special-shaped connecting slider, 628 limiting hole, 629 telescopic hose, 6210 spray head, 6211 leakage hole, 6212 recovery box, 6213 drain pipe. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0029] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation to the present utility model.
[0030] Embodiment 1
[0031] A preferred embodiment of a concrete air compressor with an atomizing cooling device provided by the present utility model is as follows Figures 1-4As shown: A concrete air compressor with an atomizing cooling device, including an air compressor body 1. A support plate 2 is fixedly installed at the bottom of the air compressor body 1. One side of the support plate 2 is movably penetrated by a connecting rotating shaft, and one end of the connecting rotating shaft is fixedly installed with a moving wheel 3. And there are two in a group, with a total of two groups, respectively located on both sides of the air compressor body 1. The top of the moving wheel 3 is fixedly installed with a mounting seat 4, making the whole air compressor easy to move and position. The top of the mounting seat 4 is fixedly installed with a machine head body 5; an atomizing cooling and recycling component 6, and the atomizing cooling and recycling component 6 is arranged above the mounting seat 4 and on one side of the machine head body 5; the atomizing cooling and recycling component 6 includes: a cooling part 61, and the cooling part 61 is arranged above the mounting seat 4; an adjustable cooling part 62, and the adjustable cooling part 62 is arranged above the mounting seat 4 and on one side of the machine head body 5, and the adjustable cooling part 62 is located on one side of the cooling part 61.
[0032] The cooling part 61 includes: a coolant tank 611, and the coolant tank 611 is fixedly installed on the top of the mounting seat 4; a water replenishing pipe 612 is communicated and arranged on the top of the coolant tank 611, an observation window 613 is fixedly installed on the front of the coolant tank 611, and a guiding water pipe 614 is communicated and arranged at the bottom of the coolant tank 611.
[0033] By providing the coolant tank 611, it is responsible for storing the water or coolant required for cooling.
[0034] By providing the water replenishing pipe 612, it is convenient to monitor the liquid level so as to replenish the coolant in time.
[0035] The other end of the guiding water pipe 614 is communicated and arranged inside the air compressor body 1. An adjusting valve 615 is sleeved on the outer wall of the guiding water pipe 614, and the adjusting valve 615 is located outside the coolant tank 611.
[0036] By providing the adjusting valve 615, it allows the operator to adjust the flow rate of the coolant according to needs.
[0037] A water pump 616 is arranged inside the coolant tank 611. One side of the water pump 616 is communicated and arranged with a connecting pipe 617, and the connecting pipe 617 movably penetrates the coolant tank 611 and extends above the machine head body 5.
[0038] Furthermore, in this embodiment, by providing the coolant tank 611 and the water replenishing pipe 612, and cooperating with the observation window 613, it is convenient to monitor the liquid level, making the cooling system operate stably. Further, the guiding water pipe 614 directly transports the coolant to the key parts inside the air compressor body 1, effectively reducing the temperature during operation and reducing the wear of components caused by high temperature, thereby extending the overall service life of the air compressor.
[0039] Embodiment 2
[0040] Based on Embodiment 1, a preferred embodiment of the concrete air compressor with an atomizing cooling device provided by the present utility model is as follows Figures 1-4 As shown: The adjustable cooling part 62 includes: a protective plate 621, which is fixedly installed on one side of the mounting seat 4 and is in a C shape outside the machine head body 5; a motor 622 is fixedly installed on the top of the protective plate 621, a lead screw 623 is arranged at the output end of the motor 622, and the lead screw 623 movably penetrates through the protective plate 621 and extends to the bottom of the inner wall of the protective plate 621. A support sliding plate 624 is fixedly installed on the inner wall of the protective plate 621.
[0041] By providing the protective plate 621, support is provided for the atomizing cooling device.
[0042] By providing the motor 622 to drive the movement of the lead screw 623, and the mutual cooperation of the slider 626 and the special-shaped connecting slider 627 to move up and down inside the protective plate 621, the position adjustment of the spray head 6210 is realized.
[0043] A chute 625 is opened on the outer wall of the support sliding plate 624. A slider 626 is movably sleeved on the outer wall of the lead screw 623. A special-shaped connecting slider 627 is fixedly connected to the outside of the slider 626, and the special-shaped connecting slider 627 is slidably connected to the chute 625. A limiting hole 628 is arranged above the special-shaped connecting slider 627, and the limiting hole 628 is opened at the top of the protective plate 621, on one side of the motor 622. The other end of the connecting pipe 617 is arranged inside the limiting hole 628.
[0044] An expansion hose 629 is arranged below the limiting hole 628. One end of the expansion hose 629 is communicated and arranged at the other end of the connecting pipe 6'17. The other end of the expansion hose 629 is communicated and arranged inside the special-shaped connecting slider 627. A spray head 6210 is communicated and arranged on the outer wall of the special-shaped connecting slider 627.
[0045] By providing the spray head 6210, the sprayed fog droplets evaporate on the surface of the machine head body 5, taking away a large amount of heat.
[0046] Leak holes 6211 are evenly and equidistantly opened at the bottom of the inner wall of the protective plate 621, below the spray head 6210. A recovery box 6212 is arranged below the leak holes 6211, and the recovery box 6212 is fixedly installed on the outer wall of the air compressor body 1. A drain pipe 6213 is communicated and arranged on the outer wall of the recovery box 6212.
[0047] Furthermore, in this embodiment, by providing a motor 622 and a lead screw 623, the slider 626 and the special-shaped connecting slider 627 are driven to move up and down inside the protective plate 621, realizing the flexible adjustment of the position of the spray head 6210, so that the coolant covers the machine head body 5 and other key parts to be cooled in the form of atomization, improving the cooling efficiency. Further, the excess cooling water generated during the cooling process flows into the recovery box 6212 through the leakage holes 6211 at the bottom of the protective plate 621, realizing the effective collection of the cooling water.
