Magnetorheological fluid stirring and supplementing mechanism of shock absorber

Abstract

The utility model discloses a damper magnetorheological fluid stirring and supplementing mechanism, which comprises a movable integral support, a stirring fixed support and a nitrogen storage tank, an electronic scale is positioned and installed at the bottom of the stirring fixed support, stainless steel oil drums are arranged on the electronic scale, and the stainless steel oil drums are divided into one set of filling oil drums and two sets of liquid supplementing oil drums. According to the magnetorheological fluid stirring and supplementing mechanism of the shock absorber, after an oil drum filled with magnetorheological fluid is manually placed on a fixing frame to be stirred, the stirring mechanism is manually installed above the oil drum through the hoisting mechanism above the fixing frame and fixed, nitrogen is charged, and low-speed stirring is started; after uniform stirring, the liquid extraction pump set extracts the magnetorheological fluid into the filling oil barrel until an electronic weighbridge scale below the filling oil barrel displays that the filling amount is met, nitrogen filling is stopped until the nitrogen pressure value meets the requirement, stirring is started, and the liquid extraction pump set extracts the magnetorheological fluid into a specified container from the filling oil barrel.

Description

Technical Field

[0001] The utility model relates to the field of filling magnetorheological fluid for shock absorbers, in particular to a stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers. Background Technique

[0002] The stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers is a supporting device for filling magnetorheological fluid of shock absorbers. The magnetorheological shock absorber utilizes electromagnetic reaction and makes real-time responses to road conditions and driving environments based on the input information from sensors monitoring the movement of the vehicle body and wheels. The magnetorheological fluid is a magnetic soft particle suspension. After the fluid is injected into the electromagnetic coil in the shock absorber piston, the magnetic field of the coil will change its rheological characteristics, so as to generate a damping force with rapid reaction and strong controllability in the case of no electromechanical control valve and simple mechanical device. With the continuous development of technology, people's requirements for the manufacturing process of the stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers are also getting higher and higher.

[0003] The existing liquid supplementing mechanism for magnetorheological fluid of shock absorbers has certain drawbacks when in use. First of all, the existing liquid supplementing mechanism for magnetorheological fluid of shock absorbers cannot conveniently and quickly perform automatic liquid supplement control during use. Manual liquid supplement is prone to overfilling or underfilling, which brings certain adverse effects to the actual use process. For this reason, we propose a stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers. Content of the Utility Model

[0004] Technical problems to be solved: Aiming at the deficiencies of the prior art, the utility model provides a stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers. After an oil barrel filled with magnetorheological fluid is placed on the fixed frame to be stirred manually, the stirring mechanism is installed above the oil barrel and fixed through the hoisting mechanism above the fixed frame manually. Then, nitrogen is filled and low-speed stirring is started. After stirring evenly, the liquid pumping pump group pumps the magnetorheological fluid into the filling oil barrel until the electronic floor scale below the filling barrel shows that the filling amount is satisfied and then stops. Nitrogen is filled until the nitrogen pressure value reaches the requirement and then stops and stirring starts. The liquid pumping pump group then pumps the magnetorheological fluid from the filling barrel into the specified container. The liquid supplement oil barrel detects the liquid level through the liquid level sensor in the barrel and timely notifies the operator to replace the empty oil barrel for liquid supplement, which can effectively solve the problems in the background technique.

[0005] Technical solution: To achieve the above purpose, the technical solution adopted by the utility model is as follows: A stirring and liquid supplementing mechanism for magnetorheological fluid of shock absorbers, including a movable integral bracket, a stirring fixed bracket and a nitrogen gas storage tank. An electronic floor scale is fixedly installed at the bottom of the stirring fixed bracket. A stainless steel oil barrel is arranged on the electronic floor scale, and the stainless steel oil barrel is divided into one set for filling and two sets for liquid supplement. An alternating liquid supplement and stirring mechanism is hoisted at the upper ends of the two stainless steel oil barrels for liquid supplement, and a filling and stirring mechanism is hoisted at the upper end of the one set of stainless steel oil barrel for filling. A liquid outlet pipe is connected to the outer side of the bottom of the stainless steel oil barrel.

[0006] Preferably, movable wheels are movably arranged at the bottom of the integral movable support, a hoisting slide rail frame is fixedly installed at the top of the integral movable support, a hoisting mechanism is movably arranged on the hoisting slide rail frame, pulleys are arranged between the hoisting slide rail frame and the hoisting mechanism, and a hoisting frame is positioned outside the alternate liquid supplementing and stirring mechanism.

