Efficient water removal device for air compressor

Through the design of the serpentine tube and water-absorbing cloth combined with the electric fan, the problem of low water removal efficiency of the air compressor is solved, and efficient water removal is achieved to ensure the normal operation of the equipment.

CN223177707UActive Publication Date: 2025-08-01NAN TONG YANG HONG SHI HUA CHU YUN YOU XIAN GONG SI
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Patent Information

Application Number
CN202421875727.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-08-01
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing air compressors are inefficient when removing moisture, which affects equipment performance.

Method used

The serpentine tube structure is used to combine the water absorption cloth and an electric fan to extend the contact time between the hot gas and the gas through the bending shape of the serpentine tube. The motor drives the threaded rod to make the water absorption cloth and the snake tube come into contact with the water absorption cloth and the serpentine tube multiple times, and heat it with the electric fan to improve the water removal efficiency.

Benefits of technology

It effectively improves the water removal efficiency, extends the contact time between gas and hot gas, reduces the moisture in the gas, and ensures the normal operation of the air compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient water removal device for an air compressor, which relates to the technical field of air compressors and comprises a base, a processing mechanism is arranged above the base, the air compressor is arranged at the top of one end of the base, and water absorption cloth is arranged at the top of the other end of the base. And a fixing plate is arranged at the bottom of the processing mechanism. According to the efficient water removal device for the air compressor, water in air can be removed through the water absorption cloth, the threaded rod moves through the use of the motor, so that different positions of the water absorption cloth make contact with the coiled pipe, efficient water removal can be kept, and the electric fan heater is used, so that the water removal efficiency is improved. The coiled pipe can be heated through the electric warm air blower, the contact time of hot air and the coiled pipe can be prolonged according to the shape of the coiled pipe, the coiled pipe can be conveniently heated, when the air enters the coiled pipe, the time can be prolonged, the moisture of the air is reduced, and the removal efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, and particularly relates to an efficient water removal device for an air compressor. Background Technique

[0002] An air compressor is a device used to compress gases. An air compressor is similar in structure to a water pump. Most air compressors are reciprocating pistons, rotary vanes or rotary screws. In the prior art, when gas enters the air compressor, the moisture in the air also enters the air compressor. When removing the moisture, since it cannot be efficiently removed, it still affects the air compressor.

[0003] For example, the patent application number is CN202223509625.X. A steam-water separation device for an air compressor provided by this utility model enables the gas to form a spiral downward movement under the action of a reversing plate by entering the inside of the tank body, thereby forming a centrifugal force, effectively separating steam and water. The gas then flows upward inside the swirl reversing pipe. While the gas is flowing upward, the gas will pass through the filter cotton and the water-absorbing cotton, effectively absorbing the moisture in the gas and improving the working efficiency of steam-water separation. By manually rotating the cylinder body, the external thread rotates inside the internal thread, facilitating the installation and disassembly between the cylinder body and the tank body, and effectively cleaning and replacing the filter cotton and the water-absorbing cotton. However, when in use, when removing the moisture, since it cannot be efficiently removed, it still affects the air compressor.

[0004] For example, the patent application number is CN202123213870.1. This utility model discloses an air compressor for power transmission and control, belonging to the field of air compressors. This utility model has a novel design and ingenious structure. It can filter and absorb water from the air entering the air compressor main body, keep the air dry and clean, reduce the impact on the internal components of the air compressor main body, and utilize the waste heat to dry the waterproof cloth and the filter cloth to ensure the use effect and is worthy of promotion. However, when in use, when removing the moisture, since it cannot be efficiently removed, it still affects the air compressor. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an efficient water removal device for an air compressor, which solves the problem that when removing moisture, since it cannot be efficiently removed, it still affects the air compressor.

[0006] To achieve the above objectives, the utility model is realized through the following technical solutions: An efficient water removal device for an air compressor, including a base, a processing mechanism is arranged above the base, an air compressor is arranged at the top of one end of the base, a water-absorbing cloth is arranged at the top of the other end of the base, and a fixing plate is arranged at the bottom of the processing mechanism.

[0007] The processing mechanism includes a pipeline, and a serpentine pipe is arranged inside the pipeline. The connection part between the serpentine pipe and the air compressor is communicated. A baffle is arranged outside one end of the serpentine pipe away from the air compressor. The serpentine pipe is fixedly connected with the inner wall of the pipeline through the baffle. Electric heaters are arranged on both the top and bottom of the serpentine pipe. An annular plate is arranged on the inner wall of the pipeline, and the cross-sectional shape of the annular plate is in the shape of a "mouth". Air holes are arranged on both the top surface and the bottom surface of the pipeline. The water-absorbing cloth penetrates through the pipeline and contacts with the pipeline.

[0008] Preferably, the water-absorbing cloth contacts with one end of the serpentine pipe, and a filter plate is arranged on one side of the water-absorbing cloth, and the filter plate is located inside the pipeline.

[0009] Preferably, a groove is arranged on the top surface of the pipeline, a connecting spring is arranged inside the groove, and a sliding block is arranged at one end of the connecting spring.