[0048] During use, first, the air compressor body 1 is stably placed on the ground through the support plate 2 at the bottom. The movable connecting rotating shafts and moving wheels 3 on both sides of the support plate 2 enable the entire air compressor to be easily moved and positioned at the work site. Further, by providing a coolant tank 611, it stores the coolant for cooling. Through the water replenishing pipe 612, the operator can conveniently replenish the coolant, and the observation window 613 makes the liquid level of the coolant clear at a glance. The guiding water pipe 614 at the bottom of the coolant tank 611 is connected to the inside of the air compressor body 1 and is responsible for transporting the coolant to the key parts to be cooled. The regulating valve 615 is installed on the guiding water pipe 614 and allows the flow rate of the coolant to be adjusted according to actual needs. Further, the water pump 616 is started, and the coolant is pumped through the connecting pipe 617 to the regulating cooling part 62 above the machine head body 5. The motor 622 drives the lead screw 623 to move, so that the slider 626 and the special-shaped connecting slider 627 move up and down inside the protective plate 621, realizing the precise adjustment of the position of the spray head 6210. When the water pump 616 works, the coolant is pumped into the connecting pipe 617 and enters the inside of the special-shaped connecting slider 627 through the telescopic hose 629, and finally is sprayed out in the form of atomization by the spray head 6210. These fine droplets quickly cover the machine head body 5 and the surrounding parts to be cooled, and a large amount of heat is taken away through the evaporation effect, thus effectively reducing the operating temperature of the air compressor.
[0049] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A concrete air compressor with an atomizing cooling device, comprising an air compressor body (1), characterized in that: A support plate (2) is fixedly installed at the bottom of the air compressor body (1). One side of the support plate (2) is movably penetrated by a connecting rotating shaft, and one end of the connecting rotating shaft is fixedly installed with a moving wheel (3). There are two groups of moving wheels, with two in each group, respectively located on both sides of the air compressor body (1). The top of the moving wheel (3) is fixedly installed with a mounting seat (4), and the top of the mounting seat (4) is fixedly installed with an engine head body (5). An atomizing cooling and recycling assembly (6), the atomizing cooling and recycling assembly (6) is arranged above the mounting seat (4) and on one side of the engine head body (5). The atomizing cooling and recycling assembly (6) includes: A cooling part (61), the cooling part (61) is arranged above the mounting seat (4). An adjustable cooling part (62), the adjustable cooling part (62) is arranged above the mounting seat (4) and on one side of the engine head body (5), and the adjustable cooling part (62) is located on one side of the cooling part (61).
2. The concrete air compressor with an atomizing cooling device according to claim 1, characterized in that: The cooling part (61) includes: A coolant tank (611), the coolant tank (611) is fixedly installed on the top of the mounting seat (4). A water replenishing pipe (612) is communicated and arranged at the top of the coolant tank (611). An observation window (613) is fixedly installed on the front of the coolant tank (611). A guiding water pipe (614) is communicated and arranged at the bottom of the coolant tank (611).
3. The concrete air compressor with an atomizing cooling device according to claim 2, wherein: The other end of the guiding water pipe (614) is communicated and arranged inside the air compressor body (1). An adjusting valve (615) is sleeved on the outer wall of the guiding water pipe (614), and the adjusting valve (615) is located outside the coolant tank (611).
4. The concrete air compressor with an atomizing cooling device according to claim 3, wherein: A water pump (616) is arranged inside the coolant tank (611). One side of the water pump (616) is communicated and arranged with a connecting pipe (617), and the connecting pipe (617) movably penetrates the coolant tank (611) and extends above the engine head body (5).
5. The concrete air compressor with an atomizing cooling device according to claim 1, wherein: The adjustable cooling part (62) includes: A protective plate (621), the protective plate (621) is fixedly installed on one side of the mounting seat (4), presenting a C shape and located outside the engine head body (5). A motor (622) is fixedly installed on the top of the protective plate (621). A lead screw (623) is arranged at the output end of the motor (622), and the lead screw (623) movably penetrates the protective plate (621) and extends to the bottom of the inner wall of the protective plate (621). A support sliding plate (624) is fixedly installed on the inner wall of the protective plate (621).
6. The concrete air compressor with an atomizing cooling device according to claim 5, characterized in that: A chute (625) is provided on the outer wall of the support sliding plate (624). A slider (626) is movably sleeved on the outer wall of the lead screw (623). An irregular connecting slider (627) is fixedly connected to the outside of the slider (626), and the irregular connecting slider (627) is slidably connected to the chute (625). A limiting hole (628) is provided above the irregular connecting slider (627), and the limiting hole (628) is opened at the top of the protection plate (621), on one side of the motor (622). The other end of the connecting pipe (617) is arranged inside the limiting hole (628).
7. The concrete air compressor with an atomization cooling device according to claim 6, characterized in that: A telescopic hose (629) is provided below the limiting hole (628), and one end of the telescopic hose (629) is communicatively connected to the other end of the connecting pipe (617). The other end of the telescopic hose (629) is communicatively connected to the inside of the irregular connecting slider (627). A spray head (6210) is communicatively connected to the outer wall of the irregular connecting slider (627).
8. The concrete air compressor with an atomizing cooling device according to claim 7, characterized in that: Leak holes (6211) are evenly and equidistantly opened at the bottom of the inner wall of the protection plate (621), below the spray head (6210). A recycling box (6212) is provided below the leak holes (6211), and the recycling box (6212) is fixedly installed on the outer wall of the air compressor body (1). A drain pipe (6213) is communicatively connected to the outer wall of the recycling box (6212).