[0007] Preferably, the stirring fixed support and the electronic platform scale are fixed by bolts. The electronic platform scale monitors the weight of the stainless steel oil drum in real time, and the alternate liquid supplementing and stirring mechanism and the filling and stirring mechanism stir the stainless steel oil drum.

[0008] Preferably, the bottom of the integral movable support moves through the movable wheels, the hoisting mechanism moves inside the hoisting slide rail frame through the pulleys, and the hoisting mechanism hoists the position of the alternate liquid supplementing and stirring mechanism through the hoisting frame.

[0009] Preferably, after an operator places a stainless steel oil drum filled with magnetorheological fluid on the stirring fixed support to be stirred, the operator then installs the alternate liquid supplementing and stirring mechanism above the stainless steel oil drum through the hoisting slide rail frame above the stirring fixed support and fixes it well. Then, nitrogen is flushed in and low-speed stirring is started. After stirring evenly, the liquid pumping pump group pumps the magnetorheological fluid into the filling stainless steel oil drum until the electronic platform scale below the stainless steel oil drum shows that the filling amount is satisfied, and then the pumping stops.

[0010] Preferably, the nitrogen gas storage tank is filled with nitrogen until the nitrogen pressure value reaches the requirement, then the stirring is started. The liquid pumping pump group then pumps the magnetorheological fluid from the filling stainless steel oil drum into a specified container. The liquid level of the replenishing stainless steel oil drum is detected by a liquid level sensor in the drum, and the operator is notified in time to replace the empty drum for liquid replenishment.

[0011] Beneficial effects: Compared with the prior art, the present utility model provides a magnetorheological fluid stirring and liquid replenishing mechanism for a shock absorber, having the following beneficial effects: The magnetorheological fluid stirring and liquid replenishing mechanism for a shock absorber is used for anti-precipitation stirring of magnetorheological fluid for a shock absorber, circulating liquid replenishment, and flushing nitrogen to prevent chemical reactions between the magnetorheological fluid and air, etc., forming a complete set of circulating mechanism systems. After an operator places an oil drum filled with magnetorheological fluid on the fixed support to be stirred, the operator then installs the stirring mechanism above the oil drum through the hoisting mechanism above the fixed support and fixes it well. Then, nitrogen is flushed in and low-speed stirring is started. After stirring evenly, the liquid pumping pump group pumps the magnetorheological fluid into the filling oil drum until the electronic platform scale below the filling drum shows that the filling amount is satisfied, and then the pumping stops. Nitrogen is flushed in until the nitrogen pressure value reaches the requirement, then the stirring is started. The liquid pumping pump group then pumps the magnetorheological fluid from the filling drum into a specified container. The liquid level of the replenishing oil drum is detected by a liquid level sensor in the drum, and the operator is notified in time to replace the empty oil drum for liquid replenishment. The entire magnetorheological fluid stirring and liquid replenishing mechanism for a shock absorber has a simple structure, is convenient to operate, and has a better use effect than the traditional method. Description of the Drawings

[0012] Figure 1 This is a schematic diagram of the overall structure of the magnetorheological fluid stirring and replenishing mechanism for the shock absorber of the present utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the front view in the magnetorheological fluid stirring and replenishing mechanism for the shock absorber of the present utility model.

[0014] Figure 3 This is a schematic diagram of the structure of the top view in the magnetorheological fluid stirring and replenishing mechanism for the shock absorber of the present utility model.

[0015] Figure 4 This is a schematic diagram of the structure of the stirring fixed bracket in the magnetorheological fluid stirring and replenishing mechanism for the shock absorber of the present utility model.

[0016] In the figure: 1. Movable integral bracket; 2. Stirring fixed bracket; 3. Filling and stirring mechanism; 4. Hoisting frame; 5. Hoisting slide rail frame; 6. Pulley; 7. Hoisting mechanism; 8. Alternate replenishing and stirring mechanism; 9. Nitrogen gas storage tank; 10. Electronic floor scale; 11. Liquid outlet pipe; 12. Stainless steel oil drum; 13. Movable wheel. Detailed Embodiment

[0017] Next, the technical solution of the present utility model will be clearly and completely described in conjunction with the drawings and specific embodiments. However, those skilled in the art will understand that the following described embodiments are some embodiments of the present utility model, rather than all embodiments, and are only used to illustrate the present utility model and should not be construed as limiting the scope of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the scope of protection of the present utility model. For those conditions not specified in the embodiments, they shall be carried out according to conventional conditions or conditions recommended by the manufacturer. For those reagents or instruments not specified for the manufacturer, they are all conventional products that can be obtained through commercial purchase.