[0010] Preferably, the sliding block is movably connected with the groove, and a moving plate is arranged on the top of the sliding block.

[0011] Preferably, the moving plate is fixedly connected with the sliding block, the moving plate contacts with the pipeline, and the moving plate is fixedly connected with the top end of the water-absorbing cloth.

[0012] Preferably, a motor is arranged at the bottom of the pipeline, and a threaded rod is arranged at the end of the output shaft of the motor.

[0013] Preferably, a push plate is arranged at the bottom of the pipeline, the threaded rod penetrates through the push plate and is in threaded connection with the push plate, and the push plate is movably connected with the bottom surface of the pipeline. Beneficial effects

[0014] The utility model provides an efficient water removal device for an air compressor. Compared with the prior art, the following beneficial effects are achieved:

[0015] 1. For the efficient water removal device for an air compressor, the water-absorbing cloth can remove the moisture in the gas, and by using the motor, the threaded rod moves, so that different positions of the water-absorbing cloth contact with the serpentine pipe, which can keep the efficient removal of moisture. And by using the electric heater, the electric heater can heat the serpentine pipe. According to the shape of the serpentine pipe, the contact time between the hot air and the serpentine pipe can be prolonged, which is convenient for heating the serpentine pipe. And when the gas enters the serpentine pipe, the time can also be prolonged, reducing the moisture of the gas and improving the removal efficiency.

[0016] 2. For the efficient water removal device for an air compressor, it is released through the air holes to prevent excessive gas inside. When releasing, the air holes can contact with the water-absorbing cloth to dry the water-absorbing cloth, which is convenient for subsequent use. Brief Description of the Drawings

[0017] Figure 1 This is a schematic diagram of the overall structure of the present utility model.

[0018] Figure 2 This is a schematic diagram of the processing mechanism of the present utility model.

[0019] Figure 3 This is a processing cross-sectional view of the present utility model.

[0020] Figure 4 This is a schematic diagram of the water absorption cloth and the sliding block of the present utility model.

[0021] In the figure: 1, base; 2, processing mechanism; 201, pipeline; 202, serpentine pipe; 203, baffle; 204, electric heater; 205, annular plate; 206, air hole; 207, filter plate; 208, groove; 209, connecting spring; 210, sliding block; 211, moving plate; 212, motor; 213, threaded rod; 214, pushing plate; 3, air compressor; 4, water absorption cloth; 5, fixing plate. Detailed Description of the Preferred Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution: an efficient water removal device for an air compressor, including a base 1, a processing mechanism 2 is arranged above the base 1, an air compressor 3 is arranged at the top of one end of the base 1, a water absorption cloth 4 is arranged at the top of the other end of the base 1, and a fixing plate 5 is arranged at the bottom of the processing mechanism 2.

[0024] The processing mechanism 2 includes a pipeline 201, a serpentine pipe 202 is arranged inside the pipeline 201, the connection part between the serpentine pipe 202 and the air compressor 3 is communicated, a baffle 203 is arranged outside one end of the serpentine pipe 202 away from the air compressor 3, the serpentine pipe 202 is fixedly connected to the inner wall of the pipeline 201 through the baffle 203, electric heaters 204 are arranged at the top and bottom of the serpentine pipe 202, an annular plate 205 is arranged on the inner wall of the pipeline 201, and the cross-sectional shape of the annular plate 205 is "mouth" shaped, air holes 206 are arranged on the top surface and the bottom surface of the pipeline 201, and the water absorption cloth 4 penetrates through the pipeline 201 and contacts the pipeline 201.

[0025] The water-absorbing cloth 4 is in contact with one end of the serpentine tube 202. A filter plate 207 is provided on one side of the water-absorbing cloth 4, and the filter plate 207 is located inside the pipeline 201. A groove 208 is provided on the top surface of the pipeline 201, a connecting spring 209 is provided inside the groove 208, and a sliding block 210 is provided at one end of the connecting spring 209.

[0026] The sliding block 210 is movably connected to the groove 208. A moving plate 211 is provided on the top of the sliding block 210. The moving plate 211 is fixedly connected to the sliding block 210. The moving plate 211 is in contact with the pipeline 201. The moving plate 211 is fixedly connected to the top end of the water-absorbing cloth 4.

[0027] Please refer to Figures 1-2 As shown in FIGS. 3 and 4, a motor 212 is provided at the bottom of the pipeline 201. A threaded rod 213 is provided at the end of the output shaft of the motor 212. A push plate 214 is provided at the bottom of the pipeline 201. The threaded rod 213 penetrates through the push plate 214 and is threadedly connected to the push plate 214. The push plate 214 is movably connected to the bottom surface of the pipeline 201.