[0018] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0020] As Figures 1-4 shown, the shock absorber magnetorheological fluid stirring and replenishing mechanism includes a movable integral bracket 1, a stirring fixed bracket 2, and a nitrogen gas storage tank 9. An electronic floor scale 10 is fixedly installed at the bottom of the stirring fixed bracket 2. A stainless steel oil barrel 12 is arranged on the electronic floor scale 10. The stainless steel oil barrel 12 is divided into one set for filling and two sets for replenishing. An alternating replenishing and stirring mechanism 8 is hoisted at the upper ends of the two stainless steel oil barrels 12 for replenishing. A filling and stirring mechanism 3 is hoisted at the upper end of the one stainless steel oil barrel 12 for filling. A liquid outlet pipe 11 is connected to the outer side of the bottom of the stainless steel oil barrel 12. After an oil barrel filled with magnetorheological fluid is placed on the fixed bracket to be stirred by an operator, the operator then installs the stirring mechanism above the oil barrel through the hoisting mechanism above the fixed bracket and fixes it well, fills nitrogen gas and starts low-speed stirring. After stirring evenly, the liquid pumping pump group pumps the magnetorheological fluid into the filling oil barrel until the electronic floor scale below the filling barrel shows that the filling amount is satisfied and then stops. Nitrogen gas is filled until the nitrogen gas pressure value reaches the requirement and then stops and starts stirring. The liquid pumping pump group then pumps the magnetorheological fluid from the filling barrel into the specified container. The replenishing oil barrel detects the liquid level through the liquid level sensor in the barrel and timely notifies the operator to replace the empty oil barrel for replenishment.

[0021] Further, movable wheels 13 are movably arranged at the bottom of the movable integral bracket 1. A hoisting slide rail frame 5 is fixedly installed at the top of the movable integral bracket 1. A hoisting mechanism 7 is movably arranged on the hoisting slide rail frame 5. A pulley 6 is arranged between the hoisting slide rail frame 5 and the hoisting mechanism 7. A hoisting frame 4 is positioned outside the alternating replenishing and stirring mechanism 8.

[0022] Further, the stirring fixed bracket 2 and the electronic floor scale 10 are fixed by bolts. The electronic floor scale 10 monitors the weight of the stainless steel oil barrel 12 in real time. The alternating replenishing and stirring mechanism 8 and the filling and stirring mechanism 3 stir the stainless steel oil barrel 12.

[0023] Further, the bottom of the movable integral bracket 1 moves through the movable wheels 13. The hoisting mechanism 7 moves inside the hoisting slide rail frame 5 through the pulley 6, and the hoisting mechanism 7 hoists the alternating replenishing and stirring mechanism 8 through the hoisting frame 4.

[0024] Further, after manually placing the stainless-steel oil barrel 12 filled with magnetorheological fluid on the stirring fixed bracket 2 to be stirred, the alternating liquid supply and stirring mechanism 8 is then manually installed above the stainless-steel oil barrel 12 and fixed through the hoisting slide rail frame 5 above the stirring fixed bracket 2. Nitrogen is flushed in and low-speed stirring is started. After stirring evenly, the liquid pumping group then pumps the magnetorheological fluid into the stainless-steel oil barrel 12 for filling until the filling amount shown on the electronic floor scale below the stainless-steel oil barrel 12 meets the requirement and then stops.

[0025] Further, the nitrogen gas storage tank 9 is filled with nitrogen until the nitrogen pressure value reaches the requirement and then stops and stirring is started. The liquid pumping group then pumps the magnetorheological fluid from the filled stainless-steel oil barrel 12 into a specified container. The liquid level of the stainless-steel oil barrel 12 for liquid supply is detected by the liquid level sensor in the barrel and the worker is timely notified to replace the empty barrel for liquid supply.

[0026] Working principle: The utility model includes a movable integral bracket 1, a stirring fixed bracket 2, a filling and stirring mechanism 3, a hoisting frame 4, a hoisting slide rail frame 5, a pulley 6, a hoisting mechanism 7, an alternating liquid supply and stirring mechanism 8, a nitrogen gas storage tank 9, an electronic floor scale 10, a liquid outlet pipe 11, a stainless-steel oil barrel 12, and a movable wheel 13. This mechanism is used as a complete set of circulating mechanism systems for anti-precipitation stirring of magnetorheological fluid for shock absorbers, circulating liquid supply, and flushing nitrogen to prevent chemical reactions between magnetorheological fluid and air. After a worker places an oil barrel filled with magnetorheological fluid on the fixed bracket to be stirred, the stirring mechanism is then manually installed above the oil barrel and fixed through the hoisting mechanism above the fixed bracket. Nitrogen is flushed in and low-speed stirring is started. After stirring evenly, the liquid pumping group then pumps the magnetorheological fluid into the filling oil barrel until the filling amount shown on the electronic floor scale below the filling barrel meets the requirement and then stops. Nitrogen is flushed in until the nitrogen pressure value reaches the requirement and then stops and stirring is started. The liquid pumping group then pumps the magnetorheological fluid from the filling barrel into a specified container. The liquid level of the liquid supply oil barrel is detected by the liquid level sensor in the barrel and the worker is timely notified to replace the empty oil barrel for liquid supply.

[0027] It should be noted that in this article, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0028] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not restricted by the above-mentioned embodiments. What is described in the above-mentioned embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed.

Claims

1. Magnetorheological fluid stirring and liquid replenishing mechanism for shock absorber, comprising a movable integral bracket (1), a stirring fixed bracket (2) and a nitrogen gas storage tank (9), characterized in that: An electronic platform scale (10) is fixedly installed at the bottom of the stirring fixed bracket (2). A stainless-steel oil barrel (12) is arranged on the electronic platform scale (10). The stainless-steel oil barrel (12) is divided into one set for filling and two sets for liquid supplement. An alternating liquid-supplementing stirring mechanism (8) is hoisted at the upper ends of the two stainless-steel oil barrels (12) for liquid supplement. A filling stirring mechanism (3) is hoisted at the upper end of the one stainless-steel oil barrel (12) for filling. A liquid outlet pipe (11) is connected to the outer side of the bottom of the stainless-steel oil barrel (12).

2. The shock absorber magnetorheological fluid stirring and liquid supplementing mechanism according to claim 1, wherein: Movable wheels (13) are movably arranged at the bottom of the movable integral bracket (1). A hoisting slide rail frame (5) is fixedly installed at the top of the movable integral bracket (1). A hoisting mechanism (7) is movably arranged on the hoisting slide rail frame (5). A pulley (6) is arranged between the hoisting slide rail frame (5) and the hoisting mechanism (7). A hoisting frame (4) is positioned outside the alternating liquid-supplementing stirring mechanism (8).

3. The shock absorber magnetorheological fluid stirring and liquid supplementing mechanism according to claim 1, characterized in that: The stirring fixed bracket (2) and the electronic platform scale (10) are fixed by bolts. The electronic platform scale (10) real-time monitors the weight of the stainless-steel oil barrel (12). The alternating liquid-supplementing stirring mechanism (8) and the filling stirring mechanism (3) stir the stainless-steel oil barrel (12).

4. The shock absorber magnetorheological fluid stirring and liquid supplementing mechanism according to claim 2, characterized in that: The bottom of the movable integral bracket (1) moves through the movable wheels (13). The hoisting mechanism (7) moves inside the hoisting slide rail frame (5) through the pulley (6), and the hoisting mechanism (7) hoists the position of the alternating liquid-supplementing stirring mechanism (8) through the hoisting frame (4).

5. The shock absorber magnetorheological fluid stirring and replenishing mechanism according to claim 1, characterized in that: After manually placing the stainless-steel oil barrel (12) filled with magnetorheological fluid on the stirring fixed bracket (2) to be stirred, the alternating liquid-supplementing stirring mechanism (8) is installed above the stainless-steel oil barrel (12) and fixed through the hoisting slide rail frame (5) above the stirring fixed bracket (2). Nitrogen is filled and low-speed stirring is started. After stirring evenly, the liquid pumping pump group pumps the magnetorheological fluid into the stainless-steel oil barrel (12) for filling until the electronic platform scale below the stainless-steel oil barrel (12) shows that the filling amount is satisfied and then stops.

6. The shock absorber magnetorheological fluid stirring and replenishing mechanism according to claim 1, wherein: The nitrogen gas storage tank (9) fills nitrogen until the nitrogen pressure value reaches the requirement and then stops and starts stirring. The liquid pumping pump group pumps the magnetorheological fluid from the stainless-steel oil barrel (12) for filling into a specified container. The stainless-steel oil barrel (12) for liquid supplement detects the liquid level through the liquid level sensor in the barrel and timely notifies the operator to replace the empty barrel for liquid supplement.

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