[0028] During operation, the position gas can enter the pipeline 201 through the filter plate 207. The setting of the filter plate 207 can reduce the impurities in the gas, facilitating subsequent operations. When the gas enters the pipeline 201, an electric heater 204 is used. Since the electric heater 204 is arranged on the inner wall of the top end and the inner part of the bottom end of the pipeline 201, the temperature in the pipeline 201 rises. And an annular plate 205 is arranged on one side of the electric heater 204, enabling the hot air to enter the inside of the annular plate 205. In this way, it is convenient for the hot air to come into contact with the serpentine pipe 202. When the external gas passes through the filter plate 207, the external gas gradually comes into contact with the water-absorbing cloth 4. The water-absorbing cloth 4 removes the moisture in the gas. And the baffle 203 can prevent the gas from moving to other places, facilitating the subsequent entry of the gas into the serpentine pipe 202. When the gas enters the serpentine pipe 202, according to the bending shape of the serpentine pipe 202, the contact time between the hot air and the serpentine pipe 202 can be extended, facilitating the heating of the serpentine pipe 202. In the subsequent entry of the external gas into the serpentine pipe 202, it is convenient to increase the temperature of the gas, remove the moisture in the gas, and remove the moisture again. And an electric motor 212 is used. Since the end of the output shaft of the electric motor 212 is in transmission connection with the threaded rod 213, the rotation of the threaded rod 213 is driven by the electric motor 212, causing the threaded rod 213 to rotate below the pipeline 201. During the rotation of the threaded rod 213, since the threaded rod 213 is in threaded connection with the push plate 214, the push plate 214 moves due to the rotation of the threaded rod 213. And the top end of the push plate 214 is movably connected to the pipeline 201, ensuring the movement of the push plate 214 and reducing the distance between the push plate 214 and the electric motor 212. And through the movement of the push plate 214, the water-absorbing cloth 4 is stretched, enabling other positions of the water-absorbing cloth 4 to come into contact with the serpentine pipe 202, and continuously and effectively removing the moisture in the gas. And through the stretching of the water-absorbing cloth 4, the moving plate 211 above moves, driving the movement of the sliding block 210, squeezing the connecting spring 209 in the groove 208, causing the connecting spring 209 to deform. And the hot air released by the electric heater 204 can be released through the air holes 206 to prevent excessive gas inside. When releasing, the air holes 206 can come into contact with the water-absorbing cloth 4 to dry the water-absorbing cloth 4, facilitating subsequent use.

[0029] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

Claims

1. An efficient water removal device for an air compressor, comprising a base (1), characterized in that: Above the base (1), a processing mechanism (2) is provided. At the top of one end of the base (1), an air compressor (3) is provided. At the top of the other end of the base (1), a water-absorbing cloth (4) is provided. At the bottom of the processing mechanism (2), a fixing plate (5) is provided. The processing mechanism (2) includes a pipe (201). Inside the pipe (201), a serpentine pipe (202) is provided. The connection part between the serpentine pipe (202) and the air compressor (3) is in communication. On the outer side of one end of the serpentine pipe (202) away from the air compressor (3), a baffle (203) is provided. The serpentine pipe (202) is fixedly connected to the inner wall of the pipe (201) through the baffle (203). Electric heaters (204) are provided at both the top and the bottom of the serpentine pipe (202). An annular plate (205) is provided on the inner wall of the pipe (201), and the cross-sectional shape of the annular plate (205) is in the shape of a "mouth". Air holes (206) are provided on both the top surface and the bottom surface of the pipe (201). The water-absorbing cloth (4) passes through the pipe (201) and is in contact with the pipe (201).

2. The high-efficiency water removal device for an air compressor according to claim 1, wherein: The water-absorbing cloth (4) is in contact with one end of the serpentine pipe (202). On one side of the water-absorbing cloth (4), a filter plate (207) is provided, and the filter plate (207) is located inside the pipe (201).

3. The high-efficiency water removal device for an air compressor according to claim 1, wherein: A groove (208) is provided on the top surface of the pipe (201). Inside the groove (208), a connecting spring (209) is provided, and one end of the connecting spring (209) is provided with a sliding block (210).

4. The high-efficiency water removal device for an air compressor according to claim 3, characterized in that: The sliding block (210) is movably connected to the groove (208). At the top of the sliding block (210), a moving plate (211) is provided.

5. The high-efficiency water removal device for an air compressor according to claim 4, characterized in that: The moving plate (211) is fixedly connected to the sliding block (210). The moving plate (211) is in contact with the pipe (201). The moving plate (211) is fixedly connected to the top end of the water-absorbing cloth (4).

6. The efficient water removal device for an air compressor according to claim 1, characterized in that: A motor (212) is provided at the bottom of the pipe (201). At the end of the output shaft of the motor (212), a threaded rod (213) is provided.

7. The high-efficiency water removal device for an air compressor according to claim 6, wherein: A push plate (214) is provided at the bottom of the pipe (201). The threaded rod (213) passes through the push plate (214) and is threadedly connected to the push plate (214). The push plate (214) is movably connected to the bottom surface of the pipe (201).

Citation Information

Patent Citations

  • Air compressor for power transmission and control

    CN216767690U

  • Steam-water separation device of air compressor

    CN219002466U